Synthesis of mesoporous γ-AlOOH@Fe3O4 magnetic nanomicrospheres

Mesoporous γ-AlOOH@Fe₃O₄ magnetic nanomicrospheres were synthesized using superparamagnetic Fe₃O₄ nanoparticles as the core and aluminum isopropoxide (AIP) as the aluminum source. The obtained magnetic nanomicrospheres were characterized by X-ray powder diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), N₂ adsorption–desorption and vibrating sample magnetometry (VSM). The effects of preparation parameters such as hydrolysis time of AIP, concentration of AIP and coating layer number on microspheres were investigated. The results indicated that the mesoporous γ-AlOOH@Fe₃O₄ magnetic nanomicrospheres consisted of a mesoporous γ-AlOOH shell and a Fe₃O₄ magnetic core. The diameter of γ-AlOOH@Fe₃O₄ nanomicrospheres was about 200 nm, the thickness of mesoporous γ-AlOOH shell was about 5 nm and the average pore size was 3.8 nm. The thickness of the mesoporous γ-AlOOH shell could be controlled via layer-by-layer coating times. The formation mechanism of the mesoporous γ-AlOOH shell involved a “chemisorption–hydrolysis” process.     

Controlled synthesis of hollow magnetic Fe3O4 nanospheres: Effect of the cooling rate

The controlled synthesis of hollow magnetite (Fe₃O₄) nanospheres of varying sizes and structures was successfully obtained via a facile solvothermal process and varying cooling processes. The Fe₃O₄ nanospheres were characterized by X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and superconducting quantum interference device magnetometry. The diameters of the as-synthesized nanospheres were controlled at around 500–700 nm by simply changing the cooling rate, which had an obvious influence on the morphology and magnetic properties of these Fe₃O₄ nanospheres. While a low cooling rate triggered the formation and extension of the cracks present in the Fe₃O₄ nanospheres, a sudden drop of temperature tended to favor multi-site nucleation of the crystals as well as the formation of compact and smooth hollow nanospheres with superior crystallinity and high saturation magnetization. The growth mechanism of hollow magnetite oxide nanospheres was proposed and the correlation between the structure and the magnetic properties of the hollow nanospheres was discussed, which promises the potential of the hollow nanospheres in various applications such as drug delivery and cell separation.     

Preparation of FeCo-, FeNi- and NiCo-alloy coated cenosphere composites by heterogeneous precipitation

Precursors of binary alloy (Fe_1/2Co_1/2, Fe_1/2Ni_1/2, Ni_1/2Co_1/2, hereinafter referred to as FeCo, FeNi, NiCo) coated cenospheres were prepared by heterogeneous precipitation under optimized conditions. Magnetic binary alloy coated cenosphere composites with core–shell structure were subsequently obtained by thermal reduction of the as-prepared precursors at 700 °C for 2 h under H₂/N₂ atmosphere. The results showed that the alloy coatings were uniform and the binary alloy coated cenosphere composites basically retained the spherical morphology, suggesting that the thickness of the alloy coating could be adjusted to fabricate core–shell composites with multilayer structures. The composites exhibited higher coercivity than the pure alloy powders, and could therefore be used for high-performance functional materials and devices.     

Metallic iron nanoparticles: Flame synthesis,characterization and magnetic properties

Metallic iron (Fe) nanoparticles (NPs) with a typical core–shell structure have been prepared by a simple and continuous flame spray pyrolysis (FSP) method, which are stabilized by the corresponding Fe₃O₄ shell with a thickness of 4–6 nm. The size of metallic Fe cores is about 30–80 nm. The core–shell structured iron NPs show an air stability as long as one month as a result of the protection of oxide shell. Through the control of the residence time of materials in flame and flame atmosphere, metallic Fe and iron oxides are obtained, showing a better external magnetic field responsibility. It is concluded that the evolution of morphology and composition of flame-made magnetic NPs could be attributed to the competition mechanism between reduction and oxidation reactions of in situ flame combustion, which offers more choices and better effective design strategy for the synthesis of advanced functional materials via FSP techniques.     

