Preparation and characterization of epoxy/SiO2 nanocomposites by cationic photopolymerization and sol–gel process

Epoxy/SiO₂ nanocomposite materials were prepared by cationic photopolymerization and sol–gel process using a novel epoxy oligomer (EP‐Si(OC₂H₅)₃) prepared by 3‐isocyanatopropyltriethoxysilane (IPTS)‐grafted bisphenol A epoxy resin and tetraethyl orthosilicate as inorganic precursor. The chemical structures of EP‐Si(OC₂H₅)₃ were characterized by Fourier transformed infrared spectroscopy. Transmission electron microscopy showed that the in situ generated nano‐SiO₂ dispersed uniformly in the EP matrix, and its average diameter is around 40 nm. The relationship between nanocomposite materials' thermal/mechanical properties and nano‐SiO₂ introduced were studied by thermogravimetric analysis, dynamic mechanical analysis, and impact strength test. The results showed that the nanocomposite materials' thermal and mechanical properties improved a lot with increase of the SiO₂ content. Copyright © 2013 John Wiley & Sons, Ltd.     

Pt/SiO2 as addition to multilayer SPSU/PTFE composite membrane for fuel cells

A multilayer composite membrane was prepared by reinforcing sulfonated polysulfone (SPSU) with porous polytetrafluoroethylene (PTFE), and adding Pt/SiO₂–Nafion® membranes on both sides of the SPSU/PTFE membrane to self‐humidify and protect the inside membrane. The ex situ Fenton test and open circuit voltage (OCV) accelerated test show that the composite membrane has better stability than the initial membrane because of the protection of the outside Pt/SiO₂–Nafion layers. The composite membrane has similar performance to that of NRE‐212 under the fully humidified condition and better performance than NRE‐212 without humidifying. The self‐humidifying membrane shows great potential for use in low humidifying conditions. Copyright © 2008 John Wiley & Sons, Ltd.     

三维有序大孔SiO2中的纳米银

A multi-step process was used for preparation of three-dimensionally ordered macroporous (3DOM) SiO2, in which fully accessible Ag nanoparticles are incorporated. The method involves the processes of assembly of polystyrene colloidal crystal, preparation of 3DOM SiO2, and incorporation of Ag nanoparticles within 3DOM SiO2 through in situ Tollens‘ reaction. XRD, SEM and EDXS determination show that the Ag particles deposited on the macroporous walls in nano dimension. The results indicate that lower concentration of silver ammoniate and for-maldehyde in the solution is favorable for forming a very narrow size distribution and uniform shape of nanoparticles. However, the higher the concentration of the solution and the more the loading times, the larger the possibility to form un-uniform particles. Ag nanoparticles can be sintered into larger and spheral particles by calcination at 600℃, but can resist sintering owing to their high dispersivity when loading amount is small. The study provided a simple approach to tailor Ag/3DOM SiO2 composite materials with desired morphology and size of Ag particles within the macropores.     

Preparation and properties of silylated PTFE/SiO2 organic–inorganic hybrids via sol–gel process

A study on poly(tetrafluoroethylene) (PTFE) reinforced with tetraethoxysilanes (TEOS) derived SiO₂ is described. It included the manufacturing process of SiO₂‐reinforced PTFE and the effects of silylation agent on the properties of the hybrid material, such as porosity, hydrophobic, thermal resistance, dielectric and mechanical properties, and microstructure. PTFE/SiO₂ hybrids of 50 wt % SiO₂ loading were prepared via a sol–gel process and were shaped by a two‐roll milling machine. Trimethylchlorosilane and hexamethydisilazane were used as the silylation agents. Our results showed that the water absorption and dielectric loss of PTFE/SiO₂ hybrid had significantly improved with silylation agent. The silylation process replaced Si? OH with Si? CH₃ on the surface of the TEOS‐derived silica colloidal particle. The existence of trimethylsilyl [? Si(CH₃)₃] on the surface of the modified PTFE/SiO₂ hybrid was confirmed via infrared and solid‐state ²⁹Si magic‐angle spinning nuclear magnetic resonance spectra. Nitrogen‐sorption techniques were used to characterize the modified and unmodified PTFE/SiO₂ hybrids. The microstructure of SiO₂ in the matrix was also evaluated with scanning electron microscopy and transmission electron microscopy. Our results showed that the silylated sol–gel‐derived PTFE/SiO₂ hybrids had exhibited high porosity (53.7%) with nanosize pores (10–40 nm) and nanosize colloidal particles (20–50 nm). This manifests itself as have the ultralow dielectric properties (D_k = 1.9 and D_f = 0.0021), low coefficient of thermal expansion (66.5 ppm/°C), high tensile modulus (141 MPa), excellent thermal resistance (T_d = 612 °C), and an increased hydrophobia (θ = 114°); moreover, the hydrophobic property of the PTFE/SiO₂ hybrid was thermally stable up to 400 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1789–1807, 2004     

