Inorganic–organic sol gel hybrid coatings for corrosion protection of metals

Inorganic–organic hybrid coatings by sol–gel process are very suitable for fighting corrosion. Inorganic sols in hybrid coatings not only increase adhesion by forming chemical bonds between metals and hybrid coatings, but also improve comprehensive performances of polymer in the coatings. Different organic polymers or organic functionalities are introduced into gel network to achieve tailored properties, such as hydrophobic properties, increasing cross-linking density, etc. As for corrosion protection of metals organic components of hybrid coatings are selected to repel water and form dense thick films and reduce coating porosity. The factors, such as the ratio of inorganic and organic components, cure temperature, pigments in hybrid coatings, need to be optimized for attaining hybrid films with the maximum corrosion resistance. Electro-deposition technique offers relatively thick homogeneous defect-free hybrid coatings in comparison to dip or spin coating techniques. Green cerium ions and non-ionizable organic inhibitors are more developed in hybrid coatings nowadays than other corrosion inhibitors. Long-term corrosion resistance techniques of inhibitors are discussed. The inhibitors entrapped in the nanocontainers are doped in hybrid films to prolong release of the inhibitors to damaged zones, which is discussed in detail. Among all the nanocontainers of corrosion inhibitors the prospective techniques which show superior corrosion protection are cyclodextrin/organic inhibitor inclusion complexes and layer by layer assembly of organic corrosion inhibitors in nanocontainers. Super-hydrophobic property of hybrid coatings derives from low surface tension and surface roughness of hybrid coatings, which endues the films with excellent corrosion protection for metals, but the durable property of super-hydrophobic coatings needs to be improved for industrial application. An ideal multiple model of hybrid coatings for superior anti-corrosion of metals proposed is a combination of super-hydrophobic hybrid coatings and underlying hybrid coatings doped with sustained release of corrosion inhibitors on metal substrates.     

Structural Characterization by SIMS of Alumina Coatings on Stainless Steel

Al₂O₃ coatings were obtained by the alkoxide route and deposited on stainless steel using the dip coating technique. The starting precursor was aluminum sec-butoxide modified by acrylic acid in order to prevent its precipitation in the presence of water.Useful information for the structural organization of alumina coatings on stainless steel is deduced from SIMS analysis. SIMS data reveal that the coating structure brings into play two different layers: an outer alumina layer that is more or less doped, mainly by iron, and an internal layer corresponding to the alumina/steel interphase. Beneath the interphase, the presence of an oxidized steel layer on the substrate surface is detected.Whatever the coating, the alumina/steel interphase exhibits a nearly constant thickness. On the other hand, a thickness variation of the oxidized steel layer is observed between samples under study: this thickness increases with the curing time of the coating.     

SBS单组分橡胶防水涂料

探讨了SBS单组分橡胶防水涂料的组成、制备方法及其对性能的影响因素,详细地介绍了该涂料在防水工程应用上的两大独特优势:(1)优异的抗基层形变能力。这一优势,使其具备了屋面防水专用材料和特效材料的条件,解决了以往防水材料一直不能解决的“零点开裂”问题。(2)创造出多种复合防水工法,既克服和解决了卷材与涂料的各自缺点,又发挥了各自的优点,使这种复合防水层成为最有效的防水层。     

Anti-Reflective Coatings for CRTs by Sol-Gel Process

Anti-reflective and electromagnetic shielding double-layered coatings were developed for cathode ray tubes (CRTs) by wet chemical process. An outer SiO₂ layer is formed over a porous inner tin-doped indium oxide (ITO) particle layer. ITO particles used in the inner layer lower the sheet resistance below 10³ohm/sq. and an electromagnetic shielding property is attained. To improve the abrasion wear resistance of the film, the structure of the film and hydrolysis-polymerization condition of tetraethoxy-silane (TEOS) are estimated. An outer SiO₂ layer component penetrates into the inner layer and adheres to the glass surface. As the extent of hydrolysis of TEOS proceeds and the molecular weight of hydrolyzed TEOS becomes small, the abrasion wear resistance of the film enhances. The relation between the curing condition of the film and surface resistance of the film is investigated. The surface resistance of the film lowers by curing the film in reductive atmosphere. The transmittance of the film in the near-infrared region shows that the lowering of surface resistance of the film is caused by the increase of carrier concentration of ITO particles. The double layered coatings are successfully applied to the panel glass for CRTs on an industrial-scale.     

