Effect of aqueous and organic solutions on the performance of polyamide thin‐film‐composite nanofiltration membranes

Polyamide/polyacrylonitrile thin‐film‐composite (TFC) nanofiltration (NF) membranes for the separation of oleic acid dissolved in organic solvents (methanol and acetone) were interfacially prepared by the reaction of trimesoyl chloride in an organic phase with an aqueous phase containing piperazine and m‐phenylene diamine. The interfacial reaction was confirmed by an investigation of the attenuated total reflection infrared spectrum. The surface morphology of the polyamide TFC membranes was examined with scanning electron microscopy. The hydrophilic properties of the membrane surfaces were conjectured on the basis of the ζ potential and contact angle. The effects of the monomer concentrations of the monomer blends (aliphatic and aromatic diamines) and drying times on various aspects of membrane performance, such as the solvents (water, alcohols, ketones, and hexane), permeation rates, and organic solute [poly(ethylene glycol) 200 and oleic acid] rejection rates, were investigated. All the membranes showed good solvent resistance. The polar solvent flux for water and methanol was higher than that for a nonpolar solvent (hexane). The membranes gave good rejection rates of oleic acid dissolved in methanol and acetone. The NF membranes were compared with various commercial membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2151–2163, 2002     

Calcium Ion Coordinated Polyamide Nanofiltration Membrane for Ultrahigh Perm-selectivity Desalination

Improving the permeate flux but retaining the rejection of thin-film composite(TFC) polyamide nanofiltration(NF) membrane is a high requirement for desalination. In this work, a calcium ion(Ca²⁺) coordinated polyamide(PA) NF membrane was prepared by directly adding CaCl₂ to the piperazine(PIP) aqueous solution during the interfacial polymerization process. Due to the coordination interaction between Ca²⁺ and the amide bond in PA active layer, the number of hydrogen bonds in the PA active layer was reduced, causing in turn the decrease of physical cross-linking degree. As a consequence, the pore of the PA active layer was enlarged, prominently enhancing the water permeance of NF membrane. With the increase of CaCl₂ concentration, the pure water flux of TFC NF increased significantly while the rejection of Na₂SO₄ decreased sightly. Compared with TFC NF membrane prepared without CaCl₂, the permeate flux of the Ca²⁺ coordinated polyamide NF membrane prepared under optimal conditions was increased by 3-4 folds with Na₂SO₄ rejection of 95.26%. Meanwhile, such a Ca²⁺ coordinated PA NF membrane showed a better SO₄^2-/Cl^- selectivity.     

High flux nanofiltration membranes based on interfacially polymerized polyamide barrier layer on polyacrylonitrile nanofibrous scaffolds

Electrospun polyacrylonitrile (PAN) nanofibrous scaffold was used as a mid-layer support in a new kind of high flux thin film nanofibrous composite (TFNC) membranes for nanofiltration (NF) applications. The top barrier layer was produced by interfacial polymerization of polyamides containing different ratios of piperazine and bipiperidine. The filtration performance (i.e., permeate flux and rejection) of TFNC membranes based on electrospun PAN nanofibrous scaffold was compared with those of conventional thin film composite (TFC) membranes consisting of (1) a commercial PAN ultrafiltration (UF) support with the same barrier layer coating and (2) two kinds of commercial NF membranes (i.e., NF90 and NF270 from Dow Filmtec). The nanofiltration test was carried out by using a divalent salt solution (MgSO₄, 2000 ppm) and a cross-flow filtration cell. The results indicated that TFNC membranes exhibited over 2.4 times more permeate flux than TFC membranes with the same chemical compositions, while maintaining the same rejection rate (ca. 98%). In addition, the permeate flux of hand-cast TFNC membranes was about 38% higher than commercial NF270 membrane with the similar rejection rate.     

