Effect of carbon nanofibers on mechanical and electrical behaviors of acrylonitrile‐butadiene rubber composites

Recently, carbon nanofibers have become an innovative reinforcing filler that has drawn increased attention from researchers. In this work, the reinforcement of acrylonitrile butadiene rubber (NBR) with carbon nanofibers (CNFs) was studied to determine the potential of carbon nanofibers as reinforcing filler in rubber technology. Furthermore, the performance of NBR compounds filled with carbon nanofibers was compared with the composites containing carbon black characterized by spherical particle type. Filler dispersion in elastomer matrix plays an essential role in polymer reinforcement, so we also analyzed the influence of dispersing agents on the performance of NBR composites. We applied several types of dispersing agents: anionic, cationic, nonionic, and ionic liquids. The fillers were characterized by dibutylphtalate absorption analysis, aggregate size, and rheological properties of filler suspensions. The vulcanization kinetics of rubber compounds, crosslink density, mechanical properties, hysteresis, and conductive properties of vulcanizates were also investigated. Moreover, scanning electron microscopy images were used to determine the filler dispersion in the elastomer matrix. The incorporation of the carbon nanofibers has a superior influence on the tensile strength of NBR compared with the samples containing carbon black. It was observed that addition of studied dispersing agents affected the performance of NBR/CNF and NBR/carbon black materials. Especially, the application of nonylphenyl poly(ethylene glycol) ether and 1‐butyl‐3‐methylimidazolium tetrafluoroborate contributed to enhanced mechanical properties and electrical conductivity of NBR/CNF composites.     

Reflective and conductive surface‐silvered polyimide films prepared by surface graft copolymerization and electroless plating

Argon plasma‐pretreated polyimide (PI) films were subjected to UV‐induced surface graft copolymerization with 4‐vinylpyridine(4VP) under atmospheric conditions. Electroless plating of silver was carried out effectively on the 4VP graft copolymerized PI (PI‐g‐P4VP) surface after PdCl₂ activation and in the absence of SnCl₂ sensitization (the Sn‐free process). The surface compositions of the modified PI films were studied by X‐ray photoelectron spectroscopy (XPS). XPS results showed that the PI‐g‐P4VP surface is ready for electroless deposition of silver via the Sn‐free process. The grafted 4VP layer with well‐preserved pyridine groups was used not only as the chemisorption sites for the palladium complexes (without the need for prior sensitization by SnCl₂) during the electroless plating of silver, but also as an adhesion promotion layer for the electrolessly deposited silver. The silver metallized PI films show high reflectivity and conductivity with a surface resistance of 1.5 Ω and a reflectivity of 91.3%, respectively. Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation and properties of nanocomposites based on acrylonitrile–butadiene rubber,styrene–butadiene rubber,and polybutadiene rubber

Nanocomposites were prepared with different grades of nitrile rubber with acrylonitrile contents of 19, 34, and 50%, with styrene–butadiene rubber (23% styrene content), and with polybutadiene rubber with Na‐montmorillonite clay. The clay was modified with stearyl amine and was characterized by X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM). The XRD studies showed an increase in the gallery gap upon the modification of the filler by stearyl amine. The intercalation of the amine chains into the clay gallery gap was confirmed by the presence of some extra peaks (2928, 2846, and 1553 cm^?1) in the FTIR spectra. The clay–rubber nanocomposites were characterized by TEM and XRD. The mechanical properties were studied for all the compositions. An improvement in the mechanical properties with the degree of filler loading up to a certain level was observed. The changes in the mechanical properties, with changes in the nature and polarity of the rubbers, were explained with the help of XRD and TEM results. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1573–1585, 2004     

Novel in situ coordination copper sulfate/ acrylonitrile–butadiene rubber composite

