Qualification of pipe-grade HDPEs: Part I,development of a suitable accelerated ageing method

Several techniques of polymer characterization and different ageing methods have been used with the aim of developing a simple, fast and reliable method to qualify commercial pipe-grade polyethylene samples, and possibly to evidence the presence of recycled PE within PE pipes. The results of the different techniques used have been compared with respect to their capability to evidence differences in the degradation rate of different HDPE samples (including virgin HDPE, HDPE pipes obtained from virgin HDPE and HDPE pipes that probably contain recycled HDPE). FT-IR, TGA and DSC were found unsuitable for this purpose but, on the contrary, MFI measurements have been found sensitive enough to evidence different degradation rates when a suitable combination of high temperature, oxygen, mechanical stresses and mixing time had been used for ageing the sample.     

石墨填充高密度聚乙烯基复合材料导热性能的研究

选用导热系数较高的无机填料石墨对高密度聚乙烯(HDPE)进行填充改性;采用偶联剂和磨盘型力化学反应器对石墨进行表面处理,提高石墨与聚合物基体的界面相互作用;用自行研制的升温速率测定装置测试材料的导热性能,并研究材料的导热机理;用SEM观察复合材料的微观形态.实验结果表明:经偶联剂处理后,石墨在HDPE中均匀分布;测试试样的上表面温度随时间的变化可用三次多项式T=A₀+A₁t+A₂t²+A₃t³拟会;HDPE/石墨复合材料升温速率随石墨含量增加而增大;石墨含量为35％的复合材料最大升温速率为HDPE的1.75倍.     

Basalt fibre-reinforced high density polyethylene composite development using the twin screw extrusion process

Offshore renewable energy can lead the way towards sustainable energy harvesting and support the achievement of the CO2 reduction target by 2030. To achieve this goal it is necessary to decrease the manufacturing and deployment cost of the offshore devices. This paper focusses on the mechanical, chemical and microstructural assessment of a novel high density polyethylene (HDPE) reinforced with short basalt fibres for potential application as a hull material for wave energy devices. The choice of short fibres ensures the new composite can utilise existing low cost manufacturing methods for HDPE structures. In particular this study compares the properties of material with a recycled HDPE matrix with the properties of a material using a virgin HDPE matrix. The mechanical properties achieved by the novel composites exceed an improvement of ~300% in the properties of the monolithic polymer hence indicating the potential of this material, both for recycled and virgin HDPE. Furthermore, exploration in detail of the interaction fibres/matrix indicated the dynamic reaction between coupling agent and polymeric matrix showing the formation of molecular bonding perpendicular to the fibres, hence enhancing a 3D network that further increases the reinforcement abilities of the fibres.     

Aerosol direct fluorination: Direct synthesis of perfluorinated glyme ethers

Aerosol direct fluorination of 1,2-dimethoxyethane, bis(2-methoxyethyl)ether, triethyleneglycol dimethyl ether, and tetraethyleneglycol dimethyl ether produced the perfluorinated analogs in 36%, 22%, 30% and 15% isolated yields based on total input of hydrocarbon into the reactor. High effluent concentrations in excess of 80% were obtained in all cases indicating that low yields are primarily due to mechanical losses, not fragmentation or incomplete reaction. The clean reaction and the ability to produce high molecular weight fluorocarbons by direct fluorination suggests the applicability of aerosol fluorination to the production of fluorinated fluids and oils.     

Direct fluorination—Useful tool to enhance commercial properties of polymer articles

Fundamental features and industrial applications of the direct fluorination of polymers are reviewed. Fundamental features of the direct fluorination of a set of polymers, such as polystyrene, polyethyleneterephthalate, poly(2,6-dimethyl-1,4-phenylene oxide), PMMA, LDPE (two types), HDPE (six types), polyvinyltrimethylsilane, poly(4-methyl-pentene-1), polyimide Matrimid 5216^®, polysulfones, polyetheretherketone, polycarbonatesiloxane, polysulphone-polybuthadiene block-copolymers, polypropylene, PVF, PVDF, etc. are described. Influence of composition of the fluorinating mixture (F₂-He-N₂-O₂-HF), fluorine partial pressure, temperature and fluorination duration, on the rate of formation of the fluorinated layer and the chemical composition, density, refraction index, surface energy, gas separation properties and friction coefficient of fluorinated layer have been investigated. Processes of formation and termination of long-living and short-living radicals and grafting of acrylonitrile to fluorinated polymers have been studied. Industrial applications of the direct fluorination to enhance the commercial properties of polymeric goods, such as separation factor of polymeric membranes for gas separation, barrier properties of polymer vessels, pipes and packagings, adhesion, printability, wetting and transparency in visible and IR are reviewed.     