Morphology‐controlled Synthesis of SiO2 Hierarchical Structures Using Pollen Grains as Templates

Rape‐, sweet potato‐ and camellia‐pollen‐templated SiO₂ hierarchical structures with species‐specific surface morphologies were prepared through a facile surface sol‐gel and succedent calcination process. Various‐morphology SiO₂ replicas with complex structures, such as about 50‐µm‐length and 20‐µm‐width high‐fidelity ellipsoidal replicas with about 5‐µm uniform meshes, about 40‐µm spheres with 2‐µm taper‐like protuberances and 15‐µm spheres with troughs, were obtained from using rape‐, sweet potato‐ and camellia pollen grains as templates, respectively. The results of N₂ adsorption‐desorption isotherms indicate that both rape‐ and camellia‐pollen‐ templated SiO₂ replicas show type IV‐like isotherm with the characteristics of mesoporosity and corresponding Brunauer‐Emmett‐Teller (BET) surface areas are 10.5 and 5.2 m²·g^?1, respectively. The Barrett‐Joyner‐Halenda (BJH) pore size distribution of the rape‐pollen‐templated SiO₂ replicas presents smaller pores centered at 3.6 nm and bigger pores centered at 8.6 nm with a broad distribution whereas the camelliapollen‐templated SiO₂ replicas display narrow BJH pore size distribution centered at 20 nm. The biofabrication procedure using ubiquitous, inexpensive and environment‐friendly pollen grains as a biotemplate holds a promise as a simple route to construct controlled complex porous oxides via simple chemical methods.     

Preparation of Cr‐doped TiO2/SiO2 Photocatalysts and their Photocatalytic Properties

Cr‐doped TiO₂/SiO₂ nanostructured materials were prepared employing a layer‐by‐layer assemblym technique. TiO₂ colloids were synthesized by a sol‐gel method using TiCl₄ as a precursor. The experimental results showed that sphere‐type TiO₂ particles on SiO₂ exhibited uniform shape and a narrow size distribution. The amount of Ti (wt %) increased as a function of the number of the coating layers. The coatingv layers was composed of anatase titania nanocrystals at 550 °C. The onset of band‐gap transition for Crdoped TiO₂/SiO₂ showed a red shift compared with that for the undoped TiO₂/SiO₂. And the photocatalytic activity of Cr‐doped TiO₂/SiO₂ was higher than that of undoped sample.     

Surface Modification of Nano－SiO2 by Grafting PMMA／PBA

The surface of nano-SiO2 was modified by being encapsulated with hydroxy-propyl-methyl cellulose (HPMC), and then co-grafted with acrylates. The grafting conditions, such as pH of the medium, and initiator concentration have been studied. The modified nano-SiO2 particles were characterized by TEM, DSC and FT-IR spectra. TEM images show that the surface of the nano-particles has been successfully modified by a thick layer of film-like polymer in this way. The DSC results show that the decomposition temperature of modified nano-particles of SIO2 is 90 ℃ higher than that of grafted-on polymer. According to the FT-IR spectra, It is convinced that poly-methyl methacrylate ( PMMA ) and poly-acrylic butyl-ester ( PBA ) were co-grafted onto the surface of nano-SiO2.     