A novel rubber composite of acrylonitrile–butadiene rubber (NBR) filled with anhydrous copper sulfate (CuSO₄) particles was investigated. Dynamic mechanical analysis, differential scanning calorimetry, X‐ray photoelectron spectroscopy, tensile testing, and an equilibrium swelling method were used for the characterization of this novel CuSO₄/NBR composite. The results indicated that the composite had wonderful mechanical properties, which profited from the in situ coordination crosslinking interactions between the nitrile groups (? CN) of NBR and solid CuSO₄ particles. Scanning electron microscopy, energy‐dispersive X‐ray spectroscopy, and transmission electron microscopy results showed that CuSO₄ particles played two roles, acting as both crosslink agents and reinforcing fillers in the matrix. The double actions of CuSO₄ gave the CuSO₄/NBR composites their excellent mechanical properties. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 571–576, 2007     

Microstructure and properties of styrene‐butadiene rubber based nanocomposites prepared from an aminosilane modified synthetic lamellar nanofiller

In this work, a novel nanocomposite series based on styrene‐butadiene rubber (SBR latex) and alpha‐zirconium phosphate(α‐ZrP) lamellar nanofillers is successfully prepared. The α‐ZrP lamellar filler is modified at the cation exchange capacity by γ‐aminopropyltrimethoxysilane and the filler surface modification is first discussed. A significant improvement of the mechanical properties is obtained by using the surface modified nanofillers. However, no modification of the gas barrier properties is observed. The impact of addition of bis(triethoxysilylpropyl)tetrasulfide (TESPT) as coupling agent in the system is discussed on the nanofiller dispersion state and on the filler–matrix interfacial bonding. Simultaneous use of modified nanofillers and TESPT coupling agent is found out with extraordinary reinforcing effects on both mechanical and gas barrier properties and the key factors at the origin of the improvement of these properties are identified. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1051–1059     

Evaluation of the properties of some nitrile–butadiene rubber/polychloroprene mixes and vulcanizates

Nitrile–butadiene rubber (NBR) has been blended with polychloroprene (CR) in a weight ratio of 1:1. The vulcanizing systems in the blend formulations were varied to obtain non crosslinked CR embedded in vulcanized NBR and non crosslinked NBR embedded in vulcanized CR. The effects of these two different phases on the rheological and mechanical characteristics were evaluated. In addition, the dynamic compliance of the blends was measured over wide ranges of frequency and temperature. It has been found that the mechanical and rheological properties of the vulcanized blends depend on the type of vulcanizing system, its concentration and the presence of reinforcing filler. The mechanical properties of the blend containing N‐cyclohexyl‐2‐benzthiazyl sulphenamide/S as vulcanizing system suitable for NBR are higher than those of the blend containing non‐sulfur vulcanizing system (Zno/Mgo and ethylene thiourea) suitable for CR. Both types of rubber (CR and NBR) in the blend are incompatible as two glass transition temperatures have been observed. Copyright © 2000 John Wiley & Sons, Ltd.     

A new method for crosslinking and reinforcing acrylonitrile–butadiene rubber using a silanized silica nanofiller

Using a high loading of synthetic precipitated amorphous white silica nanofiller, an acrylonitrile–butadiene rubber containing 26% by weight acrylonitrile was crosslinked and its mechanical properties were measured. The silica surfaces were pre‐treated with bis(3‐triethoxysilylpropyl)tetrasulfide (TESPT) to chemically adhere silica to the rubber. To optimize the reaction between the tetrasulfane groups of TESPT and the rubber, accelerator and activator were added. The rubber was fully crosslinked and the hardness, tensile strength, stored energy density at break, elongation at break, tearing energy, and modulus increased substantially because of the filler. The bound rubber, crosslink density, tan δ, and glass transition temperature measurements indicated a strong interaction between the filler and rubber. This new method helped to substantially reduce the use of the curing chemicals and produce a safer and more cost‐effective rubber compound without compromising the good mechanical properties of the rubber, which are essential for long service life. Copyright © 2009 John Wiley & Sons, Ltd.     

