Patterned assembly of colloidal particles by confined dewetting lithography

We report the assembly of colloidal particles into confined arrangements and patterns on various cleaned and chemically modified solid substrates using a method which we term "confined dewetting lithography" or CDL for short. The experimental setup for CDL is a simple deposition cell where an aqueous suspension of colloidal particles (e.g., polystyrene spheres) is placed between a floating deposition template (i.e., metal microgrid) and the solid substrate. The voids of the deposition template serve as an array of micrometer-sized reservoirs where several hydrodynamic processes are confined. These processes include water evaporation, meniscus formation, convective flow, rupturing, dewetting, and capillary-bridge formation. We discuss the optimal conditions where the CDL has a high efficiency to deposit intricate patterns of colloidal particles using polystyrene spheres (PS; 4.5, 2.0, 1.7, 0.11, 0.064 microm diameter) and square and hexagonal deposition templates as model systems. We find that the optimization conditions of the CDL method, when using submicrometer, sulfate-functionalized PS particles, are primarily dependent on minimizing attractive particle-substrate interactions. The CDL methodology described herein presents a relatively simple and rapid method to assemble virtually any geometric pattern, including more complex patterns assembled using PS particles with different diameters, from aqueous suspensions by choosing suitable conditions and materials.     

Controlled polymerization of substituted diacetylene self-organized monolayers confined in molecule corrals

We have shown that STM-tip-induced chain polymerization of 10,12-tricosadiynoic acid (TCDA) in a self-organized monolayer at the liquid-solid interface of TCDA on highly oriented pyrolytic graphite is possible. The oligomers thus produced started at the point where a voltage pulse was applied between the STM tip and the sample during a short period when the feedback condition was momentarily suspended (as it is for scanning tunneling spectroscopy). Polymerization probabilities depended upon the length of the applied voltage pulse and were generally higher for longer pulse widths in the 10-ms to 100-micros time scales, approaching unit probability for the former and decreasing quickly to a few tens of percent for the latter. The polymerization could be confined to certain nanometer-sized areas by using "molecule corrals,"and polymerization appeared to be governed by topochemical constraints. Polymerization across domain boundaries, or over molecule corral edges, was never observed in over approximately 150 observations. Due to the constant supply of nonpolymerized molecules from the covering solution, a dynamic exchange between molecules on the surface and in the solution was possible. This exchange occurred on a time scale that was comparable to the image acquisition time (approximately 10(1) s), and appeared to depend weakly upon the length of the desorbing oligomer. The desorption process was probably also influenced by interactions with the STM tip.     

Fluidic assembly and packing of microspheres in confined channels

We study fluidic assembly and packing of spherical particles in rectilinear microchannels that are terminated by a flow constriction. First, we introduce a method for active assembly of particles in the confined microchannels by triggering a local constriction in the fluid channel using a partially closed membrane valve. This microfluidic valve allows active, on-demand particle assembly as opposed to previous passive assembly methods based on terminal channels and weirs. Second, we study the three-dimensional assembly and packing of particles against a weir in confined rectilinear microchannels. The packings result in achiral particle chains with alternating (zigzag) structure. This structure is characterized by a single, repeated bond angle whose components projected into the frame of the channel are quantified by confocal microscopy and image processing. Brownian dynamics simulation of the packing comprehensively delineates the range of bond angles possible in narrow, rectilinear microchannels as well as the complex dependence of these angles on the relative dimensions of the channel and particles. The simulations of the three-dimensional packings are accurately modeled by a compact theory based on trigonometric relationships. The experimentally measured bond angles show excellent agreement with the simulations, thereby validating the functional dependence of the achiral packing bond angles on channel dimensions. This functional relationship is immediately useful for the design of anisotropic particles by microfluidic synthesis.     

