Production and processing of spider silk proteins

Natural spider silk fibers have impressive mechanical properties (outperforming many man‐made fibers) and are, moreover, biocompatible, biodegradable, and produced under benign conditions (using water as a solvent at ambient temperature). The problems associated with harvesting natural spider silks inspired us to devise a method to produce spider silk‐like proteins biotechnologically (the first subject tackled in this highlight); we subsequently discuss their processing into various materials morphologies, and some potential technical and biomedical applications. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3957–3963, 2009     

Biofabrication of Cell‐Loaded 3D Spider Silk Constructs

Biofabrication is an emerging and rapidly expanding field of research in which additive manufacturing techniques in combination with cell printing are exploited to generate hierarchical tissue‐like structures. Materials that combine printability with cytocompatibility, so called bioinks, are currently the biggest bottleneck. Since recombinant spider silk proteins are non‐immunogenic, cytocompatible, and exhibit physical crosslinking, their potential as a new bioink system was evaluated. Cell‐loaded spider silk constructs can be printed by robotic dispensing without the need for crosslinking additives or thickeners for mechanical stabilization. Cells are able to adhere and proliferate with good viability over at least one week in such spider silk scaffolds. Introduction of a cell‐binding motif to the spider silk protein further enables fine‐tuned control over cell–material interactions. Spider silk hydrogels are thus a highly attractive novel bioink for biofabrication.     

Spider silk and amyloid fibrils: a structural comparison

Although spider silks have been studied for decades, the assembly properties of the underlying silk proteins have still not been unravelled. Previously, the detection of amyloid-like nanofibrils in the spider's silk gland suggested their involvement in the assembly process.Recombinantly produced spider silk also self-assembles into nanofibrils. In order to investigate the structural properties of such silk nanofibrils in more detail, they have been compared to amyloid-like fibrils to highlight structural similarities.     

Spinnenseidenproteine: Grundlage für neue Materialien

Spider silk is a biomaterial with extraordinary properties. It is extremely tough and at the same time highly elastic – a combination not found in other polymers. Due to its outstanding potential, spider silk has long been desired as a material for technical applications. This review highlights recent developments in the field of spider silk technology, insights into silk structure, and the natural silk spinning process. Due to the recent progress, spider silk products might be available in the near future, reflecting a new generation of environmentally friendly polymer products.     

Roll-to-Roll Production of Spider Silk Nanofiber Nonwoven Meshes Using Centrifugal Electrospinning for Filtration Applications

Filtration systems used in technical and medical applications require components for fine particle deep filtration to be highly efficient and at the same time air permeable. In high efficiency filters, nonwoven meshes, which show increased performance based on small fiber diameters (e.g., using nanofibers), can be used as fine particle filter layers. Nanofiber nonwoven meshes made by electrospinning of spider silk proteins have been recently shown to exhibit required filter properties. Needle-based electrospinning, however, is limited regarding its productivity and scalability. Centrifugal electrospinning, in contrast, has been shown to allow manufacturing of ultrathin polymer nonwoven meshes in an efficient and scalable manner. Here, continuous roll-to-roll production of nonwoven meshes made of recombinant spider silk proteins is established using centrifugal electrospinning. The produced spider silk nanofiber meshes show high filter efficiency in the case of fine particulate matter below 2.5 µm (PM2.5) and a low pressure drop, resulting in excellent filter quality.     

Correlation between processing conditions,microstructure and mechanical behavior in regenerated silkworm silk fibers

Regenerated silkworm fibers spun through a wet‐spinning process followed by an immersion postspinning drawing step show a work to fracture comparable with that of natural silkworm silk fibers in a wide range of spinning conditions. The mechanical behavior and microstructure of these high performance fibers have been characterized, and compared with those fibers produced through conventional spinning conditions. The comparison reveals that both sets of fibers share a common semicrystalline microstructure, but significant differences are apparent in the amorphous region. Besides, high performance fibers show a ground state and the possibility of tuning their tensile behavior. These properties are characteristic of spider silk and not of natural silkworm silk, despite both regenerated and natural silkworm silk share a common composition different from that of spider silk. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Preparation and Characterization of Natural Silk Fibroin Hydrogel for Protein Drug Delivery