Fluorination of polyethylene films

Fluorination of HDPE films (100 and 1800 μm thick) and LDPE films (100 μm thick) with elemental fluorine is described. The films were fluorinated at temperatures between 40°C and 100°C. The degree of fluorination was increased by increasing the concentration of fluorine in the F₂/N₂ gas mixture. A diffusion-controlled process was indicated by plotting the measured depth of fluorination against the square root of fluorination time. The chemistry of the process was studied by ESCA measurements or by energy dispersive analyses in the scanning electron microscope.     

Comparison of extraction methods for sampling of low molecular compounds in polymers degraded during recycling

The demand for mechanical recycling of plastic waste results in an increasing amount of recycled polymeric materials available for development of new products. In order for recycled materials to find their way into the material market, high quality is demanded. Thereby, a complete and closed loop of polymeric materials can be achieved successfully. The concept of high quality for recycled plastics imply that besides a pure fraction of e.g. polyethylene (PE) or polypropylene (PP), containing only minor trace amount of foreign plastics, knowledge is required about the type and amount of low molecular weight (LMW) compounds. During long-term use (service-life), products made of polymeric materials will undergo an often very slow degradation where a series of degradation products are formed, in parallel, additives incorporated in the matrix may also degrade. These compounds migrate at various rates to the surrounding environment. The release rate of LMW products from plastics depends on the initiation time of degradation and the degradation mechanisms. For polymers the formation of degradation products may be initiated already during processing, and subsequent use will add products coming from the surrounding environment, e.g. fragrance and aroma compounds from packaging. During recycling of plastics, emissions which contain a series of different LMW compounds may reach the environment leading to unwanted exposure to additives and their degradation residues as well as degradation products of polymers.Several extraction techniques are available for sampling of LMW compounds in polymers before chromatographic analysis. This paper reviews and compares polymer dissolution, accelerated solvent extraction (ASE), microwave assisted extraction (MAE), ultrasound assisted extraction (UAE), super critical fluid extraction (SFE), soxhlet extraction, head-space extraction (HS), head-space solid phase micro extraction (HS-SPME), and head-space stir bar sorptive extraction (HSSE) as appropriate sampling methods for LMW compounds in recycled polymers. Appropriate internal standards useful for these kinds of matrices were selected, which improved the possibility for later quantification. Based on the review of extraction methods, the most promising techniques were tested with industrially recycled samples of HDPE and PP and virgin HDPE and PP for method comparison.     

Controlled fluorination of clays

The fluorination of clays by a mild fluorinating reagent, HPF₆ was investigated using a sample of bentonite. The reaction resulted in the fluorination at the aluminum sites to form octahedral aluminum oxyfluoride species. This led to considerable modification of the surface characteristics such as surface area, porosity and particle size of nano-clay particles. The fluorinated clay was characterized by X-ray powder diffraction, XPS, SEM, EDS, infrared spectroscopy and solid-state NMR.     