Synthesis of polyethylene‐octene elastomer/SiO2‐TiO2 nanocomposites via in situ polymerization: Properties and characterization of the hybrid

In this study, a silicic acid and tetra isopropyl ortho titanate ceramic precursor and a metallocene polyethylene‐octene elastomer (POE) or acrylic acid grafted metallocene polyethylene‐octene elastomer (POE‐g‐AA) were used in the preparation of hybrids (POE/SiO₂? TiO₂ and POE‐g‐AA/SiO₂? TiO₂) using an in situ sol‐gel process, with a view to identifying a hybrid with improved thermal and mechanical properties. Hybrids were characterized using Fourier transform infrared spectroscopy, ²⁹Si solid‐state nuclear magnetic resonance (NMR), X‐ray diffraction, differential scanning calorimetry, thermogravimetry analysis, dynamic mechanical thermal analysis, and Instron mechanical testing. Properties of the POE‐g‐AA/SiO₂? TiO₂ hybrid were superior to those of the POE/SiO₂? TiO₂ hybrid. This was because the carboxylic acid groups of acrylic acid acted as coordination sites for the silica‐titania phase to allow the formation of stronger chemical bonds. ²⁹Si solid‐state NMR showed that Si atoms coordinated around SiO₄ units were predominantly Q₃ and Q₄. The 10 wt % SiO₂? TiO₂ hybrids gave the maximum values of tensile strength and glass transition temperature in both POE/SiO₂? TiO₂ and POE‐g‐AA/SiO₂? TiO₂. It is proposed that above this wt %, excess SiO₂? TiO₂ particles caused separation between the organic and inorganic phases. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1690–1701, 2005     

Novel Flower‐Like Ag‐SiO2‐MgO‐Al2O3 Material: Preparation,Characterization and Catalytic Application in Methanol Dehydrogenation

Catalytic direct dehydrogenation of methanol to formaldehyde was carried out over Ag‐SiO₂‐MgO‐Al₂O₃ catalysts prepared by sol‐gel method. The optimal preparation mass fractions were determined as 8.3% MgO, 16.5% Al₂O₃ and 20% silver loading. Using this optimum catalyst, excellent activity and selectivity were obtained. The conversion of methanol and the selectivity to formaldehyde both reached 100%, which were much higher than other previously reported silver supported catalysts. Based on combined characterizations, such as X‐ray diffraction (XRD), scanning electronic microscopy (SEM), diffuse reflectance ultraviolet‐visible spectroscopy (UV‐Vis, DRS), nitrogen adsorption at low temperature, temperature programmed desorption of ammonia (NH₃‐TPD), desorption of CO₂ (CO₂‐TPD), etc., the correlation of the catalytic performance to the structural properties of the Ag‐SiO₂‐ MgO‐Al₂O₃ catalyst was discussed in detail. This perfect catalytic performance in the direct dehydrogenation of methanol to formaldehyde without any side‐products is attributed to its unique flower‐like structure with a surface area less than 1 m²/g, and the strong interactions between neutralized support and the nano‐sized Ag particles as active centers.     

Fabrication and characterization of SiO2/PVDF composite nanofiber‐coated PP nonwoven separators for lithium‐ion batteries

SiO₂/polyvinylidene fluoride (PVDF) composite nanofiber‐coated polypropylene (PP) nonwoven membranes were prepared by electrospinning of SiO₂/PVDF dispersions onto both sides of PP nonwovens. The goal of this study was to combine the good mechanical strength of PP nonwoven with the excellent electrochemical properties of SiO₂/PVDF composite nanofibers to obtain a new high‐performance separator. It was found that the addition of SiO₂ nanoparticles played an important role in improving the overall performance of these nanofiber‐coated nonwoven membranes. Among the membranes with various SiO₂ contents, 15% SiO₂/PVDF composite nanofiber‐coated PP nonwoven membranes provided the highest ionic conductivity of 2.6 × 10^?3 S cm^?1 after being immersed in a liquid electrolyte, 1 mol L^?1 lithium hexafluorophosphate in ethylene carbonate, dimethyl carbonate and diethyl carbonate. Compared with pure PVDF nanofiber‐coated PP nonwoven membranes, SiO₂/PVDF composite fiber‐coated PP nonwoven membranes had greater liquid electrolyte uptake, higher electrochemical oxidation limit, and lower interfacial resistance with lithium. SiO₂/PVDF composite fiber‐coated PP nonwoven membrane separators were assembled into lithium/lithium iron phosphate cells and demonstrated high cell capacities and good cycling performance at room temperature. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1719–1726     