Preparation of sulfonated poly(phthalazinone ether sulfone ketone) composite nanofiltration membrane

Thin film composite (TFC) membranes were prepared from sulfonated poly(phthalazinone ether sulfone ketone) (SPPESK) as a top layer coated onto poly(phthalazinone ether sulfone ketone) (PPESK) ultrafiltration (UF) support membranes. The effects of different preparation conditions such as the SPPESK concentration, organic additives, solvent, degree of substitution (DS) of SPPEK and curing treatment temperature and time on the membrane performance were studied. The SPPESK concentration in the coating solution was the dominant factor for the rejection and permeation flux. The TFC membranes prepared from glycerol as an organic additive show better performance then those prepared from other additives. The rejection increased and the flux decreased with increasing curing treatment temperatures. The salt rejections of the TFC nanofiltration (NF) membranes increased in the order MgCl₂ < MgSO₄ < NaCl < Na₂SO₄. TFC membranes showed high water flux at low pressure. SPPESK composite membranes rejections for a 1000 mg L⁻¹ Na₂SO₄ feed solution was 82%, and solution flux was 68 L m⁻² h⁻¹ at 0.25 MPa pressure.     

Polyamide thin film composite membrane prepared from m-phenylenediamine and m-phenylenediamine-5-sulfonic acid

Thin film composite (TFC) membranes based polyamide were prepared with m-phenylenediamine (MPD), m-phenylenediamine-5-sulfonic acid (SMPD) and trimesoyl chloride (TMC) through interfacial polymerization technique on the polysulphone supporting film. The membranes were characterized using permeation experiments with salt water, attenuated total reflectance infrared (ATR-IR) and X-ray photoelectronic spectroscopy (XPS) as well as scanning electronic microscopy (SEM). This study has shown that the active layer of TFC membrane is aromatic polyamide, including sulfuric acid function group (-SO₃H) according to the result of ATR-IR and XPS. The NaCl rejection of RO membranes decreased and the flux increased when W_SMPD/W_MPD increased from 0 to 1, and the linear part with pendant -COOH in membrane barrier layer increased with the increase of SMPD content, but the surface of membrane becoming smoother and smoother with the increase of SMPD content. So the membranes performance mainly was determined by chemical structure in their barrier layer.     

Nanofiltration-like forward osmosis membranes on in-situ mussel-modified polyvinylidene fluoride porous substrate for efficient salt/dye separation

Here, polyvinylidene fluoride (PVDF) membranes were fabricated via non-solvent induced phase separation (NIPS) using dopamine (DA) and polyethyleneimine (PEI) as the hydrophilic additives, which has a loose surface and somewhat improved hydrophilicity. Then nanofiltration (NF)-like thin-film composite forward osmosis (TFC FO) membrane with a loose polyamide (PA) active layer on the blend membrane was synthesized via the interfacial polymerization. The as-prepared NF-like TFC FO membrane exhibited a high water flux (J_w) of 29.98 L m⁻² h⁻¹ and a much low specific salt flux (J_s/J_w) of 0.018 g/L, when 0.6 M NaCl was used as draw solution (DS). It had a superior rejection of malachite green (99.6% ± 0.1%) and a low rejection of NaCl (27.4% ± 4.2%), when filtrated malachite green/NaCl mixture solution in active layer-facing draw solution (AL-FS) mode. The results provide new insights on the design and preparation of FO membranes of selective separation for dyes from salty water.     

Influence of membrane surface properties on initial rate of colloidal fouling of reverse osmosis and nanofiltration membranes

Recent studies have shown that membrane surface morphology and structure influence permeability, rejection, and colloidal fouling behavior of reverse osmosis (RO) and nanofiltration (NF) membranes. This investigation attempts to identify the most influential membrane properties governing colloidal fouling rate of RO/NF membranes. Four aromatic polyamide thin-film composite membranes were characterized for physical surface morphology, surface chemical properties, surface zeta potential, and specific surface chemical structure. Membrane fouling data obtained in a laboratory-scale crossflow filtration unit were correlated to the measured membrane surface properties. Results show that colloidal fouling of RO and NF membranes is nearly perfectly correlated with membrane surface roughness, regardless of physical and chemical operating conditions. It is further demonstrated that atomic force microscope (AFM) images of fouled membranes yield valuable insights into the mechanisms governing colloidal fouling. At the initial stages of fouling, AFM images clearly show that more particles are deposited on rough membranes than on smooth membranes. Particles preferentially accumulate in the “valleys” of rough membranes, resulting in “valley clogging” which causes more severe flux decline than in smooth membranes.     