Binary and ternary blends of high‐density polyethylene with poly(ethylene terephthalate) and polystyrene based on recycled materials

Binary blends of recycled high‐density polyethylene (R‐HDPE) with poly(ethylene terephthalate) (R‐PET) and recycled polystyrene (R‐PS), as well as the ternary blends, i.e. R‐HDPE/R‐PET/R‐PS, with varying amounts of the constituents were prepared by twin screw extruder. The mechanical, rheological, thermal, and scanning electron microscopy (SEM) analyses were utilized to characterize the samples. The results revealed that both R‐HDPE/R‐PET and R‐HDPE/R‐PS blends show phase inversion but at different compositions. The R‐PET was found to have much higher influence on the properties enhancement of the R‐HDPE compared to R‐PS, but at the phase inverted situation, a significant loss in the tensile strength of R‐HDPE/R‐PET blend was observed due to the weak interaction at this morphological state. However, the ternary blends with higher loading of second phase, namely greater than 50 wt% of R‐PET+R‐PS, demonstrated better mechanical properties than the binary blends with the same content of either R‐PET or R‐PS. Copyright © 2009 John Wiley & Sons, Ltd.     

Fluorination of polymers by sulfur hexafluoride gas under electric discharge

Fluorination of low-density polyethylene, polyacetylene, and poly(vinyl alcohol) was carried out using SF₆ gas under electric discharge. The polymers were partially fluorinated and the extent of fluorination was more in the case of poly (vinyl alcohol) than the other two polymers. The fluorinated polymers were characterized by elemental analysis (Fluorine), IR, and x-ray diffraction. Optical transparency of the films was also measured. The fluorinated polymers show better solvent resistance and decreased transparency than the virgin polymer. © 1994 John Wiley & Sons, Inc.     

Pretreatment of Plastic Waste: Removal of Colorants from HDPE Using Biosolvents

Plastics recycling remains a challenge due to the relatively low quality of the recycled material, since most of the developed recycling processes cannot deal with the additives present in the plastic matrix, so the recycled products end up in lower-grade applications. The application of volatile organic solvents for additives removal is the preferred choice. In this study, pretreatment of plastic packaging waste to remove additives using biosolvents was investigated. The plastic waste used was high-density polyethylene (HDPE) with blue and orange colorants (pigment and/or dye). The first step was to identify the type of colorants present in the HDPE, and we found that both plastics presented only one colorant that was actually a pigment. Then, limonene, a renewable solvent, was used to solubilize HDPE. After HDPE dissolution, a wide range of alcohols (mono-, di-, and tri-alcohols) was evaluated as antisolvents in order to selectively precipitate the polymer and maximize its purity. The use of limonene as solvent for plastic dissolution, in combination with poly-alcohols with an intermediate alkyl chain length and a large number of hydroxyl (OH) groups, was found to work best as an antisolvent (1,2,3-propanetriol and 1,2,4-butanetriol), leading to a removal of up to 94% and 100% of the blue and orange pigments, respectively. Finally, three cycles of extraction were carried out, proving the capability of the solvent and antisolvent to be recovered and reused, ensuring the economic viability and sustainability of the process. This pretreatment provides a secondary source of raw materials and revenue for the recycling process, which may lead to an increase in the quality of recycled polymers, contributing to the development of an economical and sustainable recycling process.     

Surface and bulk properties of severely fluorinated carbon fibres

The development of ultra-inert composites using fluorinated carbon fibres as the reinforcement requires fluorinated carbon fibres with a durable surface composition. Here we report the effect of direct fluorination using an F₂/N₂ mixture at 653 K on the surface and bulk properties of two types of high strength carbon fibres. These were treated up to a surface fluorine content of ∼64 at.% and a bulk fluorine content of ∼15 mass%. A colour change was observed after fluorination caused by the changes in the graphitic band structure of the carbon fibres by the introduction of carbon sp³ hybridisation. The tensile strength and Young's modulus decrease after fluorination by up to 33 and 22%, respectively. XRD shows marginal changes in the interlayer distance but the crystallite size increases. Changes in the electrical conductivity of the fluorinated carbon fibres indicate that the modification is confined to the near surface volume. Predominantly covalent C-F bonds are formed as shown by X-ray photoelectron spectroscopy (XPS) and measured zeta (ζ)-potentials. Hence the fluorinated fibres are hydrophobic and have low surface tensions. This and the large increase in fibre surface area, as determined by nitrogen adsorption, is expected to facilitate interfacial interaction between fluorinated carbon fibres and fluoropolymers.     