Monodisperse poly(chloromethylstyrene-co-divinylbenzene) microspheres by precipitation polymerization

Monodisperse poly(chloromethylstyrene-co-divinylbenzene-80) microspheres of 4–6-µm diameter were prepared by precipitation copolymerization in neat acetonitrile and in acetonitrile/toluene mixtures. These particles have clean surfaces due to the absence of any added stabilizer and up to 0.5 cm³/g pore volume, depending on the comonomer ratio and on the amount of toluene cosolvent. The effects of comonomer and cosolvent ratios on microsphere formation and morphology are described. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2295–2303, 1999     

Fabrication of anisotropic silica hollow microspheres using polymeric protrusion particles as templates

Anisotropic polystyrene/poly(styrene-co-divinylbenzene) (PS/P(S-DVB)) protrusion particles with various morphologies such as eyeball-like, snowman-like, and raspberry-like were synthesized using a modified seeded polymerization method by dynamically controlling and stabilizing the phase separation. The effects of swelling agent, crosslinker, and monomer concentrations on the particle morphologies were studied. Using the PS/P(S-DVB) protrusion particles as templates, anisotropic silica (SiO₂) hollow microspheres were fabricated facilely. The obtained anisotropic silica hollow spheres had a potential application in rapid waste removal and detoxification extraction with a very simple procedure.     

Controlled nanoparticle assembly by dewetting of charged polymer solutions

In this paper, we present an alternative approach for controlled nanoparticle organization on a solid substrate by applying dewetting patterns of charged polymer solutions as a templating system. Thin films of charged polymer solutions dewet a solid substrate to form complex dewetting patterns that depend on the polymer charge density. These patterns, ranging from polygonal networks to elongated structures that are stabilized by viscous forces during dewetting, serve as potential templates for two-dimensional nanoparticle organization on a solid substrate. Thus, while nanoparticles dried in pure water undergo self-assembly to form close-packed arrays, addition of charged polymer in the dispersion leads to the formation of open structures that are directed by the dewetting patterns of the polymer solution. In this study, we focus on the application of elongated structures resulting from dewetting of high-charge-density polymer solutions to align nanoparticles of silica and gold into long chains that are several micrometers in length. The particle ordering process is a two-step mechanism: an initial confinement of the nanoparticles in the dewetting structures and self-assembly of the particles within these structures upon further drying by lateral capillary attractions.     

Templated assembly of biomembranes on silica microspheres using bacteriorhodopsin conjugates as structural anchors

Membrane proteins are some of the most sophisticated molecules found in nature. These molecules have extraordinary recognition properties; hence, they represent a vast source of specialized materials with potential uses in sensing and screening applications. However, the strict requirement of the native lipid environment to preserve their structure and functionality presents an impediment in building biofunctional materials from these molecules. In general, the purification protocols remove the native lipid support structures found in the cellular environment that stabilize the membrane proteins. Furthermore, the membrane protein structure is often highly complex, typified by large, multisubunit complexes that not only span the lipid bilayer but also contain large (>2 nm) cytoplasmic and extracellular domains that protrude from the membrane. The present study is focused on using a biomimetic approach to build a stable, fluid microenvironment to be used to incorporate larger membrane proteins of interest into a tether-supported lipid bilayer membrane adequately spaced above a substrate passivated to liposome fusion and nonspecific adsorption. Our aim is to reintroduce the supporting structures of the native cell membrane using self-assembled supramolecular complexes constructed on microspheres in an artificial cytoskeleton motif. Central to our architecture is to utilize bacteriorhodopsin (bR), a transmembrane protein, as a biomembrane anchoring molecule to be tethered to surfaces of interest as a sparse structural element in the design. Compared to a typical lipid tether, which inserts into one leaflet of the lipid bilayer, bR anchoring provides an over 8-fold greater hydrophobic surface area in contact with the bilayer. In the work presented here, the silica microsphere surface was biofunctionalized with streptavidin to make it a suitable supporting interface. This was achieved by self-assembly of (p-aminophenyl)trimethoxysilane on the silica surface followed by subsequent conjugation of biotin-PEG3400 (PEG = poly(ethylene glycol) and PEG2000 for further passivation and the binding of streptavidin. We have conjugated bR with biotin-PEG3400 through amine-based coupling to use it as a tether. The biotin-PEG-bR conjugate was further labeled with Texas Red to facilitate localization via fluorescence imaging. Confocal microscopy was utilized to analyze the microsphere surface at different stages of surface modification by employing fluorescent staining techniques. Sparely tethered supported lipid bilayer membranes were constructed successfully on streptavidin-functionalized silica particles (5 mum) using a detergent-based method in which tethered bR nucleates self-assembly of the bilayer membrane. The fluidity of the supported membranes was analyzed using fluorescence recovery after photobleaching in confocal imaging detection mode. The phospholipid diffusion coefficients obtained from these studies indicated that nativelike fluidity was achieved in the tether-supported membranes, thus providing a prospective microenvironment for insertion of membrane proteins of interest.     

