Preparation and characterization of epoxy/SiO2 nanocomposites by cationic photopolymerization and sol–gel process

Epoxy/SiO₂ nanocomposite materials were prepared by cationic photopolymerization and sol–gel process using a novel epoxy oligomer (EP‐Si(OC₂H₅)₃) prepared by 3‐isocyanatopropyltriethoxysilane (IPTS)‐grafted bisphenol A epoxy resin and tetraethyl orthosilicate as inorganic precursor. The chemical structures of EP‐Si(OC₂H₅)₃ were characterized by Fourier transformed infrared spectroscopy. Transmission electron microscopy showed that the in situ generated nano‐SiO₂ dispersed uniformly in the EP matrix, and its average diameter is around 40 nm. The relationship between nanocomposite materials' thermal/mechanical properties and nano‐SiO₂ introduced were studied by thermogravimetric analysis, dynamic mechanical analysis, and impact strength test. The results showed that the nanocomposite materials' thermal and mechanical properties improved a lot with increase of the SiO₂ content. Copyright © 2013 John Wiley & Sons, Ltd.     

Preparation and properties of silylated PTFE/SiO2 organic–inorganic hybrids via sol–gel process

A study on poly(tetrafluoroethylene) (PTFE) reinforced with tetraethoxysilanes (TEOS) derived SiO₂ is described. It included the manufacturing process of SiO₂‐reinforced PTFE and the effects of silylation agent on the properties of the hybrid material, such as porosity, hydrophobic, thermal resistance, dielectric and mechanical properties, and microstructure. PTFE/SiO₂ hybrids of 50 wt % SiO₂ loading were prepared via a sol–gel process and were shaped by a two‐roll milling machine. Trimethylchlorosilane and hexamethydisilazane were used as the silylation agents. Our results showed that the water absorption and dielectric loss of PTFE/SiO₂ hybrid had significantly improved with silylation agent. The silylation process replaced Si? OH with Si? CH₃ on the surface of the TEOS‐derived silica colloidal particle. The existence of trimethylsilyl [? Si(CH₃)₃] on the surface of the modified PTFE/SiO₂ hybrid was confirmed via infrared and solid‐state ²⁹Si magic‐angle spinning nuclear magnetic resonance spectra. Nitrogen‐sorption techniques were used to characterize the modified and unmodified PTFE/SiO₂ hybrids. The microstructure of SiO₂ in the matrix was also evaluated with scanning electron microscopy and transmission electron microscopy. Our results showed that the silylated sol–gel‐derived PTFE/SiO₂ hybrids had exhibited high porosity (53.7%) with nanosize pores (10–40 nm) and nanosize colloidal particles (20–50 nm). This manifests itself as have the ultralow dielectric properties (D_k = 1.9 and D_f = 0.0021), low coefficient of thermal expansion (66.5 ppm/°C), high tensile modulus (141 MPa), excellent thermal resistance (T_d = 612 °C), and an increased hydrophobia (θ = 114°); moreover, the hydrophobic property of the PTFE/SiO₂ hybrid was thermally stable up to 400 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1789–1807, 2004     

Influence of reaction parameters on the structure of in situ rubber/silica compounds synthesized via sol–gel reaction

In situ silica was synthesized in three non‐vulcanized rubber matrices, namely natural rubber, styrene‐butadiene rubber, and EPDM (ethylene‐propylene diene ter‐polymer), using the sol–gel method with tetra‐ethoxysilane (TEOS) as silica precursor and hexylamine as catalyst. The effect of the reaction parameters such as the amount of TEOS, the reaction time (15–120 min), and the type of rubber was explored. Transmission electron microscopy was used to study the gradient in silica content and particle size over the sample thickness. The diffusion gradient of TEOS and catalyst solution in the rubber matrix responsible for the gradient was studied with Fick's law. An excellent dispersion of silica was obtained for all rubbers, even for the very non‐polar EPDM, without the use of any additives to improve the dispersion. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 967–978     

Organic–inorganic hybrid membranes prepared from the sol–gel process of poly(butyleneadipate‐co‐terephthalate) and TiO2

Organic–inorganic hybrids based on poly(butyleneadipate‐co‐terephthalate)/titanium dioxide (PBAT/TiO₂) hybrid membranes were prepared via a sol–gel process. The PBAT/TiO₂ hybrid membranes were prepared for various PBAT/TiO₂ ratios. The resulting hybrids were characterized with a morphological structure, hydrophilicity, biodegradability, and thermal properties. The results showed that macrovoids underwent a transition into a sponge‐like membrane structure with the addition of TiO₂. After sol–gel transition, a strong interaction between the inorganic network and polymeric chains led to an increase in glass transition temperature (T_g), thermal degrading temperature, and hydrophilicity, and hence a higher biodegradability. According to X‐ray diffraction measurements of the crystal structure of the hybrid, the presence of TiO₂ did not change the crystal structure of PBAT. TiO₂ networks are uniformly dispersed into the PBAT matrix and no aggregation of TiO₂ networks in the hybrid membranes was observed through the small angle X‐ray scattering measurements. Thus, the sol–gel process of PBAT and TiO₂ can be used to prepare a hybrid with higher application temperature and faster biodegradation rate. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation of poly(methyl acrylate‐co‐itaconic anhydride)/SiO2 hybrid materials via the sol–gel process—The effect of the coupling agent,inorganic content,and nature of the catalyst