Improved flame retardant properties of epoxy resin by fluorinated MMT/MWCNT additives

Flame retardant additives of montmorillonite (MMT) and multi-walled carbon nanotube (MWCNT) were embedded in epoxy resin to improve the resin's flame retardant properties. MMT was fluorinated to exfoliate its layers and enhance its dispersion into the epoxy resin. The MWCNT was also fluorinated to create hydrophobic functional groups for improved dispersion into the epoxy resin. The MWCNT reduced the degradation rate of the epoxy resin and increased the char yield. Limiting oxygen index also increased showing first order against char yield. The exfoliated MMT acted as an energy storage medium to hinder thermal transfer within the epoxy resin. The activation energy increased almost two times by fluorinated MMT/MWCNT additives. The fluorination of the additives, MMT and MWCNT significantly improved the flame retardant properties of the epoxy resin.     

Effects of additives on anodic fluorination in ionic liquid hydrogen fluoride salts

Anodic fluorination of ethyl α-(2-pyrimidylthio)acetate in neat ionic liquid hydrogen fluoride salts (Et₃N–3HF, Et₄NF–4HF, Et₄NF–5HF) was investigated to avoid an anode passivation, which sometimes occurs during anodic fluorination in organic solvent. In order to improve the yield of fluorinated product, polyether having coordination ability to cation and anodic stability was introduced to the reaction system as additives (3%). Furthermore, such additives were found to be also effective for anodic fluorodesulfurization of 4-phenylthio-1,3-dioxolan-2-one in neat ionic liquid system.     

Degradability of linear polyolefins under natural weathering

High density polyethylene (HDPE), linear low density polyethylene (LLDPE), and isotactic polypropylene (PP) containing antioxidant additives at low or zero levels were extruded and blown moulded as films. An HDPE/LLDPE commercial blend containing a pro-oxidant additive (i.e., an oxo-biodegradable blend) was taken from the market as supermarket bag. These four polyolefin samples were exposed to natural weathering for one year during which their structure and thermal and mechanical properties were monitored. This study shows that the real durability of olefin polymers may be much shorter than centuries, as in less than one year the mechanical properties of all samples decreased virtually to zero, as a consequence of severe oxidative degradation, that resulted in substantial reduction in molar mass accompanied by a significant increase in content of carbonyl groups. PP and the oxo-bio HDPE/LLDPE blend degraded very rapidly, whereas HDPE and LLDPE degraded more slowly, but significantly in a few months. The main factors influencing the degradability were the frequency of tertiary carbon atoms in the chain and the presence of a pro-oxidant additive. The primary (sterically hindered phenol) and secondary (phosphite) antioxidant additives added to PP slowed but did not prevent rapid photo-oxidative degradation, and in HDPE and LLDPE the secondary antioxidant additive had little influence on the rate of abiotic degradation at the concentrations used here.     

Morphology of the surface layer of polymers modified by gaseous fluorine

A change in the surface structure of low-density polyethylene films upon chemical modification by gaseous fluorine has been studied by scanning electron microcopy and X-ray spectral analysis. It has been demonstrated that this treatment leads to formation of the wavy surface; its characteristics depend on the method of polymer synthesis and the initial structure of the test sample. A possible mechanism for structural changes in the surface layer of the polymer during fluorination is considered. It is suggested that the molar volume and the configuration of polymer macromolecules change in the course of replacement of hydrogen atoms with fluorine atoms. Mathematical modeling has been performed for the formation of the fluorinated layer with due regard for chemical transformations of macromolecules and structural heterogeneity of the polymers. The isosurfaces of the polymer with various degrees of fluorination calculated within the framework of the above model indicate that the fluorinated layer being formed is characterized by unequal thickness due to different rates of fluorine diffusion in amorphous and crystalline regions. It has been shown that the degree of fluorination of the polymer is dependent on the duration of treatment. This relationship is in satisfactory agreement with the previous experimental data.     

Thermal Analysis Applied to Discarded Car Bumpers

The thermal properties of discarded bumpers from standard grade automobiles were compared to the corresponding data obtained from binary and ternary blends of virgin polyolefins of composition similar to the recycled product. After grinding and separating by specific gravity, the recycled material was identified by DSC, DMTA, TGA and ¹³C NMR. We found that it contains three polymers: polypropylyene (PP) as the major component, ethylene, propylene, diene methylene terpolymer (EPDM) and a small amount of high density polyethylene (HDPE).This revised version was published online in November 2005 with corrections to the Cover Date.     

