Real Time Monitoring of Morphologic and Mechanical Properties of Polymer Nanocomposites During Extrusion by near Infrared and Ultrasonic Spectroscopy

Extrusion is one of the most applied technologies for the processing of polymer nanocomposites for applications in automotive, electrical and packaging industrial sectors. These nanostructured materials have advantages in comparison to traditional polymer materials, so that properties like tensile strength and modulus, barrier and surface properties, electrical properties and flame retardancy will be improved. There is a need to control amount and dispersion of the nanofillers in the polymer matrix during melt processing and to control the influence of the processing conditions on the nanocomposite formation. For an adequate real time characterization it is necessary to measure directly in the extruder. Spectroscopic methods and Ultrasonic measurements are outstanding methods for this kind of in-line monitoring. This paper deals with the real time determination of the dispersion and the impact strength of polymer nanocomposites in the melt during extrusion by Ultrasonic measurements and NIR spectroscopy. These in-line measurements were correlated with off-line rheological measurements, transmission electron microscopy and mechanical test measurements by multivariate data analysis. The polymers used are polypropylene and polyamide 6. As nanofillers we used different modified layered silicates. We determined the degree of exfoliation as an indicator for the dispersion of the nanofiller in the polymer matrix for different layered silicates and at different process conditions.     

Morphology and mechanical properties of a novel amorphous polyamide/nanoclay nanocomposite

A novel amorphous polyamide/montmorillonite nanocomposite based on poly(hexamethylene isophthalamide) was successfully prepared by melt intercalation. Wide angle X-ray diffraction and transmission electron microscopy showed that organoclay containing quaternary amine surfactants with phenyl and hydroxyl groups was delaminated in the polymer matrix resulting in well-exfoliated morphologies even at high montmorillonite content. Differential scanning calorimetry results indicated that clay platelets did not induce the formation of a crystalline phase in this amorphous polymer. Tensile tests demonstrated that the addition of nanoclay caused a dramatic increase in Young's modulus (almost twofold) and yield strength of the nanocomposites compared with the homopolymer. The nanocomposites exhibited ductile behavior up to 5 wt % of nanoclay. The improvement in Young's modulus is comparable with semicrystalline aliphatic nylon 6 nanocomposites. Both the main chain amide groups and the amorphous nature of the polyamide are responsible for enhancing the dispersion of the nanofillers, thereby, leading to improved properties of the nanocomposites. The structure-property relationship for these nanocomposites was also explored. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2605–2617, 2008     

Nanostructural modifications of polyamide/MMT hybrids under isothermal and nonisothermal elongational flow

The aim of this work is to investigate the effects of elongational flow on the nanoscale arrangement of the silicate inside polyamide‐based nanocomposites. Hybrids, at different loadings of a commercial organoclay, were produced by melt compounding using two polyamide matrices, a nylon‐6, and a copolyamide with similar molecular weight and rheological properties. The elongational flow characterization was performed under both isothermal and nonisothermal conditions by using, respectively, an elongational rheometer (SER) and a fiber‐spinning technique. The extensional rheological response of melt‐compounded nanocomposites, correlated to TEM and X‐ray analyses, was used to probe the nanostructural modifications developed during the uniaxial stretching. The results demonstrated that isothermal and nonisothermal elongational flow can modify the nanomorphology of the nanocomposite hybrids affecting the degree of silicate exfoliation as well as the extent of silicate orientation upon the stretching direction. The entity of structural modifications induced by the stretching were highly dependent on the initial nanomorphological state and on the polymer‐clay affinity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 981–993, 2009     

Nanofillers based upon organophilic layered silicates

A wide variety of polymer nanocomposites exhibiting novel property combinations were obtained via in‐situ formation of silicate nanofillers during polymerization and processing. Key intermediates were tailor‐made silicates which were renderer organophilic by means of cation exchange and exfoliated upon applying shear forces. As a function of organophilic modification, interfacial coupling, and processing conditions it was possible to control nanostructure formation and to improve thermal and mechanical properties such as toughness/stiffness balance, heat distortion temperature, and flame retardency. Basic structure/property correlations were established for nanocomposites based upon in‐situ nanofillers and polymers such as polystyrene, polyamide 12, polypropylene, polymethylmethacrylate, polyurethan, and epoxy resins.     