Preparation of uniform silica/polypyrrole core/shell microspheres and polypyrrole hollow microspheres by the template of modified silica particles using different modified agents

Silica/polypyrrole (PPY) core/shell microspheres and PPY hollow microspheres were prepared by the template of silica particles whose surface character was modified with different modified agents. The morphology and structure of the particles were characterized by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Elemental analysis and X-ray photoelectron spectroscopy (XPS) were carried out to characterize the structure of PPY hollow microspheres. We investigated the effect of different modified agents on the surface character of silica particles and the effect of surface character of silica particles on the morphology of PPY hollow microspheres. The effect of reaction conditions on the size of core/shell particles and hollow particles was also studied.     

Porous monodisperse poly(divinylbenzene) microspheres by precipitation polymerization

The precipitation polymerization of commercial divinylbenzene in acetonitrile containing up to 40 vol. % toluene or other cosolvents is shown to produce novel porous monodisperse poly(divinylbenzene) microspheres. These microspheres have diameters between 4 and 7 μm, total pore volumes of up to 0.52 cm³/g, and surface areas of up to 800 m²/g. As no surfactant nor stabilizer was used in the preparation of these particles, their surfaces are free of any such residues. The particles were slurry-packed into stainless steel columns for size exclusion chromatography evaluation, and the results show an exclusion limit at molecular weights of 500 g/mol. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1543–1551, 1998     

Reparation of silica/poly(methacrylic acid)/poly(divinylbenzene-co-methacrylic acid) tri-layer microspheres and the corresponding hollow polymer microspheres with movable silica core

 Hollow poly(divinylbenzene-co-methacrylic acid) (P(DVB-co-MAA)) microspheres were prepared by the selective dissolution of the non-crosslinked poly(methacrylic acid) (PMAA) mid-layer in ethanol from the corresponding silica/PMAA/P(DVB-co-MAA) tri-layer hybrid microspheres, which were afforded by a three-stage reaction. Silica/PMAA core-shell hybrid microspheres were prepared by the second-stage distillation polymerization of methacrylic acid (MAA) via the capture of the oligomers and monomers with the aid of the vinyl groups on the surface of 3-(methacryloxy)propyl trimethoxysilane (MPS)-modified silica core, which was prepared by the Stöber hydrolysis as the first stage reaction. The tri-layer hybrid microspheres were synthesized by the third-stage distillation precipitation copolymerization of functional MAA monomer and divinylbenzene (DVB) crosslinker in presence of silica/PMAA particles as seeds, in which the efficient hydrogen-bonding interaction between the carboxylic acid groups played as a driving force for the construction of monodisperse hybrid microspheres with tri-layer structure. The morphology and the structure of silica core, silica/PMAA core-shell particles, the tri-layer hybrid microspheres and the corresponding hollow polymer microspheres with movable silica cores were characterized by transmission electron microscopy (TEM), Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS).     