Facile aqueous synthesis and thermal insulating properties of low-density glass/TiO2 core/shell composite hollow spheres

Anatase TiO₂ shells assembled on hollow glass microspheres (HGM) with tunable morphologies were successfully prepared through a controllable chemical precipitation method with urea as the precipitator. Thus, glass/TiO₂ core/shell composite hollow spheres with low particle density (0.40 g/cm³) were fabricated. The phase structures, morphologies, particle sizes, shell thicknesses, and chemical compositions of the composite microspheres were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS). The morphology of the TiO₂ shell can be tailored by properly monitoring the reaction system component and parameters. The probable growth mechanism and fabrication process of the core/shell products involving the nucleation and oriented growth of TiO₂ nanocrystals on hollow glass microspheres was proposed. A low infrared radiation study revealed that the radiation properties of the products are greatly influenced by the unique product shell structures. A thermal conductivity study showed that the TiO₂/HGM possess low thermal conductivity that is similar to that of the pristine HGMs. This work provides an additional strategy to prepare low-density thermal insulating particles with tailored morphologies and properties.     

Preparation and Li+ storage properties of hierarchical hollow porous carbon spheres

Hollow ordered porous carbon spheres (HOPCS) with a hierarchical structure were prepared by templating with hollow ordered mesoporous silica spheres (HOMSS). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that HOPCS exhibited a spherical hollow morphology. High-resolution TEM, small angle X-ray diffraction (SAXRD) and N₂ sorption measurements confirmed that HOPCS inversely replicated the unconnected hexagonal-stacked pore structure of HOMSS, and possessed ordered porosity. HOPCS exhibited a higher storage capacity for Li⁺ ion battery (LIB) of 527.6 mA h/g, and good cycling performance. A large capacity loss during the first discharge–charge cycle was found attributed to the high content of micropores. The cycling performance was derived from the hierarchical structure.     

Preparation and electrochemical performance of carbon-coated LiFePO4/LiMnPO4-positive material for a Li-ion battery

Lithium iron phosphate (LiFePO₄)/lithium manganese phosphate (LiMnPO₄)-positive material was successfully prepared through ball milling and high-temperature sintering using manganese acetate, lithium hydroxide, ammonium dihydrogen phosphate, and ferrous oxalate as raw materials. The as-prepared samples were characterized by X-ray diffraction, transmission electron microscopy, scanning electron microscopy, a constant current charge–discharge test, cyclic voltammetry, and electrochemical impedance spectroscopy. The effects of lithium iron phosphate coating were also discussed. Because of its special core–shell structure, the as-prepared LiMn_0.7Fe_0.3PO₄–LiFePO₄–C exhibits excellent electrochemical performance. The discharge capacity reached 136.6 mAh/g and the specific discharge energy reached 506.9 Wh/kg at a rate of 0.1 C.     

Fabrication of magnetic nanosized γ-FeNi-coated ceramic core–shell microspheres by heterogeneous precipitation and thermal reduction

Precursors with NiCO₃·2Ni(OH)₂·2H₂O- and Fe₂O₃·nH₂O-coated alumina, graphite and cenosphere were synthesized by precipitation using ferrous sulfate, nickel sulfate, ammonium bicarbonate, alumina, graphite and cenosphere as the main starting materials. Magnetic γ-FeNi-coated alumina, graphite and cenosphere core–shell structural microspheres were subsequently prepared by thermal reduction of the as-prepared precursors at 600 °C for 2 h. Precipitation parameters, e.g. concentration of ceramic micropowders (10 g/L), sulfate solution (0.2 mol/L), rate of adding reactants (3 mL/min) and pH value were optimized by a trial-and-error method. Powders of the precursors and the resulting coating of γ-FeNi with grain size below 40 nm on alumina, graphite and cenosphere microspheres were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The magnetic properties of the nanosize γ-FeNi-coated alumina, graphite and cenosphere microspheres were measured by vibrating sample magnetometer (VSM). The results show that the core–shell structural γ-FeNi-coated ceramic microspheres exhibited higher coercivity than pure γ-FeNi powders, indicating that these materials can be used for high-performance functional materials and devices.     