Effect of ZnO nanoparticles on the thermal and mechanical properties of epoxy-based nanocomposite

Effect of ZnO nanoparticles particles on the mechanical properties and the curing behavior of an epoxy nanocomposite were studied. Nanocomposites were prepared using different loadings of pre-dispersed ZnO nanoparticles having an average size of 40 nm. The surface topography and morphology of the nanocomposites were studied using atomic force microscope (AFM). The mechanical properties of nanocomposites were studied using analytical techniques including dynamic mechanical thermal analysis and micro-Vickers hardness. Effects of ZnO nanoparticles on the curing behavior of these nanocomposites were investigated utilizing isothermal and non-isothermal differential scanning calorimeter techniques. In addition, chemical compositions of coatings containing different ZnO nanoparticles contents were studied using a Fourier transform inferred. It was found that, ZnO nanoparticles can effectively influence the mechanical properties of epoxy coating. In addition, lower curing degrees, and therefore crosslinking density of epoxy coating including higher ZnO nanoparticles were obtained. This effect was completely different at low and high loadings of the particles.     

Sol-enhanced triple-layered Ni–P–TiO2 composite coatings

A novel coating process, TiO₂ sol enhanced Ni–P electroless composite coatings on carbon steel, is presented in this paper. Transparent TiO₂ sol was added into the electroless plating Ni–P solution at a controlled rate, leading to in situ synthesis of a triple-layered Ni–P–TiO₂ composite coating, i.e. the inner, transition and outer layers. The inner layer has a thickness of ~3 μm, mainly composed of Ni and P elements. The transition layer of the coating has a relatively high content of TiO₂ with a thickness of ~500 nm and a columnar-structure. The thickness of the outer layer was ~7 μm, with almost evenly distributed Ni, P and TiO₂. The hardness and Young’s modulus of the composite coating were greatly improved to ~10 and ~200 GPa, respectively, compared to ~6 and ~110 GPa of the traditional Ni–P coating.     

Design and Testing of a Bending-Resistant Transparent Nanocoating for Optoacoustic Cochlear Implants

A nanosized coating was designed to reduce fouling on the surface of a new type of cochlear implant relying on optoacoustic stimulation. This kind of device imposes novel design principles for antifouling coatings, such as optical transparency and resistance to significant constant bending. To reach this goal we deposited on poly(dimethylsiloxane) a PEO-based layer with negligible thickness compared to the curvature radius of the cochlea. Its antifouling performance was monitored upon storage by quartz crystal microbalance, and its resistance upon bending was tested by fluorescence microscopy under geometrical constraints similar to those of implantation. The coating displayed excellent antifouling features and good stability, and proved suitable for further testing in real-environment conditions.     

Preparation of single-layer antireflective SiO2 coating with broadband transmittance using PEG-modified sol–gel method

Adding polyethylene glycol (PEG) with different molecular weights, a usual acid-catalyzed sol–gel was modified to prepare single-layer antireflective SiO₂ coatings with high and broadband transmittance and relatively better hardness. The test results of atomic force microscope and field emission scanning electron microscope show that the addition of PEG significantly affects the porosity and surface morphology of the coating layer. Due to the addition of PEG, the surface of the coatings presents groove-like and their porosity is increased, both of which contribute to the increase in transmittance. In the case of same PEG mass, PEG4000 modified coating has higher porosity and higher transmittance than PEG1000 modified one. In the present paper, the reflectance of samples for both sides was tested by ultraviolet–visible–near-infrared spectrophotometer (LAMBDA 950). The best coating’s reflectance can be decreased below 5 % from 460 to 1,740 nm. The transmittance peak value of the substrate is 90.6 % and its average value is 90.0 %, while the peak value of the best coating can reach up to 99.4 % and its average value is 95.5 % which increased by 5.5 % from wavelength of 325 to 1,000 nm. Hardness measurements show that the coatings have relatively better hardness.     

