Enhanced microwave absorption in ZnO/carbonyl iron nano-composites by coating dielectric material

The microwave absorption properties of zinc oxide/carbonyl iron composite nanoparticles fabricated by high energy ball milling were studied at 0-20 GHz. Experiments showed that ZnO as a kind of dielectric material coating carbonyl iron particles made the bandwidth of reflection loss (RL)<−5 dB expanding to the low frequency, and enhanced absorption effect obviously. For a 3 mm thickness absorber of ZnO/carbonyl iron after 30 h milling, the values of RL<−5 dB and RL<−8 dB were obtained in the frequency range from 7.0 GHz to 17.8 GHz and from 9.8 dB to 14.9 dB, respectively, and its strongest RL peak was −29.34 dB at 13.59 GHz. The magnetic loss of carbonyl iron particles and the dielectric loss of ZnO particles were the main mechanisms of microwave absorption for the composites.     

Magnetic and electromagnetic wave absorption properties of α-Fe(N) nanoparticles

Magnetic and electromagnetic wave absorption properties of α-Fe(N) nanoparticles, synthesized by chemical vapor condensation and then kept in air for 5 years, have been studied. The magnetic properties of the α-Fe(N) nanoparticles were slightly decreased because of the degradation in air. A slight increase in the thickness of oxide shells results in an excellent dielectric loss. The α-Fe(N) nanoparticles exhibited outstanding reflection loss (RL<−20 dB) in a 4.5-18 GHz for the absorber thicknesses of ~1-3.1 mm, and an optimal RL of −37.5 dB was obtained at 10.4 GHz with an absorber thickness of 1.6 mm. The broadest bandwidth (RL<−10 dB) from 13.3 to 17.4 GHz, covering almost the whole Ku-band, is obtained for a 1.2 mm layer.     

Microwave absorption properties of one thin sheet employing carbonyl-iron powder and chlorinated polyethylene

To solve more and more serious electromagnetic interference problem, one thin microwave absorbing sheet employing carbonyl-iron powder (CIP) and chlorinated polyethylene (CPE) was prepared. The pattern, static magnetic properties and phase of CIP were characterized by scanning electron microscope (SEM), vibrating sample magnetometer (VSM) and X-ray diffraction (XRD), respectively. The electromagnetic parameters of CIP were measured in the frequency range of 2-18 GHz, and the electromagnetic loss mechanisms of the powder were discussed. The microwave absorption properties of composite sheets with different thicknesses and CIP ratios in matrix were investigated by measuring reflection loss (RL) in 2-18 GHz frequency range using the arch method. The results showed that appropriate CIP content and thickness could greatly improve microwave absorption properties in lower frequency range. For the sample with the weight ratio (CIP:CPE) of 16:1 and 1.5 mm thickness, the bandwidth (RL below −10 dB) achieved 1.1 GHz (2-3.1 GHz), and the minimum reflection loss value was obtained −13.2 dB at 2.2 GHz. This suggested that CIP/CPE composites could be applied as thin microwave absorbers in S-band (2-4 GHz).     

Electromagnetic and microwave absorption properties of carbonyl iron/La0.6Sr0.4MnO3 composites

In this work carbonyl iron/La_0.6Sr_0.4MnO₃ composites were prepared to develop super-thin microwave absorbing materials. The complex permittivity, permeability and microwave absorption properties are investigated in the frequency range of 8-12 GHz. An optimal reflection loss of −12.4 dB is reached at 10.5 GHz with a matching thickness of 0.8 mm. The thickness of carbonyl iron/La_0.6Sr_0.4MnO₃ absorber is thinner, compared with conventional carbonyl iron powders with the same absorption properties. The bandwidth with a reflection loss exceeding −7.4 dB is obtained in the whole measured frequency range with the thickness of 0.8 mm. The excellent microwave absorption properties are attributed to a better electromagnetic matching established by the combination of the enhanced dielectric loss and nearly invariable magnetic loss with the addition of La_0.6Sr_0.4MnO₃ nanoparticles in the composites. Our work indicates that carbonyl iron/La_0.6Sr_0.4MnO₃ composites may have an important application in wide-band and super-thin electromagnetic absorbers in the frequency range of 8−12 GHz.     