Transparent poly(methyl acrylate‐co‐itaconic anhydride)/SiO₂ hybrid materials were prepared from methyl acrylate‐itaconic anhydride copolymer and tetraethoxysilane (TEOS) with the coupling agent (3‐aminopropyl)triethoxysilane (APTES) via a sol–gel process. The covalent bonds between the organic and inorganic phases were introduced by the in situ aminolysis of the itaconic anhydride units with APTES forming a copolymer bearing a triethoxysilyl group. These groups subsequently were hydrolyzed with TEOS and allowed to form a network. These reactions were monitored by Fourier transform infrared analysis. The amount of APTES had a dramatic influence on the gel time and sol fraction. The effect of APTES, the inorganic content, and the nature of the catalyst on the thermal properties and morphology of the hybrid materials were studied by differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, and atomic force microscopy. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 321–328, 2000     

Synthesis and characterization of some bis(cyclopentadienyl)titanium(IV) complexes with internally functionalized oximes(LH): sol–gel transformations of Cp2TiCl2, Cp2TiClL and Cp2TiL2 to nano‐sized anatase titania

Some bis(cyclopentadienyl)titanium(IV) complexes of the type [Cp₂TiCl_2?n{L}_n] {where, n = 1 or 2; L = ONC(R)Ar; R = H or CH₃ and Ar = C₅H₄N‐2, C₄H₃O‐2 or C₄H₃S‐2} have been synthesized by the metathetical reactions of Cp₂TiCl₂ with the sodium salt of internally functionalized oximes in 1:1 and 1:2 stoichiometry in anhydrous THF. All these red to brown colored solid derivatives have been characterized by elemental analyses, FT‐IR and NMR (¹H and ¹³C{¹H}) spectral studies. The FAB mass spectra of some representative derivatives indicate their monomeric nature. Oximato ligands in all the complexes appear to bind the titanium via N and O in a dihapto ( ‐N, O) manner in the solid state. Thermogravimetric curves of [Cp₂TiCl{ONC(CH₃)C₅H₄N‐2}] and [Cp₂Ti{ONC(CH₃)C₅H₄N‐2}₂] suggest the formation of hybrid materials CpTiO(Cl) and Cp₂TiO, respectively, as the final products at 900 °C under nitrogen atmosphere. Sol–gel transformations of Cp₂TiCl₂, [Cp₂TiCl{ONC(CH₃)C₅H₄N‐2}] and [Cp₂Ti{ONC(CH₃)C₅H₄N‐2}₂] yielded titania a–c, respectively, at low sintering temperature (600 °C). The powder XRD patterns, IR as well as Raman spectra of all these oxides indicate the formation of nano‐sized anatase phase. The SEM images of titania a–c indicate agglomers like surface morphologies. The absorption spectra of a–c exhibit an energy band gap in the range of 3.47–3.71 eV. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis of polyethylene‐octene elastomer/SiO2‐TiO2 nanocomposites via in situ polymerization: Properties and characterization of the hybrid

In this study, a silicic acid and tetra isopropyl ortho titanate ceramic precursor and a metallocene polyethylene‐octene elastomer (POE) or acrylic acid grafted metallocene polyethylene‐octene elastomer (POE‐g‐AA) were used in the preparation of hybrids (POE/SiO₂? TiO₂ and POE‐g‐AA/SiO₂? TiO₂) using an in situ sol‐gel process, with a view to identifying a hybrid with improved thermal and mechanical properties. Hybrids were characterized using Fourier transform infrared spectroscopy, ²⁹Si solid‐state nuclear magnetic resonance (NMR), X‐ray diffraction, differential scanning calorimetry, thermogravimetry analysis, dynamic mechanical thermal analysis, and Instron mechanical testing. Properties of the POE‐g‐AA/SiO₂? TiO₂ hybrid were superior to those of the POE/SiO₂? TiO₂ hybrid. This was because the carboxylic acid groups of acrylic acid acted as coordination sites for the silica‐titania phase to allow the formation of stronger chemical bonds. ²⁹Si solid‐state NMR showed that Si atoms coordinated around SiO₄ units were predominantly Q₃ and Q₄. The 10 wt % SiO₂? TiO₂ hybrids gave the maximum values of tensile strength and glass transition temperature in both POE/SiO₂? TiO₂ and POE‐g‐AA/SiO₂? TiO₂. It is proposed that above this wt %, excess SiO₂? TiO₂ particles caused separation between the organic and inorganic phases. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1690–1701, 2005     

Preparation,characterization, and properties of novolac‐type phenolic/SiO2 hybrid organic–inorganic nanocomposite materials by sol–gel method