Preparation of thin-film-composite polyamide membranes for desalination using novel hydrophilic surface modifying macromolecules

A new concept for the preparation of thin-film-composite (TFC) reverse osmosis (RO) membrane by interfacial polymerization on porous polysulfone (PS) support using novel additives is reported. Hydrophilic surface modifying macromolecules (LSMM) were synthesized both ex situ by conventional method (cLSMM), and in situ within the organic solvent of the TFC system (iLSMM). The effects of these LSMMs on the fouling of the TFC RO membranes used in the desalination processes were studied. FTIR results indicated that both cLSMM and iLSMM were present in the active layer of the TFC membranes. SEM micrographs depicted that heterogeneity of the surface increases for TFC membranes compared to the control PS membrane, and that higher concentrations of LSMM provided smoother surface. AFM characteristic data presented that the surface roughness of the skin surface increases for TFC membranes compared to the control. The RO performance results showed that the addition of the cLSMM significantly decreased the salt rejection of the membrane and slightly reduced the flux, while in the case of the iLSMM, salt rejection was improved but the flux declined at different rates for different iLSMM concentrations. The membrane prepared by the iLSMM exhibited less flux decay over an extended operational period.     

Synthesis and characterization of asymmetric polyethersulfone membranes: effects of concentration and polarity of nonsolvent additives on morphology and performance of the membranes

In this study, effects of methanol, ethanol and 1‐propanol as variable nonsolvent additives (NSAs) on the morphology and performance of flat sheet asymmetric polyethersulfone (PES) membranes were investigated. The membranes were prepared from PES/Polyvinylpyrrolidone (PVP)/N‐methyl‐2‐pyrrolidone (NMP) system via phase inversion. The obtained results indicate that with the addition of NSAs to the casting solution, the membrane morphology changes slowly from macrovoids to an asymmetric structure with finger‐like pores. By increasing the NSAs concentrations in the casting solution and decreasing their polarities, the membrane structure changes from finger‐like pores to sponge. The AFM and SEM images reveal that addition of NSA to the casting solution decreases the pore size of the prepared membranes and reduces the pure water flux and BSA solution flux, while increasing the protein rejection. Surface analysis of the membranes showed that mean pore size and surface porosity of the prepared membranes with NSAs in the casting solution are smaller compared with those of the membrane prepared with no NSA. Pure water flux and BSA solution flux through the membranes decrease and BSA rejection increases with increase in the concentration of NSAs and decrease in their polarity. Finally, it can be concluded that the T_g values of the PES membranes increase by addition of NSAs to the casting solution. Copyright © 2009 John Wiley & Sons, Ltd.     

Novel thin film nanocomposite membranes incorporated with polyoxovanadate nanocluster for high water flux and antibacterial properties

Using interfacial polymerization (IP) of m-phenylenediamine aqueous solution containing polyoxovanadate nanoclusters (POV) and trimesoyl chloride (TMC) in organic solution, we fabricated a novel polyamide (PA)- polyoxovanadate nanocluster (POV) nanocomposite membranes (PA-POV TFN). The chemical structures and morphologies of the synthesized membranes were characterized by Fourier transform infrared (FTIR) spectroscopy, atomic force microscope (AFM), scanning electron microscopy (SEM) and water contact angle measurements. Experimental results showed that the performances of PA-POV TFN membranes are remarkably dependent on POV incorporation in the membranes, which could be controlled by using different amounts of POV particles. Moreover, the PA-POV TFN membranes illustrated outstanding antibacterial properties against Gram-negative E. coli. On the other hand, the incorporation of various amounts of POV in the membranes improved the membrane separation performances (water flux and salt rejection) as well as the antibacterial activity in FO process as compared to the original thin-film composite (TFC) polyamide membrane.     