Electromagnetic and microwave absorption properties of Fe3O4 magnetic films plated on hollow glass spheres

Magnetic hollow spheres of low density were prepared by plating Fe₃O₄ magnetic films on hollow glass spheres using ferrite plating. The complex permeability and permittivity of spheres–wax composites were measured in the range of 2–18 GHz. The complex permeability and permittivity increased, and the dielectric and magnetic losses were improved as the volume fraction of the magnetic spheres in the composites increased from 60% to 80%, which also resulted in a great improvement of microwave absorption properties. For composites with volume fraction 80%, its magnetic resonance frequency was at about 13 GHz and it appeared three loss peaks in the calculated reflection loss curves; the bandwidth less than −10 dB was almost 4 GHz which was just in the Ku-band frequencies (12–18 GHz) and a minimum reflection loss of −20 dB was obtained when the thickness was 2.6 mm; the microwave absorbing properties were mainly due to the magnetic loss. The results showed that the magnetic spheres composites were good and light microwave absorbers in the Ku-band frequencies.     

Optimization of electromagnetic matching of carbonyl iron/BaTiO3 composites for microwave absorption

Microwave absorbing materials filled with BaTiO₃ and carbonyl iron (CI) particles with various weight fractions (BaTiO₃/CI particles=100/0 to 0/100) are investigated. The dielectric and magnetic properties of the absorbers can be tuned by changing the weight ratio of BaTiO₃/CI particles in the frequency range of 2-18 GHz. Numerical simulations are also performed to design a single-layer and double-layer absorber. The minimum reflection loss of the composite filled with 20 wt% BaTiO₃ and 60 wt% CI particles at 2.0 mm thickness can be reached to −42 dB at 4.1 GHz. With the weight ratio of CI particles in the composite increased, the microwave absorption peak shifted to the lower frequency region. By using a double-layer absorber structure, the microwave absorption performance of the absorber is enhanced. The result shows that the total thickness of the absorber can be reduced below 1.4 mm by using a matching layer filled with 50 wt% BaTiO₃, and an absorption layer filled with 60 wt% BaTiO₃ and 20 wt% CI particles, whereas the reflection loss below −10 dB can be obtained in the frequency range of 10.8-14.8 GHz and the minimum reflection loss of −59 dB can be obtained at 12.5 GHz.     

Preparation, characterization and microwave absorption properties of electroless Ni-Co-P-coated SiC powder

Silicon carbide particles reinforced nickel-cobalt-phosphorus matrix composite coatings were prepared by two-step electroless plating process (pre-treatment of sensitizing and subsequent plating) for the application to lightweight microwave absorbers, which were characterized by scanning electron microscopy (SEM), X-ray diffraction analysis (XRD), vibrating sample magnetometer (VSM) and vector network analyzer, respectively. The results show that Ni-Co-P deposits are uniform and mixture crystalline of α-Co and Ni₃P and exhibit low-specific saturation magnetization and low coercivity. Due to the conductive and ferromagnetic behavior of the Ni-Co thin films, high dielectric constant and magnetic loss can be obtained in the microwave frequencies. The maximum microwave loss of the composite powder less than −32 dB was found at the frequency of 6.30 GHz with a thickness of 2.5 mm when the initial atomic ratio of Ni-Co in the plating bath is 1.5.     

Comparison of the effects of particle shape on thin FeSiCr electromagnetic wave absorber

The raw materials of FeSiCr were processed in the ball mill for 30 h and the shape of the FeSiCr particles was changed from sphere to flake type, which was observed using a scanning electron microscope. And FeSiCr composite microwave absorbers were mixed with silicone for mobile phones and the effects of the thickness of the samples on the absorption were measured using a network analyzer in order to investigate the relationship between the microwave absorption and the material constants. The flake-type FeSiCr-rubber composite showed high reflection loss, which was due to the high complex permittivity and permeability. Also, the matching frequency shifted toward lower frequency range with microwave absorber thickness, and the maximum reflection loss of −8.7 dB was observed in 1.85 GHz for a 1.6 mm thickness.     

Absorption properties of carbonyl-iron/carbon black double-layer microwave absorbers

Double-layer materials were devised in order to improve the absorbing properties of electromagnetic wave absorbing plates. The double-layer wave absorbing materials are composed of a matching layer and an absorption layer. The matching layer is the surface layer through which most of the incident waves can enter, and the absorption layer beneath it plays an important role in incident wave attenuation. The total thickness of the double layer is the sum of the thicknesses of these two layers. Carbonyl iron (CI) and carbon black (CB) were used as absorbents in the matching and absorption layers, respectively. The structures of the CI and CB particles were analyzed using scanning electron microscopy and transmission electron microscopy; the dielectric properties and absorption mechanisms were also studied. In the testing frequency range 2-18 GHz, the results show that the double-layer absorbers have two absorption peaks, and the positions and values of these peaks change with the content level of the absorbents. When the mass fraction of CI in the matching layer is 50% and the total thickness of the absorber is 4 mm, the effective absorption band (below −8 dB) reaches 5.5, 5.8, and 6.5 GHz. Where the mass fraction of CB is 50% or 60% and the mass fraction of CI is 70%, the bandwidth with reflection loss below −4 dB is larger than 10 GHz.     