Microporous SiO2 and SiO2/MOx (M=Ti,Zr, Al) for ceramic membrane applications: A microstructural study of the sol-stage and the consolidated state

Microporous SiO₂ and SiO₂/MO₂ (M=Ti, Zr, Al; 10 mol% MO_x) materials for gas separation membrane applications have been prepared from polymeric sols. Characterization of these sols with SAXS showed that the mean fractal dimension of the SiO₂ sols is 1.3–1.4 with a radius of gyration of approximately 2.5 nm. The dried and calcined films are microporous and the pore size distribution was bimodal with maxima at diameters of 0.5 nm and 0.75 nm. For the SiO₂/TiO₂, SiO₂/ZrO₂ and SiO₂/Al₂O₃ systems, much milder reaction conditions proved to be necessary to obtain sols with comparable fractal dimensions due to the high reactivity of the Ti/Zr/Al-alkoxides. Microporous supported membranes with molecular sieve-like gas transport properties can be prepared from a relatively wide range of sol structures: from polymers too small to characterize with SAXS to structures with fractal dimensions: 1<d _f<2.04.     

PET/SiO2 nanocomposites prepared by cryomilling

The mixed powders of poly(ethylene terephthalate) (PET) and SiO₂ has been subjected to cryomilling. The evolution of microstructure with time was characterized using scanning electron microscope, transmission electron microscope, field emission scanning electron microscope, and laser diffraction particle size analyzer. It was shown that, upon cryomilling for 10 h, SiO₂ nano particles were well deconglomerated into single particles (～30 nm) that get homogeneously dispersed in PET matrix. The resulted PET/SiO₂ primary particles were flake‐shaped with a size of 400 nm. These primary composite particles agglomerated to form secondary composite particles with an average size about 7.6 μm. A three‐stage model was purposed for the formation mechanism of the nanocomposite structures induced by cryomilling. Our evidences suggest that cryomilling is a capable and promising technique for the production of polymer/inorganic nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1161–1167, 2006     

Improved Photodegradation of Organic Contaminants Using Nano‐TiO2 and TiO2–SiO2 Deposited on Portland Cement Concrete Blocks

The photocatalytic activity of TiO₂ nanoparticles (nano‐TiO₂) and its hybrid with SiO₂ (nano‐TiO₂–SiO₂) for degradation of some organic dyes on cementitious materials was studied in this work. Nanohybrid photocatalysts were prepared using an inorganic sol–gel precursor and then characterized using XRD, SEM and UV–Vis. The grain sizes were estimated by Scherrer's equation to be around 10 nm. Then, a thin layer was applied to Portland cement concrete (PCC) blocks by dipping them into nano‐TiO₂ and nano‐TiO₂–SiO₂ solution. The efficiency of coated PCC blocks for the photocatalytic decomposition of two dyes, Malachite Green oxalate (MG) and Methylene Blue (MB), was examined under UV and visible irradiation and then monitored by the chemical oxygen demand tests. The results showed that more than 80% and 92% of MG and MB were decomposed under UV–Vis irradiation using blocks coated with nano‐TiO₂–SiO₂. TiO₂/PCC and TiO₂–SiO₂/PCC blocks showed a significant ability to oxidize dyes under visible and UV lights and TiO₂–SiO₂/PCC blocks require less time for dye degradation. Based on these results, coated blocks have increased photocatalytic activity which can make them commercially accessible photocatalysts.     

Building Block approach to SiO2–ZrO2 porous materials†

(2‐Hydroxyethyl)trimethylammonium silicate, Si₈O₂₀[N(CH₃)₃(C₂H₄OH)]₈·nH₂O, was allowed to react with zirconium tetrakis(2,4‐pentanedionate) in methanol, resulting in gel formation. The gels were heat‐treated at 650–1000 °C in air. The product at 650 °C showed a specific surface area of 500 m² g⁻¹, and the average pore diameter was ca 4.3 nm, indicating the formation of a thermally stable mesoporous body. Gels with the same composition were also prepared by sol–gel processing using tetraethoxysilane as a silica source. The specific surface area of the product yielded by heating the gels at 650 °C was 425 m² g⁻¹ and the average pore diameter was ca 2.8 nm, which were lower than those of the product from the gels prepared with (2‐hydroxyethyl)trimethylammonium silicate. These differences have been attributed to the difference in nanostructure of the gels, caused by the structure of the silica sources and their polymerization behaviour. Copyright © 1999 John Wiley & Sons, Ltd.     