In recent years, hydrogels have been widely used as drug carriers, especially in the area of protein delivery. The natural silk fibroin produced from cocoons of the Bombyx mori silkworm possesses excellent biocompatibility, significant bioactivity, and biodegradability. Therefore, silk fibroin-based hydrogels are arousing widespread interest in biomedical research. In this study, a process for extracting natural silk fibroin from raw silk textile yarns was established, and three aqueous solutions of silk fibroin with different molecular weight distributions were successfully prepared by controlling the degumming time. Silk fibroin was dispersed in the aqueous solution as “spherical” aggregate particles, and the smaller particles continuously accumulated into large particles. Finally, a silk fibroin hydrogel network was formed. A rheological analysis showed that as the concentration of the silk fibroin hydrogel increased its storage modulus increased significantly. The degradation behavior of silk fibroin hydrogel in different media verified its excellent stability, and the prepared silk fibroin hydrogel had good biocompatibility and an excellent drug-loading capacity. After the protein model drug BSA was loaded, the cumulative drug release within 12 h reached 80%. We hope that these investigations will promote the potential utilities of silk fibroin hydrogels in clinical medicine.     

Basic Principles in the Design of Spider Silk Fibers

The prominence of spider silk as a hallmark in biomimetics relies not only on its unrivalled mechanical properties, but also on how these properties are the result of a set of original design principles. In this sense, the study of spider silk summarizes most of the main topics relevant to the field and, consequently, offers a nice example on how these topics could be considered in other biomimetic systems. This review is intended to present a selection of some of the essential design principles that underlie the singular microstructure of major ampullate gland silk, as well as to show how the interplay between them leads to the outstanding tensile behavior of spider silk. Following this rationale, the mechanical behavior of the material is analyzed in detail and connected with its main microstructural features, specifically with those derived from the semicrystalline organization of the fibers. Establishing the relationship between mechanical properties and microstructure in spider silk not only offers a vivid image of the paths explored by nature in the search for high performance materials, but is also a valuable guide for the development of new artificial fibers inspired in their natural counterparts.     

Characterization and evaluation of silk protein hydrogels for drug delivery

The objective of this study was to characterize and evaluate the physicochemical properties and drug release profiles of hydrogels composed of silk protein (SP) polymers. SPs with a low MW (SPL, ca. 18 kDa) and a high MW (SPH, ca. 76 kDa) were used for preparing hydrogels. Both the random coil form and beta-sheet conformation simultaneously existed in the hydrogels according to Fourier-transformed IR determination. Morphologically, the hydrogels showed a sponge-like cross-linked structure produced by physical entanglement as well as chemical hydrogen and covalent bindings. The in vitro buprenorphine delivery from SPH hydrogels showed a slow-release effect, and a zero-order rate was obtained for all preparations. Drug release could be controlled by varying the SPH concentrations or incorporation of SPL into the systems. SP hydrogels showed a stronger barrier property for hydrophilic solutes than for hydrophobic solutes. The incorporation of SPH into Pluronic F-127 (PF-127) hydrogels changed the gel structure from amorphous micelles to a regularly interconnected texture with pores. Furthermore, SPH as an adjuvant polymer in PF-127 and chitosan hydrogels lowered and controlled the amount of drug released from those systems.     

从天然动物丝到丝蛋白基材料的研究

作为具有优异综合力学性能的天然蛋白质纤维,丰产的动物丝特别是蚕丝长期伴随着人们的日常生活,近十余年来,各种具有特色的功能性丝蛋白基材料更是层出不穷.但在探索动物丝和丝蛋白基材料的过程中,动物丝纤维是经由蚕或蜘蛛等动物的纺器而纺制得到的简单事实往往被忽视;换言之,动物丝实际上是动物对丝蛋白进行体内“加工”后的产物,也是丝蛋白基材料中的一种.因此,天然动物丝中独特的各等级间构效关系与丝蛋白基材料的构效关系之间并不存在着必然的传承效应.本文着重介绍了我们在对动物丝和丝蛋白基材料探索中的经验和体会,即在强调以丝蛋白分子链结构与性能及其之间的关系为研究重点的基础上,从比较和发掘各种天然动物丝的特性入手,进而了解丝蛋白分子链在本体和溶液中的行为,并通过对动物丝蛋白分子链聚集态结构的调控,以达到设计制备一系列多形貌和多功能的动物丝蛋白基材料的目的.     