Functionalized TiO2@ZrO2@Y2O3 ：Eu3＋ core-multishell microspheres and their photoluminescence properties

TiO2@ZrO2@Y2O3 ：Eu3＋ composite particles with a core-multishell structure were synthesized through the combination of a layer-by-layer （LBL） self-assembly method and a sol-gel process. The obtained sam- ples were characterized with scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, and fluorescence spectropho- tometry. The results showed that the composite particles had a core-multishell structure, spherical morphology, and a narrow size distribution. The presence of a ZrO2 layer on the TiO2 core can effec- tively prevent the reaction between the TiO2 core and a Y203 shell; the temperature for the reaction between the TiO2 core and the Y203 shell in the TiO2@ZrO2@Y2O3 ：Eu core-multishell phosphor can be elevated by 300 ℃ compared to that for TiO2@ZrO2：Eu. Upon excitation of the core-multishell particles in the ultraviolet （254 nm）, the Eu3＋ ion in the Y2O3 ：Eu3＋ shell shows its characteristic red emission （611 nm, 5D0→7F2）, and the photoluminescence （PL） intensity of the phosphor with the core-multishell structure was obviously greater than that of the core-shell TiO2@Y2O3 ：Eu phosphor.     

Hydrothermal growth of octahedral Fe3O4 crystals

This paper reports the growth of octahedral magnetic Fe3O4 particles from iron powders via a simple alkaline hydrothermal process. The chemical compositions and morphologies of the as-grown Fe3O4 particles were characterized by X-ray diffraction （XRD）, X-ray photoelectron spectra （XPS）, and scanning electron microscopy （SEM）. Structure characterization showed that the phase structure of the prepared particles evolved from α-Fe to pure Fe3O4 with increasing concentration of KOH, indicating the important role of KOH concentration on the formation of the magnetite octahedron. The magnetic properties of samples were also studied by means of a vibrating sample magnetometer （VSM）. The pure magnetite Fe3O4 octahedrons exhibited a relatively high saturation magnetization of 96.7 emu/g.     

Tribological and tribochemical properties of magnetite nanoflakes as additives in oil lubricants

This detailed the tribological and tribochemical properties of magnetite (Fe₃O₄) nanoflakes used as additives in ^#40 base oil in a four-ball tribo-tester. The average friction coefficient of the friction pair for lubricant containing the Fe₃O₄ nanoflakes of 1.5 wt% as a lubricant additive in the base oil is decreased by 18.06% compared to that of solely base oil. The chemical composition of base oil with the Fe₃O₄ nanoflake additives did not change during the 48-h friction assessment. The decreased saturation magnetization and increased coercivity of magnetite nanoflakes occurred due to the distortion of the basal planes and the presence of hematite (α-Fe₂O₃) generated by the tribochemical reactions during the friction process. The multi-layer low-shear-stress tribochemical lubrication films on the surface of the friction pair could form because the nanoflake particles arrange and adhere onto the surface of the friction pair in an orderly manner, and the tribochemical reactions of the friction pair in the presence of the nanoflakes occur as Fe → FeO → Fe₃O₄ → γ-FeOOH → γ-Fe₂O₃ → α-Fe₂O₃. The formation of the films can improve the tribological properties.     

SiO2-coated pure anatase TiO2 catalysts for enhanced photo-oxidation of naphthalene and anthracene

Our current efforts reveal the preparation of SiO₂@TiO₂ nanocomposites having different thicknesses of silica shell and the relationship to photocatalytic activity (PCA) for the photo-oxidation of naphthalene and anthracene. The presence of SiO₂ coating over TiO₂ surface was demonstrated by FT-IR analysis, with peaks corresponding to SiOSi (1081 cm⁻¹) and SiOTi (950 cm⁻¹) bonds observed. High-resolution transmission electron microscopy analysis confirmed the presence of SiO₂ in the as-prepared nanocomposites and the amount of Si, Ti, and O was determined by energy dispersive X-ray spectroscopy analysis. Increasing the SiO₂ shell thickness increases the surface area of the nanocomposites (69–235 m²/g), which enhances naphthalene/anthracene adsorption. However, the observed PCA trend presents an inverse correlation to the adsorption studies, where the as-prepared samples possessing the highest surface areas exhibited the least PCA, while catalysts having lower surface areas (among silica coated samples) displayed the highest PCA in the degradation of naphthalene and anthracene to CO₂. Despite complete degradation of naphthalene and anthracene, incomplete mineralization occurred, ascribed to the formation of various intermediates, identified by GC–MS analysis.     