Preparation of polymer hollow microspheres covered by polymer solid particles via two polymerization steps

A novel surface modification method for titania nanoparticles is provided via the surface‐initiated photocatalytic polymerization with the aid of acrylic acid (AA) or sodium styrene sulfonate (NaSS). The properties of modified titania nanoparticles are investigated with aqueous electrophoresis measurements, dynamic light scattering (DLS), and transmission electron microscopy (TEM). Then the modified titania is used as Pickering stabilizer for further polymerization and the morphology of the resulted polymer microspheres is characterized by TEM and field‐emission scanning electron microscopy. It is proven that the addition of AA or NaSS for the surface‐initiated polymerization can obviously affect the structure and morphology of the final polymer composite microspheres. The formation mechanism of several kinds of polymer particles is also proposed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Complex aggregates of silica microspheres by the use of a polymer template

Evaporation of a droplet of silica microsphere suspension on a polystyrene and poly(methyl methacrylate) blend film with isolated holes in its surface has been exploited as a means of particles self-assembly. During the retraction of the contact line of the droplet, spontaneous dewetting combined with the strong capillary force pack the silica microspheres into the holes in the polymer surface. Complex aggregates of colloids are formed after being exposed to acetone vapor. The morphology evolution of the underlying polymer film by exposure to acetone solvent vapor is responsible for the complex aggregates of colloids formation.     

Synthesis of monodisperse hollow polymer microspheres with functional groups by distillation precipitation polymerization

<正>Monodisperse hollow polymer microspheres having various functional groups on the shell-layer,such as carboxylic acid,pyridyl and amide,were prepared by two-stage distillation precipitation polymerization in neat acetonitrile in the absence of any stabilizer or additive,during which monodisperse poly(methacrylic acid)(PMAA) afforded from the first-stage polymerization was utilized as the seeds for the second-stage polymerization.The shell layer with different functional groups was formed during the second-stage copolymerization of either divinylbenzene(DVB) or ethyleneglycol dimethacrylate(EGDMA) as crosslinker and the functional comonomers,in which the hydrogen-bonding interaction between the carboxylic acid group of PMAA core and the functional groups of the corresponding comonomers,including carboxylic acid,amide and pyridyl,played an essential role for the formation of monodisperse core-shell functional microspheres.The hollow polymer microspheres were then developed after the subsequent removal of PMAA cores by dissolution in ethanol under basic condition.Transmission electron microscopy(TEM) and scanning electron microscopy (SEM) were used to determine the morphology of the resultant PMAA core,functional core-shell microspheres and the corresponding hollow polymer microspheres with different functional groups.FT-IR spectra confirmed the successful incorporation of the various functional groups on the shell layer of the hollow polymer microspheres.     

Mono- or narrow disperse poly(methacrylate-co-divinylbenzene) microspheres by precipitation polymerization

Precipitation copolymerizations of five mono-vinyl methacrylic monomers including methyl methacrylate (MMA), butyl methacrylate (BMA), dodecyl methacrylate (DMA), glycidyl methacrylate (GMA), and hydroxyethyl methacrylate (HEMA) with divinylbenzene (DVB), in a wide range of comonomer composition, were carried out in acetonitrile to form mono- or narrow disperse crosslinked copolymer microspheres. In addition, two divinyl methacrylic monomers, ethylene glycol dimethacrylate (EGDMA) and triethylene glycol dimethacrylate (TEGDMA), were also copolymerized with DVB, and optionally a third comonomer (GMA or HEMA), to yield similar microspheres in acetonitrile. The possibility of creating porosity was explored for some of the copolymer particles. All these microspheres have clean surfaces due to the absence of any added steric or ionic stabilizer, and they are in the size of the micrometer range, varying from 1 to 7 µm, depending on the type and content of the methacrylic comonomer. Particle size distribution, surface morphology, internal texture, and porosity properties of these particles were studied by a Coulter Multisizer, a scanning electron microscope, a transmission electron microscope, and an Autosorb-1. The effects of comonomers on microsphere formation and morphology are described. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2899–2907, 1999     