基于动物丝蛋白的人工纺丝

动物丝,特别是蜘蛛丝近年来由于其优异的综合力学性能而备受关注。但是天然动物丝的应用由于种种原因而受到各种限制,因此人们期望通过人工纺丝获得性能与天然动物丝相近的人工丝纤维。本文就采用动物丝蛋白进行人工纺丝的历史和现状,从再生蜘蛛丝蛋白、重组蜘蛛丝蛋白和再生蚕丝蛋白等方面进行综述,比较了天然动物丝和人工丝纤维的力学性能,并且探讨了人工生物模拟纺丝制备高性能人工丝纤维(超级纤维)的前景。     

Silk‐Pectin Hydrogel with Superior Mechanical Properties,Biodegradability, and Biocompatibility

A new method is developed to prepare silk hydrogels and silk‐pectin hydrogels via dialysis against methanol to obtain hydrogels with high concentrations of silk fibroin. The relationship between the mechanical and biological properties and the structure of the silk‐pectin hydrogels is subsequently evaluated. The present results suggest that pectin associates with silk molecules when the silk concentration exceeds 15 wt%, suggesting that a silk concentration of over 15 wt% is critical to construct interacting silk‐pectin networks. The silk‐pectin hydrogel reported here is composed of a heterogeneous network, which is different from fiber‐reinforced, interpenetrated networks and double‐network hydrogels, as well as high‐stiffness hydrogels (elastic modulus of 4.7 ± 0.9 MPa, elastic stress limit of 3.9 ± 0.1 MPa, and elastic strain limit of 48.4 ± 0.5%) with regard to biocompatibility and biodegradability.     

一种天然纳米纤维捕鸟蛛丝的物理化学结构表征

蜘蛛丝作为功能性结构材料, 其独特的纤维成型方法与优良的结构和性能引起许多人的关注. 从20世纪80年代开始有关蜘蛛丝的研究报道日益增加[1]. 与高温高压下或由溶剂纺丝成型的合成纤维相比, 蜘蛛丝在空气中凝固成型, 丝纤维成型安全、无害, 从腹部若干不同吐丝器产生不同种类的丝具有不同的用途[2]. 蜘蛛拖曳丝(dragline silk)的比强度大于钢丝, 且具有较大的断裂伸长率(9%～30%)[3,4], 抗张强度1.1～1.4 GPa. 在相对湿度50%和应变速率100%/min的条件下, 模量值可达10～50 GPa. 在所有已知纤维品种中, 蜘蛛丝的断裂能是最高的. 此外, 蜘蛛丝在许多方面的综合性能优于最优良的人造纤维. 另外, 蜘蛛丝的细度为已知纤度最小的天然有机纤维, 这种高性能丝具有捕捉昆虫甚至鸟类的功能, 因此蜘蛛丝是具有特异功能的天然纤维材料. 目前, 蜘蛛丝结构和性能的研究主要包括其化学组成[5]、结晶结构[6,7]、结构模型[8,9]以及其NMR表征[10]等, 这些研究揭示了蜘蛛丝的氨基酸组成、分子量及其分布、结晶度、晶胞尺寸、链构象以及结构模型等. 这些研究主要集中在少数几种蜘蛛品种上, 如金色圆网织网蛛(Nephila clavipes)、十字圆蛛(A.diadematus)和大腹圆蛛(A.ventrocosus)等. 目前, 已知的蜘蛛种类大于30 000种[11], 以蜘蛛丝为例的生物大分子材料研究是一个挑战性的课题. 国内蜘蛛丝的研究仅有大腹圆蛛拖曳丝蛋白一级结构的研究报道[12,13]. 本文报道了广西捕鸟蛛丝的红外光谱、形貌结构和原子力显微镜的初步研究结果.     

Spinnenseide in der plastischen Chirurgie. Wunderwerkstoff der Natur

The experimental data show that the production of artificial nerve grafts with spider silk is a potential alternative therapy. The biologically favourable properties of the fibres from the spider Nephila clavipes should be used in human nerve reconstruction. The biological fibres promote the proliferation of cells. They are immunologically tolerated and not rejected. The muscle attraction line is kept intact which prevents muscle degeneration to a large extent. The spider fibres accelerate the migration of peripheral schwann cells into the nerve construct and promote the alignment of the nerve cells. For surgical interventions the biomechanical stability of spider silk and the composition from essential amino acids make the spider silk fibres interesting as a matrix for the cellular regeneration and in particular as a guiding structure for nerve regeneration.     

蜘蛛吐丝过程中钾的作用

用电感耦合等离子体质谱(ICP-MS)对蜘蛛Nephila丝腺体和丝进行测定,结果表明,钾在丝中的含量明显高于在丝腺体中的含量.同时,在蜘蛛丝蛋白溶液中加入氯化钾,溶液出现乳白色浑浊,表明有呈β-折叠构象的微纤产生.浊度测试发现,丝蛋白微纤会逐渐聚集成较大颗粒而在溶液中形成沉淀.另外,红外光谱和拉曼光谱亦证明钾能够使蜘蛛丝蛋白膜发生从无规线团/螺旋到β-折叠的构象转变.有理由认为钾在蜘蛛吐丝过程中起重要作用,它的存在有利于丝蛋白形成β-折叠结构.     