Preparation,structure characteristics and separation properties of thin-film composite polyamide-urethane seawater reverse osmosis membrane

A novel thin-film composite (TFC) seawater reverse osmosis membrane was developed by the interfacial polymerization of 5-chloroformyloxyisophthaloyl chloride (CFIC) and metaphenylenediamine (MPD) on the polysulphone supporting membrane. The performance of the TFC membrane was optimized by studying the preparation parameters, which included the reaction time, pH of the aqueous-MPD solution, monomer CFIC concentration, additive isopropyl alcohol content in aqueous solution, curing temperature and time. The reverse osmosis performance of the resulting membrane was evaluated through permeation experiment with synthetic seawater, and the structure of the novel membrane was characterized by using SEM, AFM and XPS. Furthermore, the separation properties of the TFC membrane were tested by examining the reverse osmosis performances of various conditions, the boron rejection performance and the long-term stability. The results show that the desired TFC seawater reverse osmosis membrane has a typical salt rejection of 99.4% and a flux of about 35 L/m² h for a feed aqueous solution containing 3.5 wt.% NaCl at 5.5 MPa, and an attractive boron rejection of more than 92% at natural pH of 7–8; that the novel seawater reverse osmosis membrane appears to comprise a thicker, smoother and less cross-linking film structure. Additionally, the TFC membrane exhibits good long-term stability.     

Performance enhancement of thin‐film composite membranes in water desalination process by wood sawdust

In this study, polysulfone/wood sawdust (PSf/WSD) mixed matrix membrane (MMM) was prepared as a novel substrate layer of thin‐film composite (TFC) membrane in water desalination. The main aim was to evaluate how different amounts of WSD (0‐5 wt%) and PSf concentrations (12‐16 wt%) in the porous substrate affect the properties of the final TFC membranes in the separation of organic and inorganic compounds. Morphological and wettability studies demonstrated that the addition of small amount of WSD (less than or equal to 1 wt%) in the casting solution resulted in more porous but similar hydrophobic substrates, while high loading (greater than or equal to 2 wt%) of WSD not only changed the substrate wettability and morphology but also increased and decreased the swelling and mechanical properties of substrate layer. Therefore, PA layer formed thereon displayed extensively varying film morphology, interfacial properties, and separation performance. Based on approximately stable permeate flux (ASPF) and apparent salt rejection efficiency (ASRE), the best TFC membrane was prepared over the substrate with 12 to 14 wt% of PSf and around 0.5 to 1 wt% of WSD. Although notable improvements in permeate flux were obtained by adding a small amount of sawdust, the results clearly indicate that the salt rejection mechanism of TFC membrane was different from the glycerin rejection mechanism. Furthermore, durability results of TFC membranes showed that in continuous operation for 30 days, TFC‐14/0.5 and TFC‐14/01 have the maximum plateau levels of stable permeate flux and salt rejection among the all TFC membranes.     

The effect of heat treatment of PES and PVDF ultrafiltration membranes on morphology and performance for milk filtration

The flat sheet polyethersulfone (PES) and poly(vinylidene fluoride) (PVDF) membranes were prepared by immersion precipitation technique. The influence of hot air and water treatment on morphology and performance of membranes were investigated. The membranes were characterized by AFM, SEM, cross-flow filtration of milk and fouling analysis. The PES membrane turns to a denser structure with thick skin layer by air treatment at various temperatures during different times. This diminishes the pure water flux (PWF). However the milk permeation flux (MPF) was considerably improved at 100 °C air treatment for 20 min with no change in protein rejection. The smooth surface and slight decrease in surface pore size for air treated PES membrane at 100 °C compared to untreated membrane may cause this behavior for the membrane. The water treatment of PES membranes at 55 and 75 °C declines the PWF and MPF and increases the protein rejection. This is due to slight decrease in membrane surface pore size. The treatment of PES membrane with water at higher temperature results in a porous structure with superior performance. The fouling analysis of 20 min treated membrane indicates that the surface properties of 100 °C air treated and 95 °C water treated PES membranes are improved compared to untreated membrane. The SEM observation depicts that the morphology of air and water treated PVDF membranes was denser and smoother with increasing the heat treatment temperature. The 20 min air treated PVDF membranes at 100 °C and water treated at 95 °C exhibited the highest performance and antifouling properties.     