Spectral characterization of apatite formation on poly(2-hydroxyethylmethacrylate)-TiO2 nanocomposite film prepared by sol-gel process

Poly(2-hydroxyethylmethacrylate) films incorporated with titanium dioxide nanoparticles were successfully synthesized by an in situ sol-gel process. The in vitro bioactive properties of the films were assessed after immersion in simulated body fluid for up to 21 days through biomimetic method. Hydroxyapatite formation was observed on the surfaces of nanocomposites. This indicates that prepared composites are bioactive. Fourier transforms infrared spectroscopy, X-ray diffraction patterns, X-ray photoelectron spectroscopy and scanning electron microscope images confirm the hydroxyapatite formation on nanocomposite. The present study provides an analytical method for the assessment of titanium dioxide nanoparticles filled poly(2-hydroxyethylmethacrylate) polymer nanocomposites for biomedical applications.     

Apatite-forming ability of titanium compound nanotube thin films formed on a titanium metal plate in a simulated body fluid

We compared the apatite-forming ability of a sodium titanate nanotube thin film, an anatase-type titanium dioxide nanotube thin film, and a silver nanoparticle/silver titanate nanotube nanocomposite thin film, in simulated body fluid. The ability of the silver nanoparticle/silver titanate nanotube nanocomposite thin film is slightly higher than that of the anatase-type titanium dioxide nanotube thin film and significantly higher than that of the sodium titanate nanotube thin film. The high ability of the silver nanoparticle/silver titanate nanotube nanocomposite thin film is a newly observed phenomenon, which is probably due to the crystal structure of silver titanate – specifically, to the surface atomic arrangement, the large amount of Ti–OH formed on the nanotube surface, or both. The anatase-type titanium dioxide nanotube thin film and the silver nanoparticle/silver titanate nanotube nanocomposite thin film may have bright prospects for future use in implant materials such as artificial joints. The silver nanoparticle/silver titanate nanotube nanocomposite thin film is particularly promising for its antibacterial properties.     

Impact of coated calcium carbonate nanofillers and annealing treatments on the microstructure and gas barrier properties of poly(lactide) based nanocomposite films

Amorphous poly(lactide) (PLA) and nanocomposite films were prepared from melt‐blending with precipitated calcium carbonate nanofillers (PCC). Nanocomposites based on uncoated PCC (PCC‐UT), stearic acid coated PCC (PCC‐S), and poly(ε‐caprolactone) coated PCC (PCC‐P) were investigated for an inorganic content fixed to 8 wt %. Using coated nanofillers allowed preserving both PLA average molar mass and thermal stability while enhancing the nanofiller dispersion state. Poly(ε‐caprolactone) was identified as the best coating for optimized morphology and thermal properties. Maxwell law accurately described the increase in oxygen barrier properties observed for the nanocomposites based on PCC‐S. A modified Maxwell law was proposed to take account of the additional increase in barrier properties evidenced for the PLA/PCC‐P nanocomposites and assigned to the particularly strong compatibility between PCL and PLA. Different annealing conditions were investigated to respectively study the impact of physical ageing and PLA crystallization on gas permeability. Different extents of physical ageing did not significantly modify the oxygen transport properties. However, a high permeability decrease was observed for the semicrystalline nanocomposites with respect to the amorphous reference PLA film. Finally, the gain in barrier properties was shown to result from both contribution of the nanofillers and the crystalline phase. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 649–658     

Selective Hg2+ sensor performance based various carbon‐nanofillers into CuO‐PMMA nanocomposites

