Structure of reactively extruded rigid PVC/PMMA blends

A novel route for producing polymer blends by reactive extrusion is described, starting from poly (vinyl chloride)/methyl methacrylate (PVC/MMA) dry blend and successive polymerization of MMA in an extruder. Small angle X‐ray scattering (SAXS) measurements were applied to study the monomer's mode of penetration into the PVC particles and to characterize the supermolecular structure of the reactive poly(vinyl chloride)/poly(methyl methacrylate) (PVC/PMMA) blends obtained, as compared to the corresponding physical blends of similar composition. These measurements indicate that the monomer molecules can easily penetrate into the PVC sub‐primary particles, separating the PVC chains. Moreover, the increased mobility of the PVC chains enables formation of an ordered lamellar structure, with an average d‐spacing of 4.1 nm. The same characteristic lamellar structure is further detected upon compression molding or extrusion of PVC and PVC/PMMA blends. In this case the mobility of the PVC chains is enabled through thermal energy. Dynamic mechanical thermal analysis (DMTA) and SAXS measurements of reactive and physical PVC/PMMA blends indicate that miscibility occurs between the PVC and PMMA chains. The studied reactive PVC/PMMA blends are found to be miscible, while the physical PVC/PMMA blends are only partially miscible. It can be suggested that the miscible PMMA chains weaken dipole–dipole interactions between the PVC chains, leading to high mobility and resulting in an increased PVC crystallinity degree and decreased PVC glass transition temperature (T_g). These phenomena are shown in the physical PVC/PMMA blends and further emphasized in the reactive PVC/PMMA blends. Copyright © 2005 John Wiley & Sons, Ltd.     

Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

The thermal degradation of polychloroprene-III degradation of polychloroprene/poly(methyl methacrylate) mixtures

The mechanism of dehydrochlorination has been studied by examining the degradation of polychloroprene/poly(methyl methacrylate) blends, using thermal volatilization analysis and infrared spectroscopy; the behaviour has been compared with that previously found for PVC/PMMA blends. Unlike the latter system, the polychloroprene blends did not show any increased production of methyl methacrylate monomer in the early stages of breakdown. The stabilization effect on PMMA due to reaction of ester groups with hydrogen chloride, on the other hand, is much more evident in the case of polychloroprene blends than for PVC, PVC dehydrochlorination is retarded by the presence of PMMA, but evolution of hydrogen chloride from polychloroprene is unaffected to any significant extent. It is concluded that the dehydrochlorination of polychloroprene is not a radical chain process. A unimolecular mechanism is suggested.     

PS-b-PMMA对PVC/SBS共混体系界面结构的影响

在两种不相容的聚合物组成的共混体系中加入增容剂，可以显著提高共混体系的力学性能．目前的理论解释是嵌段共聚物在不相容的聚合物间形成界面层，通过降低组分间的界面张力、增强界面粘接力达到增容目的［‘－‘1．但是这一假设缺乏直接的实验证据．本文利用透射电子显微镜，     

Segmental orientation in blends of poly(ϵ-caprolactone) with poly(vinyl chloride) and nitrocellulose

Binary blends of polycaprolactone (PCL) with poly(vinyl chloride) (PVC) and nitrocellulose (NC) have been shown to be compatible over a wide range of composition. In this study, segmental orientation was determined by dynamic, differential infrared dichroism for each component in the PVC and NC blends with PCL. In compatible amorphous blends, PCL orientation behavior was essentially the same as for the orientation of NC or the isotactic segments of PVC. Syndiotactic PVC segments showed higher orientations, reflecting the greater intrachain stiffness of the microcrystalline PVC phase. PCL segments in the blends where the PCL component was semicrystalline were found to exhibit orientation characteristics which were quite different from the orientation of the nitrocellulose and PVC components of the blends. By assuming that the NC orientation represented the response of the amorphous PCL, the orientation of the crystalline PCL was determined for a NC blend using a simple model of additive dichroism response. In PVC blends, a similar analysis using the amorphous-component response of PVC was made. In both cases the results from the dichroism model showed fair agreement with the PCL unit cell C-axis orientation from independent dichroism calculations.     

Thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends

The aim of this work was to study the thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends. For that purpose, blends of variable compositions from 0 to 100 wt% were prepared in the presence (15, 30 and 50 wt%) and in the absence of diethyl-2-hexyl phthalate as plasticiser. Their miscibility was investigated by using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). Their thermo-oxidative degradation at 180 ± 1 °C was studied and the amount of HCl released from PVC was measured by a continuous potentiometric method. Degraded samples were characterised, after purification, by FTIR spectroscopy and UV-visible spectroscopy. The results showed that the two polymers are miscible up to 60 wt% of poly(methyl methacrylate) (PMMA). This miscibility is due to a specific interaction of hydrogen bonding type between carbonyl groups (CO) of PMMA and hydrogen (CHCl) groups of PVC as shown by FTIR analysis. On the other hand, PMMA exerted a stabilizing effect on the thermal degradation of PVC by reducing the zip dehydrochlorination, leading to the formation of shorter polyenes.     

The influence of core-shell structured modifiers on the toughness of poly (vinyl chloride)

The core-shell structured grafted copolymer particles of polybutadiene grafted polymethyl methacrylate (PB-g-PMMA, MB) were prepared by emulsion polymerization. The MB particles were used to modify poly (vinyl chloride) (PVC) by melt blending. The mechanical properties of the PVC blends were investigated. The micro-morphology of the PVC blends was observed by scanning electron microscopy (SEM). The results indicated that the samples with the best impact strength could be obtained when the core-shell weight ratio of PB to PMMA is lower than 93:7, the mechanical properties correlated well with SEM morphologies, the addition of modifier with the ratio core to shell of 93:7 could reduce the domain size of the dispersed phase. Furthermore, the compatibility and properties of the blends were greatly enhanced and improved. The modifier particles could be well dispersed in the PVC matrix.     

Miscible blends of amorphous polymers

Thirty-five polymethacrylate/chlorinated polymer blends were investigated by differential scanning calorimetry. Poly(ethyl), poly(n-propyl), poly(n-butyl), and poly(n-amyl methacrylate)s were found to be miscible with poly(vinyl chloride) (PVC), chlorinated PVC, and Saran, but immiscible with a chlorinated polyethylene containing 48% chlorine. Poly(methyl) (PMMA), poly(n-hexyl) (PHMA), and poly(n-lauryl methacrylate)s were found to be immiscible with the same chlorinated polymers, except the PMMA/PVC, PMMA/Saran, and PHMA/Saran blends, which were miscible. A high chlorine content of the chlorinated polymer and an optimum CH₂/COO ratio of the polymethacrylate are required to obtain miscibility. However, poly(methyl), poly(ethyl), poly(n-butyl), and poly(n-octadecyl acrylate)s were found to be immiscible with the same chlorinated polymers, except with Saran, indicating a much greater miscibility of the polymethacrylates with the chlorinated polymers as compared with the polyacrylates.     

聚氯乙烯／线性低密度聚乙烯共混体系的相容性

用动态力学分析（ＤＭＡ）和傅利叶变换红外光谱（ＦＴＩＲ）研究了氢化聚丁二烯－ｂ－聚甲基丙烯酸甲酯（ＨＰＢＤ－ｂ－ＰＭＭＡ）共聚物增容剂对聚氯乙烯（ＰＶＣ）与线性低密度聚乙烯（ＬＬＤＰＥ）共混体系的增容作用．增容剂使共混物中两相的玻璃化温度发生变化，说明其相容性增加．ＦＴＩＲ的结果表明，增容剂中羰基与ＰＶＣ的α氢形成氢键，使ＣＯ，Ｈ─Ｃ及Ｃ─Ｃｌ的振动频率变化，峰形加宽．     