Controllable hydrothermal synthesis of star-shaped Sr3Fe2(OH)12 assemblies and their thermal decomposition and magnetic properties

Pure phase star-shaped hydrogarnet Sr₃Fe₂(OH)₁₂ assemblies were synthesized by a mild hydrothermal method (210 °C, 12 h), and the effects of the preparation conditions on the phase composition of the product were investigated. It was found that the impurity phases could be decreased or eliminated by increasing the molar ratio of Sr²⁺ to Fe³⁺, and that high temperatures favored the formation of Sr₃Fe₂(OH)₁₂ and reduced the concentration of CO₃^2–-containing byproducts. The thermal decomposition of the star-shaped Sr₃Fe₂(OH)₁₂ assemblies was examined, and the results showed that the dehydration process at higher temperatures is accompanied by the formation of SrFeO_3–δ. Above 655 °C, a solid state reaction between the SrFeO_3–δ and Sr(OH)₂ or SrCO₃ results in the formation of Sr₄Fe₃O_10–δ.The magnetic properties of the as-synthesized Sr₃Fe₂(OH)₁₂ and of samples calcined at different temperatures were assessed. A sample calcined at 575 °C exhibited greatly enhanced ferromagnetic properties, with a remanent magnetization of 1.28 emu/g and a coercivity of 4522.1 Oe at room temperature.     

Influence of disodium hydrogen phosphate dodecahydrate on hydrothermal formation of hemihydrate calcium sulfate whiskers

The influence of Na₂HPO₄·12H₂O on the hydrothermal formation of hemihydrate calcium sulfate (CaSO₄·0.5H₂O) whiskers from dihydrate calcium sulfate (CaSO₄·2H₂O) at 135 °C was investigated. Experimental results indicate that the addition of phosphorus accelerates the hydrothermal conversion of CaSO₄·2H₂O to CaSO₄·0.5H₂O via the formation of Ca₃(PO₄)₂ and produces CaSO₄·0.5H₂O whiskers with thinner diameters and shorter lengths. Compared with the blank experiment without Na₂HPO₄·12H₂O, the existence of minor amounts (8.65 × 10⁻⁴–4.36 × 10⁻³ mol/L) of Na₂HPO₄·12H₂O led to a decrease in the diameter of CaSO₄·0.5H₂O whiskers from 1.0–10.0 to 0.5–2.0 μm and lengths from 70–300 to 50–200 μm.     

Preparation of SiO2/TiO2 Janus particles by electrostatic assembly,hydrolysis and calcination

This paper describes a novel chemical method for preparing SiO₂/TiO₂ Janus particles. First, polystyrene (PSt)/SiO₂ particles with a raspberry-like structure are prepared by electrostatic assembly. The influences of the reaction time of sulfonation and the treatment times of polyelectrolyte solutions (PDADMAC, PSS) on PSt and SiO₂ are investigated with respect to the surface charge density of the particles. SiO₂/TiO₂ Janus particles are then obtained by hydrolysis of butyl titanate on the surface of PSt/SiO₂ particles followed by a calcination process. Particle size analyzer, Zeta potential instrument, FTIR, TEM and SEM are used to characterize the particle size, the amount of charge on the surface of PSt and SiO₂ particles and the compositions and morphologies of PSt/SiO₂, SiO₂/TiO₂ and PSt/SiO₂/TiO₂. The diameters of the PSt, SiO₂, PSt/SiO₂ and SiO₂/TiO₂ particles are 2.0 μm, 303 nm, 2.7 μm and 330 nm, respectively.     

Micro fibrous entrapped ZnO-CaO/A1203 for high efficiency hydrogen production via methanol steam reforming

Sinter-locked microfibrous networks consisting of -3 vol.% of 8 p.m （dia.） nickel microfibers have been utilized to entrap -30vo1.% of 100-200 μm dia. porous AI203. ZnO and CaO were then highly dispersed onto the pore surface of entrapped A1203 by the incipient wetness impregnation method. Due to the unique combination of surface area, pore size/particle size, thermal conductivity, and void volume, the resulting microfibrous catalyst composites provided significant improvement of catalytic bed reactivity and utilization efficiency when used in methanol steam reforming. Roughly 260 mL/min of reformate, comprising 〉70% H2, 〈5% CO and trace CH4, with 〉97% methanol conversion, could be produced in a I cm3 bed volume of our novel microfihrous entrapped ZnO-CaO/Al2O3 catalyst composite at 470℃ with a high weight hourly space velocity （WHSV） of 15 h-1 using steam/methanol （1.3/1） mixture as feedstock. Compared to a packed bed of 100-200μm ZnO-CaO/Al2O3, our composite bed provided a doubling of the reactor throughput with a halving of catalyst usage.     