Ternary nanocomposites (NCs) containing copper oxide (CuO)/poly(methyl methacrylate)/various carbon‐based nanofillers have been successfully prepared as thin films by an ex situ method as a selective Hg⁺² sensor. The structural, morphological, and electrochemical properties of the NCs were identified by all common characterization tools. The FT‐IR curves of these NCs proved the efficiency of CuO mixed with single‐walled CNTs (CuO/SWCNTs), multi‐walled CNTs (CuO/MWCNTs), or graphene (CuO/G) nanoparticles in the PMMA polymer matrix. The mixed nanofillers significantly improved the properties of the PMMA film. The thermal characteristics of the pure PMMA polymer matrix were highly developed by adding nanofillers in the form of NCs. The maximum composite degradation temperature (CDT_max) values were comparable for all the NCs and were in the range of 345 to 406°C. For fabrication, the CuO‐PMMA‐SWCNT, CuO‐PMMA‐MWCNT, and CuO‐PMMA‐GNCs were coated onto a glassy carbon electrode (GCE) to form a tiny layer with orderly thickness using a conductive 5% Nafion chemical binder. During the electrochemical investigation, it was found that CuO‐PMMA‐SWCNT had the maximum response toward Hg²⁺ ions compared to the other nanofillers in a buffer medium (phosphate type). To calibrate the Hg²⁺ ionic sensor, the data were plotted against Hg²⁺ ion concentration and the proposed sensor showed linearity over a wide range of concentrations (0.1‐0.01 mM), which is called the linear dynamic range (LDR). The analytical parameters, such as sensitivity (1.70 × 102 μAμM^‐1 cm^?2), detection limit (55.76 ± 2.79 pM), and limit of quantification (185.87 pM) were calculated from the calibration curve. Moreover, it showed good reproducibility, fast response time, good linearity, large LDR, and good stability. The CuO‐PMMA‐SWCNT NC‐modified GCE offers a new route to fabricate novel heavy metal ionic sensors, which might be used in green environment and health development applications.     

Effect of surface modification of montmorillonite on the properties of aromatic polyamide/clay nanocomposites

The surface modification of montmorillonite clay was carried out through ion‐ exchange reaction using p‐phenylenediamine as a modifier. This modified clay was employed to prepare aromatic polyamide/organoclay nanocomposite materials. The dispersion behavior of clay was examined in the polyamide matrix. Polyamide chains were synthesized from 4‐aminophenyl sulfone and isophthaloyl chloride (IPC) in dimethylacetamide. These amide chains were suitably end‐capped with carbonyl chloride end groups to interact chemically with modified montmorillonite clay. The resulting nanocomposite films containing 2–20 wt% of organoclay were characterized by TEM, X‐ray diffraction (XRD), thin‐film tensile testing; thermogravimetric analysis (TGA), differential scanning calorimetric (DSC) and water absorption measurements. Mechanical testing revealed that modulus and strength improved up to 6 wt% organoclay loading while elongation and toughness of nanocomposites decreased with the addition of clay content in the matrix. Thermal decomposition temperatures of the nanocomposites were in the range 225–450 °C. These nanocomposites expressed increase in the glass‐transition temperature values relative to pure polyamide describing interfacial interactions among the phases. The percent water uptake of these composites reduced upon the addition of modified layered silicate depicting improved barrier properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Liquid crystalline polymers XVI*. Thermotropic liquid crystalline copoly(arylidene-ether)/TiO2 Nanocomposites: synthesis,characterisation and applications