Study of the miscibility and the thermal degradation of PVC/PMMA blends

The aim of this paper is to study the miscibility and the thermal degradation of PVC/PMMA blends. For that purpose, blends of variable compositions from 0 to 100 wt% were prepared with and without plasticizer. Their physico-chemical characterization was carried out by differential scanning calorimetric analysis (DSC) and Fourier transform infrared spectroscopy (FTIR). Their thermal degradation under nitrogen at 185°C was studied and the HCl evolved from PVC was measured by the pH method. Degraded samples were characterized, after purification, by FTIR and UV-visible spectroscopy. The DSC analysis showed polymer miscibility up to 60 wt% of PMMA. This miscibility is due to a specific interaction of hydrogen bonding type between carbonyl groups (C=O) of PMMA and hydrogen from (CHCl) groups of PVC as evidenced by FTIR analysis. On the other hand, it was found that PMMA exerted a stabilizing effect on the thermal degradation of PVC by reducing the zip dehydrochlorination and by leading to the formation of short polyenes.     

Diffusion and partition coefficients of small organic solvents in molten miscible polymer blends: Correlations with thermodynamic interactions

The transport properties of small organic molecules in molten poly(vinyl chloride) (PVC)/atactic poly(methyl methacrylate) (PMMA) blends and their homopolymers were studied with inverse gas chromatography. The elution profiles resulting from various organic solvents and different experimental conditions were used for measuring diffusion and partition coefficients. With the van Deemter equation and retention volumes at infinite dilution, diffusion coefficients of 10^?7 to 10^?8 cm²/s and partition coefficients of 10–50 were calculated. The dependence of the diffusion and partition coefficients on experimental variables such as the blend concentration, temperature, and solute nature was examined. The presence of PMMA in PVC blends affected the sorption behavior of the PVC matrix up to a certain concentration. Beyond that, it was hard to derive any composition–diffusivity dependence. On the contrary, the diffusion and partition coefficients were greatly influenced by changes in the temperature and by the nature of the solute. For those solutes (e.g., chlorinated hydrocarbons) showing stronger interactions with polymer blends (higher negative values for the Flory–Huggins interaction parameter χ₁₍₂₃₎), higher diffusion and partition coefficients were obtained. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 267–279, 2004     

Synthesis of poly[(2‐oxo‐1,3‐dioxolane‐4‐yl) methyl methacrylate‐co‐ethyl acrylate] by incorporation of carbon dioxide into epoxide polymer and the miscibility behavior of its blends with poly(methyl methacrylate) or poly(vinyl chloride)

This study was related to the investigation of the chemical fixation of carbon dioxide to a copolymer bearing epoxide and the application of the cyclic carbonate group containing copolymer‐to‐polymer blends. In the synthesis of poly[(2‐oxo‐1,3‐dioxolane‐4‐yl) methyl methacrylate‐co‐ethyl acrylate] [poly(DOMA‐co‐EA)] from poly(glycidyl methacrylate‐co‐ethyl acrylate) [poly(GMA‐co‐EA)] and CO₂, quaternary ammonium salts showed good catalytic activity. The films of poly(DOMA‐co‐EA) with poly(methyl methacrylate) (PMMA) or poly(vinyl chloride) (PVC) blends were cast from N,N′‐dimethylformamide solution. The miscibility of the blends of poly(DOMA‐co‐EA) with PMMA or PVC have been investigated both by DSC and visual inspection of the blends. The optical clarity test and DSC analysis showed that poly(DOMA‐co‐EA) containing blends were miscible over the whole composition range. The miscibility behaviors were discussed in terms of Fourier transform infrared spectra and interaction parameters based on the binary interaction model. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1472–1480, 2001     

Morphology and properties of poly(vinyl chloride)–poly(butadiene-co-acrylonitrile) blends