Thermostable ultrafiltration and nanofiltration membranes from sulfonated poly(phthalazinone ether sulfone ketone)

Modification of poly(phthalazinone ether sulfone ketone) (PPESK) by sulfonation with concentrated or fuming sulfuric acid was carried out in order to prepare thermally stable polymers as membrane materials having increased hydrophilicity and potentially improved fouling-resistance. The sulfonated poly(phthalazinone ether sulfone ketone)s (SPPESK) were fabricated into ultrafiltration (UF) and nanofiltration (NF) asymmetric membranes. The effects of SPPESK concentration and the type and concentration of additives in the casting solution on membrane permeation flux and rejection were evaluated by using an orthogonal array experimental design in the separation of polyethyleneglycol (PEG12000 and PEG2000) and Clayton Yellow (CY, MW 695). One UF membrane formulation type had a 98% rejection rate for PEG12000 and a high pure water flux of 867 kg m⁻² h⁻¹. All the NF membranes made in the present study had rejections of ≥96%, and one had a high water flux of 160 kg m⁻² h⁻¹. Several of the NF membrane formulation types had ∼90% rejection for CY. When the membranes were operated at higher temperatures (80°C), the rejection rates declined slightly and pure water flux was increased more than two-fold. Rejection and flux values returned to previous values when the membranes were operated at room temperature again. Mono- and divalent salt rejections and fluxes were studied on an additional NF membrane set.     

New type of nanofiltration membrane based on crosslinked hyperbranched polymers

Novel nanofiltration (NF) membrane was developed from hydroxyl-ended hyperbranched polyester (HPE) and trimesoyl chloride (TMC) by in situ interfacial polymerization process using ultrafiltration polysulfone membrane as porous support. Fourier transform infrared spectroscopy (FTIR-ATR), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and water contact angle (CA) measurements were employed to characterize the resulting membranes. The results indicated that the crosslinked hyperbranched polyester produced a uniform, ultra-thin active layer atop polysulfone (PSf) membrane support. FTIR-ATR spectra indicated that TMC reacted sufficiently with HPE. Water permeability and salts rejection of the prepared NF membrane were measured under low trans-membrane pressures. The resulting NF membranes exhibited significantly enhanced water permeability while maintaining high rejection of salts. The salts rejection increase was accompanied with the flux decrease when TMC dosage was increased. The flux and rejection of NF 1 for Na₂SO₄ (1 g/L) reached to 79.1 l/m² h and 85.4% under 0.3 MPa. The results encourage further exploration of NF membrane preparation using hyperbranched polymers (HBPs) as the selective ultra-thin layer.     

Preparation and characterization of TiO2/Pebax/(PSf‐PES) thin film nanocomposite membrane for humic acid removal from water

New thin film composite (TFC) membrane was prepared via coating of Pebax on PSf‐PES blend membrane as support, and its application in wastewater treatment was investigated. To modify this membrane, hydrophilic TiO₂ nanoparticles were coated on its surface at different loadings via dip coating technique. The as‐prepared membrane was characterized using Fourier transform infrared spectroscopy, scanning electron microscopy (SEM), field emission SEM, and contact angle analysis. The Fourier transform infrared spectroscopy analysis and surface SEM images indicated that TiO₂ was successfully coated on the membrane surface. In addition, the results stated that the hydrophilicity and roughness of membrane surface increased by addition of TiO₂ nanoparticles. Performance of TFC and modified TFC membranes was evaluated through humic acid removal from aqueous solution. Maximum permeate flux and humic acid rejection were obtained at 0.03 and 0.01 wt% TiO₂ loadings, respectively. Rejection was enhanced from 96.38% to 98.92% by the increase of feed concentration from 10 to 30 ppm. Additionally, membrane antifouling parameters at different pressures and feed concentration were determined. The results indicated that surface modification of membranes could be an effective method for improvement of membrane antifouling property.     