Crosslinking behavior and enhanced mechanical properties of acrylonitrile‐butadiene rubber composites by incorporating aluminum ammonium sulfate particles

The crosslinked structure formed by the metal coordination bonding provides excellent and new properties for rubber materials. Herein, the crosslinking of acrylonitrile‐butadiene rubber (NBR) is induced by introducing aluminum ammonium sulfate (NH₄Al(SO₄)₂·12H₂O) particles. The crosslinking behavior, morphology, mechanical properties, and the Akron abrasion resistance of NBR/NH₄Al(SO₄)₂·12H₂O composites were fully explored. The results show that the three‐dimensional crosslinking structure is held together by metal–ligand coordination bonds between the nitrile group and AI(III). The coordination crosslink density exhibits a considerable increase with the addition of NH₄Al(SO₄)₂·12H₂O. Thus, the mechanical properties and abrasion resistance of the obtained composites are better than that of NBR/sulfur system. Interestingly, the elongation at break for NBR/NH₄Al(SO₄)₂·12H₂O composites is over 2000% due to the nature of coordination bonds. The abrasion volume loss decreases to 0.4 cm³ for NBR/NH₄Al(SO₄)₂·12H₂O composites with 20 phr NH₄Al(SO₄)₂·12H₂O particles as compared to 0.75 cm³ for NBR/sulfur system. The obtained NBR composites with facile preparation and excellent mechanical properties make the composites based on metal coordination bonding attractive for practical use. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 879–886     

Electrically conductive epoxy‐based nanocomposite adhesives loaded with silver‐coated copper and silver‐coated reduced graphene oxide nanoparticles

In this research, a conductive adhesive based on epoxy resin as the polymer matrix and silver‐coated copper powder and silver‐coated reduced graphene oxide as conductive fillers was synthesized. Graphene oxide was synthesized by modified Hummer's method. It was reduced and modified by silver powder. Copper particles were coated with silver using the electroless plating method. Finally, conductive nanocomposite adhesives were prepared using conductive fillers with different weight fractions. The structural properties of fillers were identified by Fourier‐transform infrared (FTIR) and induced coupled plasma (ICP) analysis and the morphology of the samples by scanning electron microscopy (SEM). Finally, conductive properties, lap shear strength, and thermal stability of adhesive were evaluated. The conductive adhesive prepared with optimized properties have 70% weight percentage silver‐coated copper powder and 1% weight percentage silver‐coated reduced graphene oxide. The bulk resistivity of the optimum sample was 1.6 × 10^‐2 Ω.cm, and the lap shear strength was 7.10 MPa. Also, thermogravimetric analysis showed that the weight loss of adhesive decreased from 88.72% to 30.55% during heating, which showed the addition of fillers improves the thermal stability of adhesive.     

Payne effect in silica‐filled styrene–butadiene rubber: Influence of surface treatment

The nonlinear effect at small strains (Payne effect) has been investigated in the case of silica‐filled styrene‐butadiene rubber. The originality of this study lies in the careful preparation of samples in order to fix all parameters except one, that is, the modification of the silica surface by grafting silane (introduced at different concentrations) via reactive mixing. The organosilane can be either a coupling or a covering surface treatment with an octyl alkyl chain. A careful morphological investigation has been performed prior to mechanical characterization and silica dispersion was found to be the same whatever the type and the amount of silane. The increasing amount of covering agents was found to reduce the amplitude of the Payne effect. A similar decrease is observed for low coupling agent concentration. At higher concentrations, the evolution turns through an increase due to the contribution of the covalent bonds between the matrix and the silica acting as additional crosslinking. The discussion of the initial modulus was done in the frame of both the filler–filler and filler–polymer models. It is unfortunately not possible to distinguish both scenarios, because filler–filler and filler–matrix interactions are modified in the same manner by the grafting covering agent. On the other hand, the reversible decrease of the modulus versus strain (Payne effect) is interpreted in terms of debonding of the polymeric chains from the filler surface. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 286–298, 2007     

Filler‐polymer interactions of styrene and butadiene units in silica‐filled styrene–butadiene rubber compounds