ABSTRACT

Polymer nanocomposites are already a part of many important worldwide businesses. Among many nanocomposite precursors, titanium dioxide (TiO₂) nanopowder is increasingly being investigated due to its special properties. In this work, the feasibility of synthesising a new series of materials, copoly(arylidene-ether)/titanium dioxide nanocomposites, using in-situ copolymerisation technique has been investigated. This can be performed by the interaction of both cyclohexanone and 4-tert-butylcyclohexanone monomers with 4,4′-diformyl-2,2′-dimethoxy-α,ω-diphenoxyalkanes Ia–e, respectively, using different additions of titanium dioxide-P25. The structure of the prepared nanocomposites IIa–e/TiO₂ (0.2–3.0%) was confirmed by elemental analysis (energy dispersive X-ray spectroscopy) and spectral data (Fourier transform-infrared [FT-IR]). FT-IR verified the dispersion of nanofillers in the copolymer. Then, the characterisation and applications of these nanocomposites are extensively discussed depending on the investigation of how the addition of titanium dioxide nanoparticles affected on their properties using various techniques, such as X-ray diffraction, SEM, transmission electron microscopy, Water Contact Angle (WCA), thermogravimetric analysis, differential thermogravimetric, differential thermal analysis (DTA), polarising optical microscope and UV–vis absorption spectroscopy. The nanoparticles affected on the copolymer thermal behaviour in different ways (discrepancy results) depending on how these nanoparticles are dispersed in the copolymer matrix. UV–vis absorption spectra displayed a decrease in the optical band gap of some nanocomposites, which resulted from the addition of titanium dioxide to these copolymers, and this can improve the efficiency of them as organic emitting materials.     

Effect of modified graphene and microwave irradiation on the mechanical and thermal properties of poly(styrene‐co‐methyl methacrylate)/graphene nanocomposites

The effect of modified graphene (MG) and microwave irradiation on the interaction between graphene (G) and poly(styrene‐co‐methyl meth acrylate) [P(S‐co‐MMA)] polymer matrix has been studied in this article. Modification of graphene was performed using nitric acid. P(S‐co‐MMA) polymer was blended via melt blending with pristine and MG. The resultant nanocomposites were irradiated under microwave at three different time intervals (5, 10, and 20 min). Compared to pristine graphene, MG showed improved interaction with P(S‐co‐MMA) polymer (P) after melt mixing and microwave irradiation. The mechanism of improved dispersion and interaction of modified graphene with P(S‐co‐MMA) polymer matrix during melt mixing and microwave irradiation is due to the presence of oxygen functionalities on the surface of MG as confirmed from Fourier transform infrared spectroscopy. The formation of defects on modified graphene and free radicals on P(S‐co‐MMA) polymer chains after irradiation as explained by Raman spectroscopy and X‐Ray diffraction studies. The nanocomposites with 0.1 wt% G and MG have shown a 26% and 38% increase in storage modulus. After irradiation (10 min), the storage modulus further improved to 11.9% and 27.6% of nanocomposites. The glass transition temperature of nanocomposites also improved considerably after melt mixing and microwave irradiation (but only for polymer MG nanocomposite). However, at higher irradiation time (20 min), degradation of polymer nanocomposites occurred. State of creation of crosslink network after 10 min of irradiation and degradation after 20 min of irradiation of nanocomposites was confirmed from SEM studies. Copyright © 2014 John Wiley & Sons, Ltd.     

Dual‐emissive polydiphenylsilane nanocomposite: effect of N,N′‐bis(4‐hydroxysalicylidene)‐1,2‐phenylenediamine‐Zn complex

The fluorescence properties of polysilane can be strongly influenced by creating new excited states that involve electronic transitions and the relaxation to the ground state. This work presents the optical effects obtained by doping a specially designed polydiphenylsilane copolymer with Zn complex of N,N′‐bis(4‐hydroxysalicylidene)‐1,2‐phenylenediamine. The nanocomposites have been prepared in solution by mixing the polymer with low amounts of Zn–salophen and using tetrahydrofuran as solvent. The ultraviolet–visible spectrum has shown the occurrence of an intermolecular charge transfer between polysilane and the metal complex. Photoluminescence studies have revealed an interesting dual emission profile of nanocomposite. The origin of this phenomenon has been evidenced by molecular modeling and simulation of the electronic transitions. The modeling results have unveiled a new low‐lying excited state due to intermolecular interactions. The thin films of nanocomposites have been drop‐casted from solutions. The obtained films have been studied by Transmission Electron Microscopy (TEM)‐Scanning Transmission Electron Microscopy (STEM)‐Energy Dispersive X‐ray analysis (EDX) to gain information on the film‐forming capacity and surface morphology. The results have revealed a high potential of such materials for fluorescence sensing applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Nanocomposites of polyamide‐11 and carbon nanostructures: Development of microstructure and ultimate properties following solution processing