Linear and branched polyester resins based on dimethyl-2,5-furandicarboxylate for coating applications

In this study, novel bio-based hydroxyl-end-capped (co)polyesters from dimethyl-2,5-furandicarboxylate (DMF), 2,3-butanediol, and a variety of comonomers viz. glycerol, pentaerythritol or trimethylolpropane are prepared using a solvent-free, bulk polycondensation technique. Extensive molecular and thermal characterization was performed to elucidate the properties of these materials. The materials showed suitable properties for solvent-borne coating applications in terms of their molecular weight, functionality and thermal characteristics, and coatings were prepared using the isocyanurate of hexamethylene diisocyanate as a cross-linker. The resulting coatings, having thicknesses between 30 and 55 μm, were hard but rather brittle. All the coatings have good solvent resistance, pointing to sufficient network formation. It is clear that the presented DMF-based polyesters show promise as bio-based coating resins.     

含氟高分子/SiO2杂化疏水材料的制备及涂层表面性质

采用自由基溶液聚合与溶胶-凝胶法相结合的方法制备了含氟高分子/SiO2杂化疏水材料.通过甲基丙烯酸十二氟庚酯(FA)与乙烯基三乙氧基硅烷(VTES)共聚合成了含氟硅共聚物(PFAS),进一步通过原硅酸乙酯(TEOS)与PFAS共聚物溶液共水解缩聚制备了具有含氟侧基的碳碳主链高分子和硅氧网络的含氟高分子/SiO2杂化疏水材料.研究结果表明,SiO2组分含量提高可以显著增加杂化材料薄膜的涂敷厚度,改善其耐久性能,而对杂化材料疏水性能的影响不大.     

Application of laser micro- and nanotexturing for the fabrication of superhydrophobic corrosion-resistant coatings on aluminum

A new efficient method for the fabrication of corrosion-resistant composite superhydrophobic coatings on aluminum and its alloys is presented. The laser micro- and nanotexturing of the surface combined with the deposition of a hydrophobic agent makes it possible to obtain superhydrophobic coatings with unique properties on aluminum materials. The complex studies by electrochemical methods and wettability analysis showed that the proposed type of coatings is characterized by very high resistance to corrosion, including pitting resistance, and by the durability of the superhydrophobic state upon prolonged contact with aqueous chloride-containing media.     

Accompanying of parameters of color,gloss and hardness on polymeric films coated with pigmented inks cured by different radiation doses of ultraviolet light

In the search for alternatives to traditional paint systems solvent-based, the curing process of polymer coatings by ultraviolet light (UV) has been widely studied and discussed, especially because of their high content of solids and null emission of VOC. In UV-curing technology, organic solvents are replaced by reactive diluents, such as monomers. This paper aims to investigate variations on color, gloss and hardness of print inks cured by different UV radiation doses. The ratio pigment/clear coating was kept constant. The clear coating presented higher average values for König hardness than pigmented ones, indicating that UV-light absorption has been reduced by the presence of pigments. Besides, they have indicated a slight variation in function of cure degree for the studied radiation doses range. The gloss loss related to UV light exposition allows inferring that some degradation occurred at the surface of print ink films.     

Ecofriendly new nanocomposites coating formulation of zinc reinforced with calcium oxide nanoparticles synthesis from oyster shell

The zinc coating of mild undergoes rapid corrosion for a short period of time in harsh environments. This affects the durable life and overall performance of the zinc coatings. The electrochemical, oxidation, and wear performance, as well as the surface morphological properties of new nanocomposites coating formulations of zinc reinforced with calcium oxide nanoparticles, were studied in order to improve the corrosion and wear performance of zinc coatings. A current density of 1.5–2.0 A/cm² was used for the electrodeposition. The wear, oxidation, hardness, corrosion rate, and morphological properties were evaluated. The characterization of these composite coatings showed low wear rates and higher corrosion and oxidation resistance. At 1.5A/cm² current density, a 65.53% enhancement in the hardness values and 57.14% oxidation protection were obtained. The smaller crystallite size of the deposited sample is the main reason for the lower corrosion and wear resistance and higher hardness values obtained. It was established that waste oyster can be used for the electrodeposition of mild steel to enhance corrosion resistance and hardness values. CaOnp made from oyster shells has been shown to make mild steel more resistant to corrosion, wear, and oxidation.     