Preparation and microwave absorption properties of electroless Co-Ni-P coated strontium ferrite powder

A new type of Co-Ni-P coated strontium ferrite nanocomposite was prepared with electroless plating enhanced by ultrasonic wave at room temperature. The plating process was studied carefully. The morphology, crystal structure and microwave absorption properties of the Co-Ni-P coated powder were studied with field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), energy dispersive analysis of X-rays (EDX) and vector network analyzer. The results show that the strontium ferrite powder was successfully coated with Co-Ni-P alloy and possesses excellent microwave absorption properties. The maximum microwave loss of the composite powder reaches −44.12 dB. The bandwidth with the loss above −10 dB exceeds 13.8 GHz.     

Microwave absorption properties of rod-shaped Co-Ni-P shells prepared by metallizing Bacillus

The rod-shaped Co-Ni-P shells were prepared by metalling Bacillus. The microstructures and composition of the shells were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive analysis (EDS). The electromagnetic parameters were measured by the coaxial line method in the frequency of 2-18 GHz. It was found that the Bacillus were successfully coated with Co-Ni-P, and the inner structure of the shells are hollow in structure. The shells exhibit excellent microwave absorption properties in 5-17 GHz frequency. The microwave reflection loss is above −10 dB in 5.38-16.6 GHz frequency. The maximum microwave reflection loss reaches −35.83 dB at 9.12 GHz for samples thickness 2.4 mm, and the widest bandwidth for microwave reflection loss above −10 dB is about ∼5.32 GHz for samples thickness 2.0 mm. These results confirm the feasibility of applying Bacillus as biotemplates for fabrication of the metallic shells as lightweight microwave absorption materials are very promising for applications.     

Attractive microwave absorption and the impedance match effect in zinc oxide and carbonyl iron composite

The flower-like ZnO and ZnO/carbonyl-iron composite have been prepared by a sonochemical route and ball-milling process, respectively. For ZnO/carbonyl-iron composite, a reflection loss (RL) exceeding −20 dB was obtained in a broad frequency range of 8.4-17.9 GHz with a thin thickness of 1.2-2.3 mm. An optimal RL of −61 dB was found at 11.7 GHz for an absorber thickness of 1.91 mm. It is demonstrated that the attractive microwave-absorption properties are a consequence of a proper electro-magnetic impedance match and geometrical cancellation at the air-material interface. In addition, an impedance mismatch function was proposed, which provides an effective method to determine the microwave absorbing properties from the intrinsic materials constants. The calculated value of matching frequency and thickness is well consistent with the experimental data. The method also provides a simple theoretical graphic aid for determining the absorption characteristics and the location of the matching conditions in the frequency domain.     

Model design on calculations of microwave permeability and permittivity of Fe/SiO2 particles with core/shell structure

Fe/SiO₂ particles with core/shell structure were prepared by coating silica on the surface of a commercial spherical carbonyl iron via the hydrolysis process of tetraethyl orthosilicate (TEOS). The electromagnetic performance of commercial carbonyl iron and as-prepared Fe/SiO₂ particles was studied theoretically and experimentally. As predicted by the theoretical calculation based on the Bruggeman formula and the Landau–Lifshitz–Gilbert (LLG) theory, the insulating surface layer of silica was effective to reduce the permittivity parameters of pure carbonyl iron. The measured results showed good agreement with the theoretical prediction. Although there was a little decrease in the permeability of the Fe/SiO₂ core/shell particles, a better impedance match especially at higher frequency range was obtained when used as a microwave absorber. The reflection loss (RL) curves show that the lowest reflection loss of Fe/Epoxy composite (−20.5 GHz) was obtained corresponding to the frequency of 8.5 GHz when the thickness of the absorber was 3 mm. A different trend was observed in Fe/SiO₂/Epoxy composite. The reflection loss value got lower by decreasing the thickness of absorbers. At the thickness of 2.2 mm, a relative low reflection loss (−17 GHz) corresponding to the frequency of 13.6 GHz was obtained. Compared with the Fe/Epoxy composite, the improvement on shifting the reflection loss peak to higher frequency and on reducing the optimal thickness of absorbers was made by Fe/SiO₂/Epoxy composite.     