Cellulose acetate nanocomposite ultrafiltration membranes tailored with hydrous manganese dioxide nanoparticles for water treatment applications

Hydrous manganese dioxide (HMO) nanoparticles incorporated cellulose acetate (CA) composite ultrafiltration (UF) membranes are prepared with the aim of improving the water permeation and BSA contaminant removal. The HMO nanoparticles are synthesized from manganese ion and characterized by FT‐IR, XRD, and FESEM. The effect of variation of HMO on CA membranes is probed using FT‐IR, EDAX, contact angle, SEM, and AFM analysis to demonstrate their chemical functionality, hydrophilicity, and morphology. CA/HMO membranes are showing the enhancement in pure water flux (PWF), water uptake, porosity, hydrophilicity, fouling resistance, BSA rejection, and flux recovery ratio (FRR). CA‐1 membrane displayed higher PWF (143.6 Lm²h^?1), BSA rejection (95.9%), irreversible fouling (93.3%), and FRR (93.3%). Overall results confirmed that the CA/HMO nanocomposite UF membranes overcome the bottlenecks and shows potential for water treatment applications.     

Effect of silane coupling agents on the performance of RO membranes

This study investigates the effect of silane coupling agents on the performance of reverse osmosis (RO) membranes on the basis of sol–gel coating method. The surfaces of the RO membranes were chemically modified with four different alkoxysilanes in order to reduce their hydrophilicity. The objective of this study is to superpose hydrophobic polysiloxane layer on the surface of a polyamide TFC RO membrane and to increase the extent of salt rejection by the modified membranes. A commercial composite RO membrane (SWC1) was treated with silane coupling agents in ethanol at three different concentrations: 1.0, 1.5, and 2.0% (w/v). The silane coupling agents contain one alkyl or phenyl and three alkoxy groups (e.g., methyltriethoxysilane, octyltriethoxysilane, octadecyltrimethoxysilane and phenyltriethoxysilane). In addition, the effect of alkyl or phenyl group hydrophobicity on the permeability and salt rejection of the modified membrane was examined. The surfaces of the modified membranes were characterized by SEM, AFM, contact angle analyzer, and XPS in order to confirm successful sol–gel methods. The modified membranes showed significantly enhanced salt rejection without a decrease in flux. From the surface analysis results, we can observe the changes in the surface roughness, elemental composition, electron energy, and hydrophilicity.     

Sub‐10 nm Polyamide Nanofiltration Membrane for Molecular Separation

To separate small molecules from the solvent with high permeability and selectivity, the membrane process is thought to be highly effective with much lower energy consumption when compared to the traditional thermal‐based separation process. To achieve high solvent permeance, a sub‐10 nm thick polyamide nanofiltration membrane was synthesized through interfacial polymerization of ethidium bromide (EtBr) and trimesoyl chloride (TMC). Thanks to the extremely low solubility of the EtBr monomer in the organic phase, the polymerization process was strictly limited at the interface of the water and hexane, leading to an ultrathin polyamide membrane with a thickness down to sub‐10 nm. When used in nanofiltration, these ultrathin membranes display ultrafast water permeation of 40 liter per square meter per hour per bar (L m^?2 h^?1 bar^?1), and a high Congo red rejection rate of 93 %. This work demonstrates a new route to synthesize ultrathin polyamide membranes by the traditional interfacial polymerization.     

Modification of polyethersulfone ultrafiltration membranes with phosphorylcholine copolymer can remarkably improve the antifouling and permeation properties

The synthesized phosphorylcholine copolymer composed of 2-methacryloyloxyethylphosphorylcholine (MPC) and n-butyl methacrylate (BMA), blended with polyethersulfone (PES), was used to fabricate antifouling ultrafiltration membranes. Water contact angle measurements confirmed that the hydrophilicity of the MPC-modified PES membranes was enhanced to certain extent. X-ray photoelectron spectroscopy (XPS) analysis verified the substantial enrichment of MPC at the surface of the MPC-modified PES membranes. The adsorption experiments indicated that the adsorption amounts of bovine serum albumin (BSA) on the MPC-modified PES membranes were dramatically decreased in comparison with the control PES membrane. Ultrafiltration experiments were carried out to investigate the effect of MPC modification on the antifouling and permeation properties of the PES membranes, it was found that the rejection ratio of BSA was decreased, the flux recovery ratio was remarkably increased, and the degree of irreversible fouling decreased from 0.46 to 0.09. In addition, the MPC-modified PES membranes could run several cycles without substantial flux loss.