There is growing interest in the incorporation of nanoparticles into engineering polymers to improve various functional properties. However, ultimate properties of nanocomposites are affected by a large number of factors including the microstructural distributions that are generated during processing. In this work, polyamide‐11 (PA‐11) (also known as nylon‐11) nanocomposites are generated with carbon nanostructures employing a solution crystallization technique at multiple polymer and nanoparticle concentrations, followed by drying, molding, uniaxial stretching and the analysis of the microstructural distributions and tensile properties of the nanocomposites. The morphology of crystals of PA‐11 encapsulating the nanoparticles changed from nano‐hybrid shish‐kebabs at low polymer concentration (0.02 wt % PA‐11 in solvent) to spherulites at high polymer concentration (10 wt % PA‐11 in solvent). The drawing down of nanocomposite films at draw ratios ranging from 2 to 5 at 100 °C resulted in a shift of the PA‐11 polymorph from the generally‐encountered α phase to the technologically interesting γ phase (which is the crystal phase attributed to the piezoelectric and pyroelectric properties of PA‐11). The drawing down also increased of the tensile modulus and yield stress of the nanocomposite films. In contrast, the α phase was conserved at a drawdown temperature of 150 °C, which was attributed to the resulting smaller normal force, i.e., the normal stress difference and the higher temperature allowing the partial relaxation of some of the macromolecules. These findings illustrate how PA‐11 can be structured in the presence of carbon nanotubes and nanofibers to achieve enhanced functionality, which could broaden the application areas and utility of this polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1311–1321, 2011     

Preparation of the polymer–clay nanocomposites in exfoliated state by interface stabilization

To suppress the repulsive interfacial energy between hydrophilic clay and a hydrophobic polymer matrix for polymer–clay nanocomposites, a third component of amphiphilic nature such as poly(?‐caprolactone) (PCL) was introduced into the styrene–acrylonitrile copolymers (SAN)/Na‐montmorillonite system. Once ?‐caprolactone was polymerized in the presence of Na‐montmorillonite, the successful ring‐opening polymerization of ?‐caprolactone and the well‐developed exfoliated structure of PCL/Na‐montmorillonite mixture were confirmed. Thereafter, SAN was melt‐mixed with PCL/Na‐montmorillonite nanocomposite, and the SAN matrix and PCL fraction were completely miscible to form a homogeneous mixture with retention of the exfoliated state of Na‐montmorillonite, exhibiting that PCL effectively stabilizes the repulsive polymer–clay interface and contributes to the improvement of the mechanical properties of nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 246–252, 2004     

Functional properties of microwave‐absorbent nanocomposite coatings based on thermoplastic polyurethane‐based and hybrid carbon‐based nanofillers