The objective of this research was to study the structure-property relationships of two poly(vinyl chloride) (PVC)–poly(butadiene-co-acrylonitrile) (BAN) blends which exhibit differences in blend compatibility. Studies were carried out utilizing differential scanning calorimetry, dynamic mechanical testing, stress–strain, transmission electron microscopy (TEM), and infrared dichroism experiments at different temperatures. The BAN 31/PVC (BAN containing 31% acrylonitrile) system is considered to be nearly compatible as evidenced by T_g shifts, stress–strain results, orientation characteristics, and TEM micrographs. Similar experiments indicate that the BAN 44/PVC system is incompatible, and contains a mixed phase of BAN 44-PVC and a pure BAN 44 phase. The extent of heterogeneity in the compatible BAN 31/PVC system, however, plays an important role in the orientation characteristics of the blends.     

Synthesis of poly[(2‐oxo‐1,3‐dioxolane‐ 4‐yl)methyl methacrylate‐co‐styrene] by addition reaction of carbon dioxide and its compatibility with poly(methyl methacrylate) or poly(vinyl chloride)

We investigated the chemical fixation of carbon dioxide (CO ₂) to a copolymer bearing epoxide and the application of the cyclic carbonate group containing copolymer to polymer blends. In the synthesis of poly[(2‐oxo‐1,3‐dioxolane‐4‐yl)methyl methacrylate‐co‐styrene] [poly(DOMA‐co‐St)] from the addition of CO ₂ to poly(glycidyl methacrylate‐co‐styrene) [poly(GMA‐co‐St)], quaternary ammonium salts showed good catalytic activity at mild reaction conditions. The CO ₂ addition reaction followed pseudo first‐order kinetics with the concentration of poly(GMA‐co‐St). In order to expand the applications of the CO ₂ fixed copolymer, polymer blends of this copolymer with poly(methyl methacrylate) (PMMA) or poly(vinyl chloride) (PVC) were cast from N,N′‐dimethylformamide (DMF) solution. Miscibility of blends of poly(DOMA‐co‐St) with PMMA or PVC have been investigated both by differential scanning calorimetry (DSC) and visual inspection of the blends, and the blends were miscible over the whole composition ranges. The miscibility behaviors were also discussed in terms of FT‐IR spectra. Copyright © 2002 John Wiley & Sons, Ltd.     

Study of segmental orientation in poly (vinyl chloride)/poly (α-methyl-α-n-propyl-β-propiolactone) blends by fourier-transform infrared spectroscopy

Fourier-transform infrared (FTIR) spectroscopy has been used to investigate the segmental orientation of poly(vinyl chloride) (PVC)/poly (α-methyl-α-n-propyl-β-propiolactone) (PMPPL) blends in uniaxially stretched samples over a wide range of compositions and draw ratios. The results indicate that for pure PVC, syndiotactic segments reach a higher degree of orientation than isotactic segments and gauche conformations. Similarly, for pure PMPPL, crystalline segments orient more than amorphous segments at any given elongation. Thus, for both polymers, the higher orientation is obtained for the more rigid segments or those located in a more rigid (crystalline) phase. The addition of the macromolecular plasticizer PMPPL has no effect on the orientation of PVC syndiotactic segments, but it lowers the orientation of PVC gauche conformations, suggesting that the polyester is located in the amorphous regions of PVC. Finally, the PMPPL orientation function initially decreases with the addition of PVC and thereafter remains constant. The results are discussed in terms of interpenetrating networks and relaxation processes.     

Effect of molecular interactions on the miscibility and structure of polymer blends

The effect of polymer-polymer interactions on the miscibility and macroscopic properties of PVC/PMMA, PVC/PS and PMMA/PS blends were studied in the entire composition range. The miscibility of the components was characterized by the Flory-Huggins interaction parameter or by quantities related to it. Thermal analysis, light transmittance measurements, and scanning electron microscopy were carried out on the blends and their mechanical properties were characterized by tensile tests. Interactions were analyzed by infrared spectroscopy and contact angle measurements. All three polymer pairs form heterogeneous blends, but the strength of molecular interactions is different in them, the highest is in PVC/PMMA system resulting in partial miscibility of the components and beneficial mechanical properties. The structure of these blends depends strongly on composition. A phase inversion can be observed between 0.5 and 0.6 PMMA content accompanied with a significant change in structure and properties. The PVC/PS and the PMMA/PS pairs are immiscible, though the results indicate the partial solubility of the components. The analysis of the surface characteristics of the components and the comparison of quantities derived from them with miscibility as well as with the macroscopic properties of blends revealed that blend properties cannot be predicted in this way, since they are affected by several factors.     