Styrene–butadiene rubber (SBR) is a copolymer of styrene and butadiene, and the butadiene unit is composed of cis‐1,4‐, trans‐1,4‐, and 1,2‐components. Filler‐polymer interactions of each component of SBR in silica‐filled SBR compounds were examined by microstructure analysis of the bound and unbound rubbers. The composition ratio of butadiene and styrene units (butadiene/styrene) of the bound rubber was higher than that of the compounded rubber. Of the butadiene units, the 1,2‐component of the bound rubber was more abundant than the cis‐1,4‐ and trans‐1,4‐components. The filler‐polymer interaction of the butadiene unit with silica was stronger than that of the styrene unit, and the interaction of the 1,2‐component was stronger as compared with the others. The butadiene–styrene ratio of the bound rubber of the compounds containing the silane coupling agent was lower than for the compounds without the silane. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 577–584, 2004     

Stimuli‐responsive antifouling polyisobutylene‐based biomaterials via modular surface functionalization

This article demonstrates a new, modular approach to surface functionalization that harnesses chain entanglement. A layer of functionalized polyisobutylene, (PIB)‐ω, where ω = ‐OH, ‐thymine (T), ‐hexaethylene glycol (HEG), poly(ethylene glycol) (‐PEG‐OH), methoxy‐functionalized poly(ethylene glycol) (‐PEG‐OCH₃), and ‐tetraethylene glycol‐α‐lipoate (TEG‐αL) was adhered to PIB‐based thermoplastic elastomer (TPE) surfaces. X‐ray photoelectron spectroscopy (XPS) at angles ranging from 20° to 75° showed decreasing polar group concentration with increasing penetration depth, confirming segregation of polar groups toward the surface. Water contact angle (WCA) of the PIB‐based TPE dropped from 95° to 79°?83° upon coating, and soaking in water for 24 h further decreased the WCA. Dynamic WCA measurements showed 40–30° receding angles, showing that stimulus from an aqueous environment elicits enrichment of polar groups on the surface. Fibrinogen (Fg) adsorption on the various surfaces was quantified using surface plasmon resonance (SPR). Static and dynamic WCA did not vary significantly among TPE + PIB‐ω surfaces, but there were dramatic differences in Fg adsorption: 256 ng/cm² was measured on the native TPE, which dropped to 40 and 22 ng/cm² on PIB‐PEG‐OCH₃ and PIB‐PEG‐OH‐coated surfaces. PIB‐TEG‐αL‐coated surfaces presented the lowest Fg adsorption with 14 ng/cm². © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 1742–1749     

Ultrahigh‐molecular‐weight‐polyethylene‐fiber surface treatment by electron‐beam‐irradiation‐induced graft polymerization and its effect on adhesion in a styrene–butadiene rubber matrix

Aiming to develop a high‐performance fiber‐reinforced rubber from styrene–butadiene rubber (SBR), we applied a special technique using electron‐beam (EB)‐irradiation‐induced graft polymerization to ultrahigh‐molecular‐weight‐polyethylene (UHMWPE) fibers. The molecular interaction between the grafted UHMWPE fibers and an SBR matrix was studied through the evaluation of the adhesive behavior of the fibers in the SBR matrix. Although UHMWPE was chemically inert, two monomers, styrene and N‐vinyl formamide (NVF), were examined for graft polymerization onto the UHMWPE fiber surface. Styrene was not effective, but NVF was graft‐polymerized onto the UHMWPE fibers with this special method. A methanol/water mixture and dioxane were used as solvents for NVF, and the effects of the solvents on the grafting percentage of NVF were also examined. The methanol/water mixture was more effective. A grafting percentage of 16.4% was the highest obtained. This improved the adhesive force threefold with respect to that of untreated UHMWPE fibers. These results demonstrated that EB irradiation enabled graft polymerization to occur even on the inert surface of UHMWPE fibers. However, the mechanical properties of the fibers could be compromised according to the dose of EB irradiation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2595–2603, 2004     

Polyurethane elastomers based on amphiphilic poly(caprolactone)‐b‐poly(butadiene)‐b‐poly(caprolactone) triblockcopolyols