This paper describes the effect of nanofillers, such as nanographite, nickel–zinc ferrite (NiZnFerrite), and in‐house developed hybrid nanographite particles (i.e. iron‐coated nanographite [FeNG] and iron–nickel co‐deposited nanographite [FeNiNG] particles), on microwave‐absorption properties of thermoplastic polyurethane (TPU) based nanocomposite coatings on textile substrate. The flexible coatings were tested for various functional properties such as microwave absorbency, gas barrier property, impedance, and weather resistance. The comparison has also been made with other fillers such as bulk graphite (G) and iron powder (Fe) and carbon nanofiber (CNF) in coating form. The nanoparticles' dispersion was observed through optical microscope and phase image analysis on atomic force microscopy. The impedance behavior of such coated samples with 10 wt% nanofillers is frequency dependent except for CNF, which shows frequency‐independent behavior even at 2 wt% loading. The gas barrier property of the FeNG‐based and FeNiNG‐based coatings is better than that of pure TPU; however, G‐based, NG‐based, and NiZnFerrite‐based coatings show excellent barrier property. The coatings were evaluated for their microwave absorbency at low‐frequency (from 0.3 to 1.5 GHz) as well as high‐frequency (8–18 GHz) ranges. The FeNG‐based and FeNiNG‐based nanocomposite coatings showed good absorbency over a frequency range of 8 to 14 GHz as compared with those of others. The flexibility of the nanocomposite films is almost retained even at 10 wt% nanofiller loading. The weather resistance of the films was also evaluated, and the FeNiNG‐based coating outperformed the FeNG‐based coating as the latter is prone to oxidation on exposure to environment. Copyright © 2011 John Wiley & Sons, Ltd.     

Green synthesis of polymer nanofibers and their composites as flame‐retardant materials for polymer nanocomposites

Polyaniline nanofibers and their composites with carbon nanotubes were developed as an effective flame‐retardant material using a facile green method. Polyaniline nanofibers were used as a smart flame‐retardant for acrylonitrile–butadiene–styrene polymer. The polyaniline nanofibers were dispersed in polymer matrix forming well‐dispersed polymer nanocomposites. Effect of polyaniline nanofiber mass ratio on the polymer nanocomposite properties was studied. Polyaniline nanofiber composites with carbon nanotubes were also dispersed in polymer matrix. The thermal stability and flammability properties of the polymer nanocomposites were investigated. The rate of burning of polymer nanocomposites achieved 82.5% reduction (7.32 mm/min) compared with virgin polymer (42.5 mm/min). The reduction in peak heat release rate and total heat release of the polymer nanocomposites containing nanofibers achieved 74 and 34%, respectively. Interestingly, the average mass loss rate was significantly reduced by 58% and the emission of carbon monoxide and carbon dioxide gases were suppressed by 20 and 47%, respectively. The effect of polyaniline nanofibers composites on the flammability of polymer nanocomposites was also studied. Polyaniline nanofibers and their composites were characterized using Fourier transform infrared spectroscopy and transmission and scanning electron microscopy. The dispersion of polyaniline nanofibers in polymer nanocomposites was characterized using transmission electron microscopy. The different polymer nanocomposites were characterized using thermogravimetric analysis, UL94 flame chamber, and cone calorimeter tests. Copyright © 2016 John Wiley & Sons, Ltd.     

Influence of hybrid system of nanofillers on the functional properties of postconsumer PET‐G–based nanocomposites

In this article, postconsumer poly (ethylene glycol‐co‐1,4‐cyclohexanedimethanol terephthalate) (PET‐G) foils have been modified with three types of carbon nanofillers that differ in size and shape, ie, multiwalled carbon nanotubes (MWCNTs), graphene nanoplatelets (GNP), and nanosized carbon black (nCB), thus enabling the reusage of recyclate in receiving new functional materials. The series of polymer hybrid nanocomposites have been prepared via a two‐stage polycondensation process, be means of glycolysis of postconsumer PET‐G foil, followed by polycondensation in the presence of carbon nanofillers. The scanning electron microscopy revealed that nanoadditives were uniformly dispersed into the whole volume of polymer matrix. The results present the synergistic effect of hybrid system of nanofillers in improving tensile properties of PET‐G. It has been found that the incorporation of three types of carbon nanofillers has not affected the glass transition temperature of the polymer matrix. Moreover, the incorporation of carbon nanofillers, and the mixture of two, or even three of those, caused an improvement in thermal conductivity and thermal stability.     