Adsorption of carbaryl using molecularly imprinted microspheres prepared by precipitation polymerization

To obtain the desired specific adsorbents for carbaryl to enrichment, separation, and analysis of trace pesticide residues in environmental water, molecularly imprinted polymer (MIP) microspheres were prepared by precipitation polymerization using carbaryl, methacrylic acid (MAA), ethylene glycol dimethacrylate (EGDMA), azobisisobutyronitrile (AIBN), and acetonitrile as template, functional monomer, cross‐linker, initiator, and porogen, respectively. Molecular modeling software was used to compute rational interaction between the template molecule and function monomer. The adsorption properties of carbaryl in acetonitrile for imprinted microspheres were evaluated by equilibrium rebinding experiments. Scatchard plot analysis revealed that there was one class of binding sites populated in the imprinted polymer microspheres with dissociation constants of 3.3 × 10^?2 mol/l and an apparent maximum number of 1.95 µmol/g. The specificity of the imprinted microspheres was investigated by binding analysis using carbaryl and structurally related carbamate pesticides. The results indicated that the obtained imprinted microspheres showed a good selectivity for carbaryl. Copyright © 2007 John Wiley & Sons, Ltd.     

Amperometric detection of morphine based on poly(3,4-ethylenedioxythiophene) immobilized molecularly imprinted polymer particles prepared by precipitation polymerization

Molecular imprinting is a novel technique used for chiral separation, artificial antibodies, sensors, and assays. Typically, molecular imprinted polymers (MIPs) are monoliths with irregular shapes. However, microspherical shapes with more uniform size can be obtained by the method of precipitation polymerization, which offers a higher active surface area by manipulating its compositions. In this study, MIP particles for the target molecule, morphine, were synthesized using a precipitation polymerization method that is more facile than the previous one that produced a thermally polymerized bulk. The conducting polymer, poly(3,4-ethylenedioxythiophene) (PEDOT), was utilized to immobilize the MIP particles onto the indium tin oxide (ITO) glass as a MIP/PEDOT-modified electrode. The sensitivity for the MIP/PEDOT-modified electrode with MIP particles was 41.63 μA/cm² mM, which is more sensitive than that with non-MIP particles or that of a single PEDOT film with no incorporated particles in detecting morphine ranging from 0.1 to 2 mM. The detection limit was 0.3 mM (S/N = 3). In addition, we presented that the modified electrode can discriminate codeine that plays an interfering species.     

Distribution of macropores in silica particles prepared by using multiple emulsions

The distribution of macropores in silica particles prepared by the hydrolysis and condensation of TEOS in a hexane/water/decyl alcohol (O(1)/W/O(2)) multiple emulsion was investigated. To stabilize the emulsion structure, hydroxypropyl cellulose (HPC) was added into the O(2) phase and polyethylene glycol (PEG) was added into the water phase. Without HPC, the particles have an irregular shape and hardly have particulate forms. As the concentration of HPC increases, the shape of particles becomes more and more spherical and the size decreases. The size of silica particles was varied from 5 to 1 microm as the concentration of HPC increased from 0.5 to 0.7 wt%. The number and size of the macropores in silica particles were affected by PEG polymer concentration. With the variation in the concentration of PEG, macropores in silica particles were located at the surface of or inside the particles. At high concentrations of PEG, the macropores in particles were located inside the particles, but at low concentrations of PEG the macropores were located at the surfaces of particles. Interestingly, the particles of dimpled surfaces were formed when the molar ratio of water to TEOS (R(w)) was 4.0 and the concentrations of PEG and HPC were 2.0 and 0.7 wt% respectively. The surface areas of dimpled silica particles and completely spherical particles, measured by the BET method, were 409 and 433 m(2)/g respectively.