An emulsifier‐free core–shell polyacrylate/diacetone acrylamide emulsion with nano‐SiO2 for room temperature curable waterborne coatings

An emulsifier‐free core–shell polyacrylate emulsion, containing nano‐SiO₂ nanoparticles in the core and diacetone acrylamide (DAAM) in the shell, has been successfully prepared by emulsifier‐free seeded emulsion polymerization. The effects of reaction temperature, dropping time, nano‐SiO₂ and initiator contents, and variation of the composition of core monomers on the amount of coagulum, particle size, and monomer conversion have been investigated. The particle morphology and the distribution of emulsion particles have been measured by transmission electron microscopy (TEM) and dynamic light scattering. The keto‐carbonyl groups on the surface of the polyacrylate emulsion nanoparticles reacted with adipic dihydrazide (ADH) to form a film with a cross‐linked network structure at room temperature. Therefore, the emulsifier‐free core–shell emulsion could be used as a two‐component room temperature curable waterborne coating. It was also found that the properties of the coating were clearly superior after using the cross‐linker. Copyright © 2009 John Wiley & Sons, Ltd.     

Hexamethyldisiloxane‐modified ZnO‐SiO2‐coated superhydrophobic textiles for antibacterial application

A superhydrophobic cotton textile with high antibacterial properties has been fabricated. The cotton textile was coated through the in situ growth of ZnO‐SiO₂ nanoparticles in presence of chitosan as the template agent via a hydrothermal process at 95 °C. This process was followed by the coating of additional layers of hexadecyltrimethoxysilane (HDTMS). The obtained cotton textile showed antibacterial property against Staphylococcus epidermis and Escherichia coli with inhibition zones up to 18.26 and 8.48 mm, respectively. Scanning electron microscopy (SEM) revealed that the coating had a rough surface, which was attributed to the distribution of ZnO‐SiO₂ nanorods of hexagonal shape. This rough surface creates a superhydrophobic layer that repels the bacteria, as proven by the large water contact angle of approximately 150°. Nevertheless, the HDTMS layers prolong the durability of hydrophobicity for up to 3 h.     

Size‐Tunable Highly Luminescent SiO2 Particles Impregnated with Number‐Adjusted CdTe Nanocrystals

Highly luminescent SiO₂ particles impregnated with CdTe nanocrystals (NCs) are prepared by a sol–gel procedure. Partial ligand exchange from thioglycolic acid to 3‐mercaptopropyltrimethoxysilane (MPS) on the NCs enables retention of the initial photoluminescence (PL) efficiency of the NCs in water, while the simultaneous addition of a poor solvent (ethanol) results in regulated assembly of the NCs through condensation of hydrolyzed MPS. The SiO₂ particles thus prepared have, for example, a diameter of 16 nm and contain three NCs each. The PL efficiency of these particles is 40 %, while the initial efficiency is 46 % in a colloidal solution. The redshift and narrowed spectral width in PL observed after impregnation indicate that the concentration of NCs in these nearly reaches the ultimate value (on the order of 10²¹ particles per liter). The porosity of these particles is investigated by means of N₂ adsorption–desorption isotherms. Due to the SiO₂ shell, these particles have higher stability in phosphate‐buffered saline buffer solution than the initial NCs. Their potential use for labeling in bio‐applications is investigated by conjugating biotinylated immunoglobulin G to them by using streptavidin maleimide as linker. Successful conjugation is confirmed by electrophoresis in agarose gel. This preparation method is an important step towards fabricating intensely emitting biocompatible SiO₂ particles impregnated with semiconductor NCs.     