蜘蛛与蚕的人工强制纺丝研究进展

为制备高性能人造蜘蛛丝和蚕丝,人们在蜘蛛丝蛋白的基因重组、再生蜘蛛丝蛋白或蚕丝蛋白的仿生纺丝,以及蜘蛛与蚕的人工强制纺丝方面开展了大量工作.研究了人工强制纺丝,比较了蜘蛛牵引丝和蚕丝在不同纺丝条件下的力学性能.结果表明:在一定范围内增加纺丝速率有利于提高蜘蛛丝和蚕丝的力学性能,此外,环境温度、纺丝状态等条件对丝的性能也...     

WISE NMR characterization of nanoscale heterogeneity and mobility in supercontracted Nephila clavipes spider dragline silk

The addition of water to spider dragline silk results in fiber contraction to 50% its initial length and significant changes to the mechanical properties of the silk. This event has been termed supercontraction. A decrease in strength and increase in elasticity have been reported when the silk is in contact with water. Two-dimensional wide-line separation (WISE) nuclear magnetic resonance (NMR) is implemented to correlate (13)C chemical shifts with mobility by observing the corresponding (1)H line widths and line shapes in water-saturated spider dragline silk. The WISE NMR spectrum of the native silk exhibits (1)H line widths that are approximately 40 kHz for all carbon environments characteristic of a rigid organic system. In contrast, the water-saturated case displays a component of the (1)H line that is narrowed to approximately 5 kHz for the glycine C(alpha) and a newly resolved alanine helical environment while the alanine C(beta) corresponding to the beta-sheet conformation remains broad. These results indicate that water permeates the amorphous, glycine-rich matrix and not the crystalline, polyalanine beta-sheets. A delay time is added to the WISE NMR pulse sequence to monitor spin diffusion between the amorphous, mobile region and the crystalline domains. The time required for spin diffusion to reach spatial equilibrium is related to the length scale of the polyalanine crystallites. This technique is employed to measure crystalline domain sizes on the nanometer length scale in water-solvated spider dragline silk. These results provide further insight into the structure of spider silk and mechanism of supercontraction.     

Preparation and characterization of novel silk fibroin/2-(N,N-dimethylamino)ethyl methacrylate based composite hydrogels with enhanced mechanical properties for controlled release of cefixime

Hydrogels with improved mechanical properties have been particularly attractive for their applications in the biomedical area including wound healing. For this purpose, a series of novel composite hydrogels based on silk fibroin (SF) and 2-(N,N-dimethylamino) ethyl methacrylate (DMAEMA) were fabricated. The swelling and mechanical tests indicated that an optimum design of hydrogel was essential to provide a high degree of water uptake, higher tensile strength and elongation at break values. Here, the S40D60 was exhibited superior swelling and strong mechanical characteristics than all the other hydrogels with different compositions. Furthermore, it was observed that the cefixime was released from the formulation of S40D60 in a sustainable manner and the drug release rate can be controlled by pH of the dissolution medium. According to these findings, it is suggested that the optimal formulation of S40D60 would be effectively performed in situ drug therapy for wound healing.     

Observation of spider silk by femtosecond pulse laser second harmonic generation microscopy

An asymmetric β-sheet structure of spider silk is said to induce optical second harmonic generation. In this paper, using an in-house nonscanning type femtosecond pulse laser second harmonic generation microscope, we characterized the behavior of the β-sheet of spider silk under an applied external force. The orientation of the β-sheets was more unidirectional when the silk was extended. One of the origins of the high mechanical strength of the dragline is suggested to be the physical arrangement of its β-sheets.     

Biotechnological production of spider-silk proteins enables new applications

The outstanding mechanical properties of spider silks have motivated many researchers to establish biotechnological production techniques which are necessary to provide sufficient amounts of silk proteins for industrial applications. Based on recent developments in genetic engineering, two strategies for the recombinant production of spider-silk proteins have been established which are discussed in detail. Further, protein-design strategies are described, enabling the combination of silk properties with additional biological, chemical, or technical features. We highlight the potential of engineered and recombinantly-produced spider-silk proteins to provide the basis for a new generation of biomaterials.