Preparation of nano-sized Al2O3–2SiO2 powder by sol–gel plus azeotropic distillation method

Nano-sized amorphous Al₂O₃–2SiO₂ powder was prepared by a sol–gel method coupled with azeotropic distillation. The structure of the powder was investigated by DTS, BET, TEM, FT-IR, TG-DTA and XRD, showing that n-butanol azeotropic distillation could effectively remove water from the aluminosilicate gels and prevent the formation of hard agglomerates in the drying process. The average particle diameter of the powder was about 70 nm. The largest BET specific surface area of the powder was 669 m²/g. To examine the alkali-activation reactivity of the powder, alkali-activation tests were performed with the powder reacting with sodium silicate solution. The synthetic powder was found to be highly reactive.     

Modification of silica with PMMA via ultrasonic irradiation and its application for reinforcement of polyacrylates

Polymethyl methacrylate （PMMA） encapsulated silica nanocomposite particles were prepared by ultra- sonically induced in situ polymerization of methyl methacrylate （MMA） on the surface of silica sol. The nanoparticles were characterized by Fourier transform infrared spectroscopy （FFIR）, transmission electron microscopy （TEM）, thermogravimetry （TG）, scanning electron microscopy （SEM）. The results showed that core-shell structure nanocomposite particles with an average size of 36 nm were obtained, and the thickness of polymer encapsulating layer was about 8 nm. The pretreatment of silica sol with tert-butyl hydroperoxide （TBHP） and the addition of ~-methacryloxypropyl trimethoxysilane （MAPTS） significantly enhanced the encapsulation effect. Modified by the polymer layer, the silica particles could be well dispersed in matrices and utilized to improve the mechanical performance of polyacrylates.     

Preparation of calcium sulfate whiskers from FGD gypsum via hydrothermal crystallization in the H2SO4–NaCl–H2O system

Little attention has thus far been paid to the potential effect of solution composition on the hydrothermal crystallization of calcium sulfate whiskers prepared from flue-gas desulfurization (FGD) gypsum. When purified FGD gypsum was used as raw material, the morphology and phase structure of the hydrothermal products grown in pure water, H₂SO₄–H₂O, NaCl–H₂O, and H₂SO₄–NaCl–H₂O solutions as well as the solubility of purified FGD gypsum in these solutions were investigated. The results indicate that calcium sulfate whiskers grow favorably in the H₂SO₄–NaCl–H₂O system. When prepared using 10–70 g NaCl/kg gypsum −0.01 M H₂SO₄–H₂O at 130 °C for 60 min, the obtained calcium sulfate whiskers had diameters ranging from 3 to 5 μm and lengths from 200 to 600 μm, and their phase structure was calcium sulfate hemihydrate (HH). Opposing effects of sulfuric acid and sodium chloride on the solubility of the purified FGD gypsum were observed. With the co-presence of sulfuric acid and sodium chloride in the reaction solution, the concentrations of Ca²⁺ and SO₄²⁻ can be kept relatively stable, which implies that the crystallization of the hydrothermal products can be controlled by changing the concentrations of sulfuric acid and sodium chloride.     

壳层形态对核/壳结构PS/SiO_2复合磨料抛光性能的影响

以聚苯乙烯(PS)微球为内核,通过控制正硅酸乙酯的水解过程制备具有不同壳层形态的核/壳结构PS/SiO2复合磨料,应用于二氧化硅介质层的化学机械抛光,借助AFM测量抛光表面的形貌、轮廓曲线及粗糙度.SEM和TEM结果显示:碱性水解条件下,复合磨料的壳层由SiO2纳米颗粒组成(非连续壳层);酸性条件下,复合磨料的壳层则呈无定型网状(连续壳层).抛光对比试验结果表明:复合磨料的PS弹性内核有利于降低表面粗糙度并减少机械损伤,SiO2壳层则有利于提高材料去除率,复合磨料的核/壳协同效应对于提高抛光质量具有主要影响.相对于非连续壳层复合磨料,具有连续壳层的PS/SiO2复合磨料能够得到更低的抛光表面粗糙度值(RMS=0.136 nm),且在抛光过程中表现出了更好的结构稳定性.然而,PS/SiO2复合磨料的壳层形态对抛光速率的影响则不明显.