X-ray photoelectron and scanning Auger electron spectroscopy study of electrodeposited ZnCr coatings on steel

Zn–Cr alloyed coatings electrochemically deposited are of high interest for leading steel manufacturing companies because of their novel properties and high corrosion resistance compared with conventional Zn coatings on steel. For tuning and optimizing the properties of the electrodeposited Zn–Cr coatings, a broad range of the deposition conditions must be studied. For this reason, two different types of material were investigated in this study, one with a low electrolyte temperature and one with an elevated electrolyte pH, compared with the standard values. Because different corrosion performance and delamination behaviour of the layers were observed for the two types, advanced surface analysis was conducted to understand the origin of this behaviour and to discover differences in the formation of the coatings. The topmost surface, the shallow subsurface region, and the whole bulk down to the coating–steel interface surface were analysed in detail by X-ray photoelectron spectroscopy (XPS) and high-resolution scanning Auger electron spectroscopy to determine the elemental and the chemical composition. For better understanding of the resulting layer structure, multiple reference samples and materials were measured and their Auger and XPS spectra were fitted to the experimental data. The results showed that one coating type is composed of metallic Zn and Cr, with oxide residing only on the surface and interface, whereas the other type contains significant amounts of Zn and Cr oxides throughout the whole coating thickness.     

Effects of hydrophobic polyhedral oligomeric silsesquioxane coating on water vapour barrier and water resistance properties of paperboard

The substitution of fossil based packaging materials with materials from renewable sources is a topic of current interest. Polyhedral oligomeric silsesquioxanes with fatty acid moieties can have a renewable content of more than 90 % and are therefore called bio-POSS. In this study the bio-POSS octa-(ethyl erucamide) silsesquioxane was coated on a paperboard substrate as a liquid coating. The water resistance and the water vapour barrier properties of the paperboard were improved. Samples on which the bio-POSS coating layer was dried at 80 °C had a slightly higher water resistance and water vapour barrier than samples dried at room temperature. UV treatment of the coating layer had little effect. Solid state ¹H-NMR of UV treated coatings showed no reaction of double bonds of bio-POSS in the coating layer. Multiple coating considerably enhanced the water resistance and water vapour barrier properties of the paperboard, due to an increase in the coating thickness and a reduction in number of pores on top coated surfaces.     

Structure and properties of nanosized coatings deposited onto polymers

Results of studies aimed at developing a new approach to measuring stress-strain properties of nanosized solids (strength, yield stress, and the value of plastic deformation at uniaxial tension) are generalized. This approach is based on the analysis of the parameters of microrelief arising upon the deformation of polymer films with thin coatings. It is demonstrated for the first time that the stress-strain properties of aluminum coatings deposited onto Lavsan substrates depend on the level of stresses in the substrate, the value of its deformation, and the thickness of the coating. The evolution of these parameters is related to the strain hardening of metal and the effect of nanostructuring of crystalline materials in the range of small thicknesses. When precious metal (Au, Pt) nanosized films are deposited onto polymers by ion-plasma sputtering, in the course of metal deposition, polymer surface layers interact with cold plasma. Stress-strain properties of polymer surface layers modified by plasma are quantitatively estimated for the first time. The model is proposed that makes it possible to take into account the contribution of the properties of precious metal and plasma-modified polymer surface layer to the strength of the coating.     

Transparent Omniphobic Coating with Glass‐Like Wear Resistance and Polymer‐Like Bendability

Transparent omniphobic or anti‐smudge coatings with glass‐like wear resistance and polymer‐like bendability have many potential applications but there are no reports of such materials. We Report herein a molecular composite possessing these properties. The composite is prepared via the photo‐initiated ring‐opening polymerization of the epoxide rings of glycidyloxypropyl polyhedral silsesquioxane (GPOSS). While the desired hardness is provided by the silica core, the flexibility is imparted by the glycidyloxypropyl network. Oil and water repellency is achieved without adversely affecting the other properties by incorporating a low‐surface‐tension liquid lubricant poly(dimethyl siloxane). On the final coating, various organic solvents and water readily and cleanly glide, while complex fluids, such as ink and paint facilely contract. These properties are retained after an initially flat coating sample is rolled into a U‐shape 500 times or is abraded with steel wool.     