Hydroxyl‐terminated poly(butadiene) (HTPB; M_n = 2100 g mol⁻¹) was capped with 30 and 60 wt % of ɛ‐caprolactone to reach amphiphilic triblock copolymers in form of capped poly(butadiene) CPB. The former (CPB30; M_n = 3300 g/mol) is amorphous with a glass temperature of −56 °C. CPB60 (M_n = 4000 g mol⁻¹) is semi‐crystalline with a melting point of 50 °C and a glass transition at −47 °C. The CPBs, HTPB and polycaprolactone diol (M_n = 2000 g mol⁻¹) were used as soft segment components in the preparation of polyurethane elastomers (PUE), using a 1/1 mixture of an MDI prepolymer and uretonimine modified MDI, and hard phase components in form of 1,3‐propane diol, 1,4‐butane diol, and 1,5‐pentane diol. CPB‐based elastomers with 1,4 butane diol (8 wt %) show hard domains as fringed aggregates with a better connection to the continuous phase than the HTPB‐based PUE. The soft segment glass transition temperature (T_g) is at −28 °C for HTPB‐based PUE and at −43 °C for those of CPB. The tensile strength of the CPB30&60‐based PUE is found between 20 and 30 MPa at an elongation at break of 400% and 550%, respectively. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1162–1172     

Preparation of poly(methyl methacrylate)–poly(acrylonitrile‐co‐butadiene) core–shell nanoparticles

Poly(methyl methacrylate)–poly(acrylonitrile‐co‐butadiene) (PMMA–NBR) core–shell structured nanoparticles were prepared using a two‐stage semibatch microemulsion polymerization system with PMMA and NBR as the core and shell, respectively. The Gemini surfactant 12‐3‐12 was used as the emulsifier and found to impose a pronounced influence on the formation of core–shell nanoparticles. The spherical morphology of core–shell nanoparticles was observed. It was found that there exists an optimal MMA addition amount, which can result in the minimized size of PMMA–NBR core–shell nanoparticles. The formation mechanism of the core–shell structure and the interaction between the core and shell domains was illustrated. The PMMA–NBR nanosize latex can be used as the substrate for the following direct latex hydrogenation catalyzed by Wilkinson's catalyst to prepare the PMMA–HNBR (hydrogenated NBR) core–shell nanoparticles. The hydrogenation rate is rapid. In the absence of any organic solvent, the PMMA–HNBR nanoparticles with a size of 30.6 nm were obtained within 3 h using 0.9 wt % Wilkinson's catalyst at 130 °C under 1000 psi of H₂. This study provides a new perspective in the chemical modification of NBR and shows promise in the realization of a “green” process for the commercial hydrogenation of unsaturated elastomers. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Effect of electron beam irradiation on mechanical and thermal properties of waste polyamide copolymer blended with nitrile‐butadiene rubber

In the present study, the effect of electron beam irradiation on the morphological, thermal, and mechanical properties of waste polyamide copolymer (WPA‐66/6) blended with different contents of acrylonitrile butadiene rubber (NBR) were studied. The prepared blends were subjected to irradiation doses up to 150 kGy and the structural modifications were discussed; non‐irradiated blends were used as control. Mechanical properties, namely, tensile strength (TS), yield strength, elongation at break, and hardness, were followed up as functions of irradiation dose and degree of loading with rubber content. On the other hand, the influence of irradiation dose on the thermal parameters, melting temperature, heat of fusion, ΔH_m of the recycled PA copolymer, and its blend with NBR were also investigated. Copyright © 2009 John Wiley & Sons, Ltd.     