Ionic Liquid-Assisted Grinding: An Electrophilic Fluorination Benchmark

We demonstrated the influence of liquid additives on the rate and selectivity of mechanochemical fluorination of aromatic and 1,3-dicarbonyl compounds with F-TEDA-BF₄. Substoichiometric catalytic quantities of ionic liquids speed up the reaction. We proposed an improved protocol for ionic liquids-assisted fluorination that allows easy and efficient isolation of fluorinated products by vacuum sublimation. A careful choice of additive results in high yields of fluorinated products and low E-factor for the overall process. Here, we report a benchmarking study of various ionic liquids in comparison with representative molecular solvents. A lower viscosity of ionic liquid additive is typically associated with higher yields and a higher degree of difluorination. Ionic liquids with fluorous anions (triflate and triflimide) are shown to be the most efficient catalysts for ionic liquid-assisted grinding.     

A Convenient Photocatalytic Fluorination of Unactivated CH Bonds

Fluorination reactions are essential to modern medicinal chemistry, thus providing a means to block site‐selective metabolic degradation of drugs and access radiotracers for positron emission tomography imaging. Despite current sophistication in fluorination reagents and processes, the fluorination of unactivated C? H bonds remains a significant challenge. Reported herein is a convenient and economic process for direct fluorination of unactivated C? H bonds that exploits the hydrogen abstracting ability of a decatungstate photocatalyst in combination with the mild fluorine atom transfer reagent N‐fluorobenzenesulfonimide. This operationally straightforward reaction provides direct access to a wide range of fluorinated organic molecules, including structurally complex natural products, acyl fluorides, and fluorinated amino acid derivatives.     

Preliminary Study on New Alternative Binders through Re-Refined Engine Oil Bottoms (REOBs) and Industrial By-Product Additives

Recent studies have worked towards addressing environmental issues such as global warming and greenhouse gas emissions due to the increasing awareness of the depletion of natural resources. The asphalt industry is seeking to implement measures to reduce its carbon footprint and to promote sustainable operations. The reuse of several wastes and by-products is an example of a more eco-friendly activity that fulfils the circular economy principle. Among all possible solutions, the road pavement sector encourages, on one hand, the use of recycled materials as a partial replacement of the virgin lithic skeleton; on the other hand, it promotes the use of recycled materials to substituting for a portion of the petroleum bituminous binder. This study aims to use Re-refined Engine Oil Bottoms (REOBs) as a main substitute and additives from various industrial by-products as a full replacement for virgin bitumen, producing high-performing alternative binders. The REOBs have been improved by utilizing additives in an attempt to improve their specific properties and thus to bridge the gap between REOBs and traditional bituminous binders. An even larger amount of virgin and non-renewable resources can be saved using these new potential alternative binders together with the RAP aggregates. Thus, the reduction in the use of virgin materials is applied at the binder and the asphalt mixture levels. Rheological, spectroscopic, thermogravimetric, and mechanical analysis were used to characterize the properties, composition, and characteristics of the REOBs, REOB-modified binders, and asphalt mixes. Thanks to the rheological investigations of possible alternative binders, 18 blends were selected, since they behaved like an SBS-modified bitumen, and then they were used for producing the corresponding asphalt mixtures. The preliminary mechanical analysis of the asphalt mixtures shows that six mixes have promising responses in terms of stiffness, tensile resistance, and water susceptibility. Nevertheless, the high variability of recycled materials and by-products has to be taken into consideration during the definition of alternative binders and recycled asphalt mixtures. In fact, this study highlights the crucial effects of the chemical composition of the constituents and their compatibility on the behaviour of the final product. This preliminary study represents a first attempt to define alternative binders, which can be used in combination with recycled aggregates for producing more sustainable road materials. However, further analysis is necessary in order to assess the durability and the ageing tendency of the materials.