Numerical Modeling of Thin Film Deposition in Expanding Thermal Plasma

Expanding thermal plasma (ETP) is a widely used technique for deposition of a thin layer of ceramic materials and metal oxide on a substrate for a wide range of applications including abrasion resistance, UV absorption, as well as conductive and optical coatings. The coating quality is found to be dependent on operating parameters as well as reactor designs. In this article, we have presented a CFD based model of the ETP process to simulate the deposition of silica-like coatings on a polycarbonate substrate. Along with the flow-thermal model of plasma jet expansion process, the study also reports the development of a simplified gas phase and surface reaction model to simulate the coating phenomena. The model has been used further to study the effect of various operating conditions on the coating thickness, viz. reactor pressure, reagent flow rate, distance of the substrate from the arc and substrate alignment.     

Deposition and characterization of TiAlSiN coatings prepared by hybrid PVD coating system

TiAlSiN coatings with different Si contents were deposited on silicon and high‐temperature alloy by using a hybrid physical vapor deposition coating system, where the cathodic arc ion plating was combined with a twin target mid‐frequency magnetron sputtering. The chemical composition, microstructure, cross‐sectional structure and morphology were carried out by X‐ray photoelectron spectroscope (XPS), X‐ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscope (TEM), respectively. NanoTest 600 nanomechanical system and ball‐on‐disc friction tester were used to investigate the mechanical and friction properties of TiAlSiN coatings. The worn surface of the TiAlSiN coatings and counterballs were investigated by means of surface profilometer and optical microscope. The wear rates were also measured by surface profilometer. The results showed that the Si addition did not change the coatings growth orientation, and the coating transfered into amorphous phase when the Si content reached about 13.9 at.%. The tribological properties and the hardness were improved by solid solution of Si atoms and grain boundary strengthening of SiN_x amorphous phase with moderate Si content addition. In addition, the SiNx amorphous phase improved oxidation resistance of TiAlN coating, but with a high Si content (more than 8.3 at.% in this work) the agglomeration of SiN_x amorphous phase would reduce the mechanical properties and oxidation resistance of the coating. Copyright © 2014 John Wiley & Sons, Ltd.     

Abrasion resistant inorganic/organic coating materials prepared by the sol-gel method

Novel abrasion resistant coating materials prepared by the sol-gel method have been developed and applied on the polymeric substrates bisphenol-A polycarbonate and diallyl diglycol carbonate resin (CR-39). These coatings are inorganic/organic hybrid network materials synthesized from 3-isocyanatopropyltriethoxysilane functionalized organics and metal alkoxide. The organic components are 3,3-iminobispropylamine (IMPA), resorcinol (RSOL), diethylenetriamine (DETA), poly(ethyleneimine) (PEI), glycerol and a series of diols. The metal alkoxides are tetraethoxysilane (TEOS) and tetramethoxysilane (TMOS). These materials are spin coated onto bisphenol-A polycarbonate and CR-39 sheets and thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that the abrasion resistance of inorganic/organic hybrid coatings in the neat form or containing metal alkoxide can be very effective to improve the abrasion resistance of polymeric substrates. The adhesion tests show that the adhesion between coating and substrate can be greatly improved by treating the polymeric substrate surface with a primer solution of isopropanol containing 3-aminopropyltriethoxysilane (3-APS). The interaction between 3-APS and the polycarbonate surface was investigated by a molecular dynamics simulation. The results strongly suggest that the hydrogen bonding between the amino group of the 3-APS and ester group in the polycarbonate backbone are sufficiently strong to influence the orientation of the primer molecules. The abrasion resistance of these new coating systems is discussed in light of the structure of the organic components. All of these results show that these coating materials have excellent abrasion resistance and have potential applications as coating materials for lenses and other polymeric products.