Structure and dynamics of carbon black‐filled elastomers

The linear and nonlinear melt viscoelastic properties for a series of carbon black‐filled polymer composites were studied. Complementary tapping‐mode atomic force microscopy (AFM) studies were used to examine the dispersion and structural correlations of the filler particles in these composites. The low‐frequency dependence of the linear viscoelastic moduli gradually changes from liquidlike behavior for the unfilled polymer to pseudosolid character for composites with more than 9 vol % carbon black filler. The plateau modulus, inferred from the linear viscoelastic response, exhibits a somewhat discontinuous change at about 9 vol % filler. On the basis of the linear viscoelastic response, we postulate that the carbon black filler forms a continuous percolated network structure beyond 9 vol % filler, considerably lower than that expected from theoretical calculations for overlapping spheres and ellipsoids. We suggest that the lower threshold for percolation is due to the polymer mediation of the filler structure, resulting from the low functionality of the polymer and, consequently, few strong polymer–filler interactions, allowing for long loops and tails that can either bridge filler particles or entangle with one another. Furthermore, the strain amplitude for the transition from linear behavior to nonlinear behavior of the modulus for the composites with greater than 9 vol % filler is independent of frequency, and this critical strain amplitude decreases with increasing filler concentration. Complementary AFM measurements suggest a well‐dispersed carbon black structure with the nearest neighbor distance showing a discontinuous decrease at about 9 vol % filler, again consistent with the formation of a filler network structure beyond 9 vol % carbon black. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 256–275, 2001     

Filler–polymer interactions in both silica and carbon black‐filled styrene–butadiene rubber compounds

Bound rubber in a filled rubber compound is formed by physical adsorption and chemisorption between the rubber and the filler. Styrene–butadiene rubber (SBR) is composed of four components of styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units. Filler–polymer interactions in both silica and carbon black‐filled SBR compounds were studied by analyzing microstructures of the bound rubbers with pyrolysis‐gas chromatography. Differences in the filler–polymer interactions of the styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units were investigated. The filler–polymer interactions of the butadiene units were found to be stronger than that of the styrene unit. The interactions of the cis‐1,4‐ and trans‐1,4‐units were stronger with carbon black than with silica, whereas the 1,2‐unit interacted more strongly with silica than with carbon black. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 439–445, 2001     

Nanocavitation in silica filled styrene‐butadiene rubber regulated by varying silica‐rubber interfacial bonding

The influence of filler‐matrix interfacial bonding on the nanocavitation of rubber materials has not been explored clearly. We herein report the nanocavitation modes and geometrical features impacted by varying the silica‐styrene‐butadiene rubber interfacial bonding. The interfacial bonding is tuned by grafting different amount of multi‐functional silane coupling agents on to the silica nanoparticles. By using synchrotron radiation small angle X‐ray scattering measurements, 2 major classes of cavitation were detected. When the interfacial strength was weak, fibrillar nanocavitation, with lengths ranging from 120 to 217 nm and diameter of the same order of the particle size, was generated by interfacial decohesion at the particle pores along the stretching direction. After grafting modification, the fibril‐like nanocavitation almost disappears and nanocavitation content decreases first at lower grafting density; then nanocavitation content increases at higher grafting density, where nanocavitation in confined rubber regions dominates. It is finally proposed that nanoparticle interfacial strengthening can change the cavitation mode from interfacial decohesion to confined rubber matrix nanocavitation, which exhibits more favorable prevention of the macroscopic failure by cracking.     

Tailored composite polymer–metal nanoparticles by miniemulsion polymerization and thiol‐ene functionalization

A simple and modular synthetic approach, based on miniemulsion polymerization, has been developed for the fabrication of composite polymer–metal nanoparticle materials. The procedure produces well‐defined composite structures consisting of gold, silver, or MnFe₂O₄ nanoparticles (～10 nm in diameter) encapsulated within larger spherical nanoparticles of poly(divinylbenzene) (～100 nm in diameter). This methodology readily permits the incorporation of multiple metal domains into a single polymeric particle, while still preserving the useful optical and magnetic properties of the metal nanoparticles. The morphology of the composite particles is retained upon increasing the inorganic content and also upon redispersion in organic solvents. Finally, the ability to tailor the surface chemistry of the composite nanoparticles and incorporate steric stabilizing groups using simple thiol‐ene chemistry is demonstrated. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1594–1606, 2010