FTIR Studies of Doped PMMA - PVC Blend System

The IR spectroscopy study shows miscibility between PMMA-PVC blends due to hydrogen bonding between CO of PMMA and hydrogen from CHCl of PVC. This blend system is doped by Camphor Sulphonic Acid (CSA) in the entire composition range. The doping of CSA in PVC, in PMMA and in PMMA-PVC blends shows changes in FTIR spectra. The interaction between PVC and CSA is through hydrogen bonding between CO of CSA and CHCl of PVC. Doping PMMA with CSA, indicate an interaction between H⁺ ion of CSA and oxygen atoms of CO and  OCH₃ of PMMA. Whereas in PMMA–PVC blend interaction between H⁺ ion of CSA and oxygen atom of CO of PMMA.     

Crystallization of Poly(ε‐caprolactone)/Poly(vinyl chloride) Miscible Blends Under Strain: The Role of Molecular Weight

Summary: The effect of poly(ε‐caprolactone) (PCL) molecular weight on the orientation of crystalline PCL in miscible poly(ε‐caprolactone)/poly(vinyl chloride) (PCL/PVC) blends, melt crystallized under strain, has been studied by a combination of wide angle X‐ray diffraction (WAXD) and small angle X‐ray scattering (SAXS) studies. An unusual crystal orientation with the b‐axis parallel to the stretching direction was observed in miscible PCL/PVC blends with PCL of high molecular weight (>21 000). SAXS showed the presence of nanosize confined PCL in the PCL/PVC blends, which could be preserved at temperatures higher than the T_m of PCL but lower than the T_g of PVC. A mechanism based on the confinement of PCL crystal growth was proposed, which can explain the formation of b‐axis orientation in PCL/PVC blends crystallized under strain.

SAXS pattern of stretched PCL/PVC blend after annealing at 90 °C for 5 min.     

Investigation into new materials for optical devices: the miscibility and solvent effects of azobenzene derivative blends

With the increasing demand for novel devices with optical applications the search for new materials to data store and process becomes a priority. By introducing blends, tailor made properties and low cost give added advantage. Miscibility is an essential requirement for a new material, this research thus involves miscibility studies of poly(4‐(N‐(2‐methacryloyloxyethyl)‐N‐ethylamino)‐4′‐nitroazobenzene)₉₀‐co‐(methyl methacrylate)₁₀, (azobenzene derivative) with polymethyl‐methacrylate (PMMA), polyvinylacetate (PVAc) and polyvinylchloride (PVC) prepared in tetrahydrofuran (THF), and/or dimethylformamide (DMF) and/or dichloromethane (CH₂Cl₂). The glass transitions, solvent and varying molecular weight effect were investigated, since these all primarily influence the miscibility. THF was found to encourage miscibility at specific compositions of PVAc and PVC blends. However, with CH₂Cl₂ and DMF immiscibility is encouraged. The Fox–Flory equation was applied to the blends analyzing the PVC blends in DMF as deviations from ideality. Different molecular weights of PMMA were identified as immiscible regardless of solvent. PMMA's lower solubility in THF and CH₂Cl₂ compared to the azobenzene derivative, displayed the existence of PMMA islands. In all blends the favorable and unfavorable interactions between polymer–solvent–polymer systems are considered. Furthermore, the miscibility effect on increasing the MMA content of the azobenzene derivative was also investigated. Copyright © 2002 John Wiley & Sons, Ltd.