A comparative studyof heat‐treated Ag:SiO2 nanocomposites synthesized by cosputtering and sol‐gel methods

In this work, we compared formation and properties of heat‐treated Ag nanoparticles in silica matrix synthesized by RF‐reactive magnetron cosputtering and sol–gel methods separately. The sol–gel and sputtered films were annealed at different temperatures in air and in a reduced environment, respectively. The optical UV‐visible spectrophotometry have shown that the absorption peak appears at 456 and 400 nm wavelength indicating formation of silver nanoparticles in SiO₂ matrix for both the sol–gel and sputtering methods at 100 and 800 °C, respectively. XPS measurements showed that the metallic Ag⁰ nanoparticles can be obtained from both the techniques at these temperatures. According to XPS and AFM analysis, by increasing annealing temperature, the concentration of the Ag nanoparticles on the surface decreased and the nanoparticles diffused into the substrate for the sol–gel films, while for the films deposited by cosputtering method, the Ag surface concentration increased by increasing the temperature. Based on AFM observations, the size of nanoparticles on the surface were obtained at about 25 and 55 nm for sputtered and sol–gel films, respectively, supporting our optical data analysis. In comparison, the sputtering technique can produce Ag metallic nanoparticles with a narrower particle size distribution relative to the sol–gel method. Copyright © 2008 John Wiley & Sons, Ltd.     

Novel proton-conductive nanochannel membranes with modified SiO2 nanospheres for direct methanol fuel cells

A novel approach is proposed to prepare a proton-conductive nanochannel membrane based on polyvinylidene difluoride (PVDF) porous membrane with modified SiO₂ nanospheres. The hydrophilic PVDF porous membrane with a 450-nm inner pore size was chosen as the supporting structure. Pristine SiO₂ with a uniform particle size of 95–110 nm was synthesized and functionalized with –NH₂ and –COOH, respectively. Through-plane channels of porous membrane and arranged functional nanoparticles in pores could contribute to constituting efficient proton transfer channels. The characteristics such as morphology, thermal stability, water uptake, dimensional swelling, proton conductivity and methanol permeability as proton exchange membranes, of the SiO₂ nanospheres, and the composite membrane were investigated. The formation of ionic channels in membrane enhanced the water uptakes and proton conduction abilities of the composite membranes. PVDF/Nafion/SiO₂–NH₂ exhibited superior proton conductivities (0.21 S cm^?1) over other samples due to several proton sites and the acid–base pairs formed between –NH₂ and –SO₃H. Furthermore, all the composite membranes exhibited improved methanol resistance compared with Nafion. Therefore, such a design based on porous membrane provided feasibility for high-performance proton exchange membrane in fuel cell applications.     

Synthesis and properties of silica/polystyrene/polyaniline conductive composite particles

In this study, silica/polystyrene/polyaniline (SiO₂/PS/PANI) conductive composite particles were synthesized by four sequential reactions. The nanosized SiO₂ particles were synthesized from tetraethoxysilane (TEOS) by a sol–gel process with water as the solvent medium, followed by a surface modification with triethoxyvinylsilane; then the surface modified SiO₂ particles were used as seeds to synthesize SiO₂/PS composite particles with soapless seeded emulsion polymerization. Finally, the SiO₂/PS particles were used as seeds to synthesize the SiO₂/PS/PANI conductive composite particles. The sol–gel process of SiO₂, the effect of surface modification, and several other factors that influenced polymerization of styrene in the soapless seeded emulsion polymerization will be discussed. Either potassium persulfate (KPS) or 2,2′‐azobis(isobutyramidine) dihydrochloride (AIBA) was used as the initiator to synthesize the uniform SiO₂/PS particles successfully, and the cross‐section morphology of the SiO₂/PS particles was found to be of a core–shell structure, with SiO₂ as the core, and PS as the shell. The SiO₂/PS particles were well dispersed in many organic solvents. In the following step to synthesize SiO₂/PS/PANI conductive composite particles, sodium dodecyl sulfate (SDS) played an important role, specifically, to absorb aniline onto the surfaces of the SiO₂/PS particles to carry out the polymerization of aniline over the entire surface of the particles. The conductivity of the SiO₂/PS/PANI composite particles approached that of semiconductive materials. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 342–354, 2005