Mechanical,thermal, and UV‐shielding behavior of silane surface modified ZnO‐reinforced phthalonitrile nanocomposites

In the present work, zinc oxide nanoparticles were treated with aminopropyl trimethoxy silane‐coupling agent and used as a new kind of reinforcement for a typical high performance bisphenol‐A‐based phthalonitrile resin. The resulted nanocomposites were characterized for their mechanical, thermal, and optical properties. Results from the tensile test indicated that the tensile strength and modulus as well as the toughness state of the matrix were all enhanced with the increasing of the nanoparticles amount. Thermogravimetric analysis showed that the starting decomposition temperatures and the residual weight at 800°C were highly improved upon adding the nanofillers. At 6 wt% nanoloading, the glass transition temperature and the storage modulus were considerably enhanced reaching about 359°C and 3.7 GPa, respectively. The optical tests revealed that the neat resin possesses excellent UV‐shielding properties, which were further enhanced by adding the nanofillers. Furthermore, the fractured surfaces of the nanocomposites analyzed by scanning electron microscope exhibited homogeneous and rougher surfaces compared with that of the pristine resin. Finally, the good dispersion of the reinforcing phase into the matrix was confirmed by a high resolution transmission electron microscope. Copyright © 2015 John Wiley & Sons, Ltd.     

Thermal and mechanical properties of syndiotactic polystyrene/organoclay nanocomposites with different microstructures

The fabrication of syndiotactic polystyrene (sPS)/organoclay nanocomposite was conducted via a stepwise mixing process with poly(styrene‐co‐vinyloxazolin) (OPS), that is, melt intercalation of OPS into organoclay followed by blending with sPS. The microstructure of nanocomposite mainly depended on the arrangement type of the organic modifier in clay gallery. When organoclays that have a lateral bilayer arrangement were used, an exfoliated structure was obtained, whereas an intercalated structure was obtained when organoclay with a paraffinic monolayer arrangement were used. The thermal and mechanical properties of sPS nanocomposites were investigated in relation to their microstructures. From the thermograms of nonisothermal crystallization and melting, nanocomposites exhibited an enhanced overall crystallization rate but had less reduced crystallinity than a matrix polymer. Clay layers dispersed in a matrix polymer may serve as a nucleating agent and hinder the crystal growth of polymer chains. As a comparison of the two nanocomposites with different microstructures, because of the high degree of dispersion of its clay layer the exfoliated nanocomposite exhibited a faster crystallization rate and a lower degree of crystallinity than the intercalated one. Nanocomposites exhibited higher mechanical properties, such as strength and stiffness, than the matrix polymer as observed in the dynamic mechanical analysis and tensile tests. Exfoliated nanocomposites showed more enhanced mechanical properties than intercalated ones because of the uniformly dispersed clay layers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1685–1693, 2004     

Impact fracture toughness of polyamide‐6/montmorillonite nanocomposites toughened with a maleated styrene/ethylene butylene/styrene elastomer

Polyamide‐6 (PA6)/montmorillonite (MMT) nanocomposites toughened with maleated styrene/ethylene butylene/styrene (SEBS‐g‐MA) were prepared via melt compounding. Before melt intercalation, MMT was treated with an organic surfactant agent. Tensile and impact tests revealed that the PA6/4% MMT nanocomposite fractured in a brittle mode. The effects of SEBS‐g‐MA addition on the static tensile and impact properties of PA6/4% MMT were investigated. The results showed that the SEBS‐g‐MA addition improved the tensile ductility and impact strength of the PA6/4% MMT nanocomposite at the expenses of its tensile strength and stiffness. Accordingly, elastomer toughening represents an attractive route to novel characteristics for brittle clay‐reinforced polymer nanocomposites. The essential work of fracture (EWF) approach under impact drop‐weight conditions was used to evaluate the impact fracture toughness of nanocomposites toughened with an elastomer. Impact EWF measurements indicated that the SEBS‐g‐MA addition increased the fracture toughness of the PA6/4% MMT nanocomposite. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 585–595, 2005