This article describes the preparation of novolac‐type phenolic resin/silica hybrid organic–inorganic nanocomposite, with a sol–gel process. The coupling agent was used to improve the interface between the organic and inorganic phases. The effect of the structure of the nanocomposite on its physical and chemical properties is discussed. The coupling agent reacts with the resin to form covalent bonds. The structure of the modified hybrid nanocomposites was identified with a Fourier transform infrared spectroscope. The silica network was characterized by nuclear magnetic resonance imaging (²⁹Si NMR). Results revealed that Q₄ (tetrasubstituted) and T₃ (trisubstituted) are the dominant microstructures. The size of the silica in the phenolic resin was characterized with a scanning electron microscope. The size of the particles of inorganic silica in the modified system was less than 100 nm. The nanocomposite exhibited good transparency. Moreover, the thermal and mechanical properties exhibited significant improvement. The modified hybrid composite exhibited favorable thermal properties. The temperature at which a weight loss of 5% occurred increased from 281 to 350 °C. The flexural strength increased by 6–30%. The limiting oxygen index of the nanocomposite reached 37, and the Underwriters Laboratory test was 94V‐0. Consequently, these materials possess excellent flame‐retardant properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 905–913, 2003     

Viscosity,particle size distribution,and structural investigation of tetramethyloxysilane/2‐hydroxyethyl methacrylate sols during the sol–gel process with acid and base catalysts

The tetramethoxysilane (TMOS)/2‐hydroxylethyl methacrylate (HEMA) hybrid gels were synthesized with acid and base catalysts, via the in situ polymerization of HEMA, with and without the cosolvent methanol. With methanol in the TMOS/HEMA sol, the enhanced esterification and depolymerization reactions of the silanols resulted in a slower growth of silica particles. The silica particles that were synthesized with an acid catalyst were less than 40 nm. The thermal resistance of the poly(2‐hydroxyethyl methacrylate) (PHEMA) chains was enhanced by the addition of colloidal silica. The Fourier transform infrared characterizations and the exothermal peaks on the differential scanning calorimetry traces of these hybrid gels indicated chemical hybridization occurring as a result of condensation of the colloid silica and PHEMA at higher temperatures. Hence, the residual weight content of the hybrid gel after its synthesis with the base catalyst was even higher than the content of TMOS in the hybrid sol. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3476–3486, 2004     

tert‐Butoxysilanols as model compounds for labile key intermediates of the sol–gel process: crystal and molecular structures of (t‐BuO)3SiOH and HO[(t‐BuO)2SiO]2H

The tert‐butoxychlorosilanes (t‐BuO)₃SiCl ( 1 ), (t‐BuO)₂SiCl₂ ( 2 ), and [(t‐BuO)₂SiCl]₂O ( 3 ) were prepared by the reaction of SiCl₄ or (Cl₃Si)₂O with t‐BuOK. Subsequent hydrolysis afforded the tert‐butoxysilanols (t‐BuO)₃SiOH ( 4 ), (t‐BuO)₂Si(OH)₂ ( 5 ), HO[(t‐BuO)₂SiO]₂H ( 6 ) in high yields. The controlled condensation of 2 and 5 provided HO[(t‐BuO)₂SiO]₃H ( 7 ) in reasonable yields. The tendency of 4 – 7 to undergo self‐condensation is small, thus enabling their characterization in solution and in the solid state by ²⁹Si NMR spectroscopy, IR spectroscopy and electrospray mass spectrometry, and in the case of 4 and 6 also by X‐ray diffraction. The key feature of the crystal structures is the incorporation of tert‐butoxy groups into the hydrogen bonding. The results obtained are discussed in relation to the sol–gel process. Copyright © 2002 John Wiley & Sons, Ltd.     

Ethylene and 1‐hexene copolymerization with CO‐prereduced phillips CrOx/SiO2 catalyst in the presence of Al–alkyl cocatalyst

Phillips catalyst has been contributing to about 40% of world high‐density polyethylene production because of its ability to give products with unique microstructures like broad molecular weight distribution as well as short and long chain branches. Even after 50 years' effort, some crucial problems concerning the nature of active sites, polymerization, and branching mechanisms are still kept mysterious. In this work, ethylene and 1‐hexene copolymerization with Phillips catalyst prereduced by CO was carried out in the presence of triethyl aluminum (TEA) cocatalyst. The microstructures of polymers were investigated by ¹³C NMR and gel permeation chromatography (GPC) methods. A hybrid‐type kinetics was found for both homo‐ and copolymerization kinetics, which indicated that there existed two types of active sites namely site A and site B. Site A with instant activation, high activity, and fast decay was transformed from a metathesis site, namely Cr(II) site, coordinated with CO or CO₂ through desorption of CO or CO₂ by TEA, which contributed to the formation of short chain branches, especially methyl branches. Site B with slow activation, low activity, and slow decay was generated from reduction of residual chromate (VI) by TEA. Both 1‐hexene and TEA can decrease the molecular weight of polyethylene as well as enhance short chain branching. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4632–4641, 2005