Absorbing properties and structural design of microwave absorbers based on W-type La-doped ferrite and carbon fiber composites

Sol–gel method was used to prepare W-type BaCo₂Fe₁₆O₂₇ hexaferrite and La-doped Ba_0.7La_0.3Co₂Fe₁₆O₂₇ hexaferrite. Electromagnetic parameters of the ferrites and short carbon fiber composites were measured, and reflectivity was calculated according to transmission-line theory in the range 12.4–18 GHz. The results show that reflection loss of the doped ferrite composite is higher as compared to the no doped ferrite composite. Based on the above calculation, double-layer absorbers containing La-doped ferrite and carbon fiber composites were designed, and reflectivity of the double-layer absorbers made of different thickness and composition was calculated. Finally, a kind of structural absorber having excellent absorbing properties was achieved, and the bandwidth of the reflection loss less than −10 dB can reach 5.2 GHz in the range of 12.4–18 GHz.     

Microwave absorbing properties of rare-earth elements substituted W-type barium ferrite

W-type barium ferrites Ba(MnZn)_0.3Co_1.4R_0.01Fe_15.99O₂₇ with R=Dy, Nd and Pr were prepared by chemical coprecipitation method. Effects of rare-earth elements (RE) substitution on microstructural and electromagnetic properties were analyzed. The results show that a small amount of RE³⁺ ions can replace Fe³⁺ ions and adjust hyperfine parameters. An obvious increase in natural resonance frequency and high frequency relaxation, and a sharp decrease for complex permittivity have been observed. Furthermore, the matching thickness and the reflection loss (RL) of one-layer ferrite absorber were calculated. It reveals that thin and broad-band can be obtained by RE-substitution. But only when the magnetic moment of RE³⁺ is higher than that of Fe³⁺, can substitution be effective for higher RL. Dy-substituted ferrite composite has excellent microwave absorption properties. The frequency (with respect to −10 dB RL) begins from 9.9 GHz, and the bandwidth reaches far more than 8.16 GHz. The peak value is −51.92 dB at a matching thickness of 2.1 mm.     

Determining factors for high performance silicone rubber microwave absorbing materials

Silicone rubber microwave absorbing materials (RMAMs) based on ferrite as the major absorbent were prepared by the mechanical blending method. The determining factors for the complex permittivity, complex permeability, and reflectivity of RMAM were thoroughly investigated with various samples including different crystal structures of Ba-ferrite (M-type, W-type, and Y-type), the ferrite with doped elements (Ba, Sr), the materials' thickness, the combination ratio of ferrite and carbonyl iron. The effects of surface modification and loading amount of ferrite on the mechanical properties, processing performance, and absorbing property of RMAM were also assessed. The results show that W-type Ba-ferrite based RMAM exhibits better absorbing property at high frequencies (8-18 GHz) than the other two barium ferrites (M-type and Y-type) based ones, and the absorbing property of RMAM based on Sr-ferrite is best. As the thickness of RMAM and the amount of absorbents increase, the absorption peak moves toward low frequency, the absorption frequency bandwidth is narrowed, and the reflectivity first decreases and later increases. The optimum thickness is 1.5-1.7 mm, and the amount of ferrite is 450 parts per hundreds of rubber (phr). Surface modification of the absorbent with silane coupling agent could improve the mechanical properties and processing performance of RMAM. It is concluded that there will be a synergistic effect when carbonyl iron (CI) is used in combination with Sr-ferrite (Sr-W) in an appropriate proportion. When the total volume fraction of absorbents is 51%, the optimum ratio of Cl to Sr-W is 17:34, the absorption frequency bandwidth (<−10 dB) is about 8 GHz, and the absorption area is −99 dB.     

Complex permittivity, complex permeability and microwave absorption properties of ferrite-paraffin polymer composites

We have investigated the electromagnetic (EM) characteristics of Co_xMn_1−xFe₂O₄ spinel ferrite (where x=0.0, 0.5 and 1.0) nanoparticles (NPs)/paraffin nanocomposite material at 8-20 GHz. Co_xMn_1−xFe₂O₄ NPs have been synthesized by cetyltrimethylammonium assisted hydrothermal route using NaOH. A variation in complex dielectric permittivity and magnetic permeability at room temperature with frequency in the range 8-20 GHz has been studied. Particles showed phase purity and crystallinity in powder X-ray diffraction (XRD) analysis. At the same time, Co_xMn_1−xFe₂O₄ NPs demonstrated a spinel cubic structure from XRD results. A reflection loss of −46.60 dB was found at 10.5 GHz for an absorber thickness of 2 mm. Co_xMn_1−xFe₂O₄ may be attractive candidates for EM wave absorption materials.     

Microwave-absorbing properties of NiCoZn spinel ferrites

In this paper, the microwave-absorbing properties of (Ni_1−x−yCo_xZn_y)Fe₂O₄ spinel ferrites have been investigated within the frequency range of 0.5–14 GHz. There are two kinds of resonance peaks observed in the permeability spectra: domain-wall resonances at lower frequency and spin-rotation resonances at higher frequency. The reflection loss (RL) calculations show that the prepared NiCoZn spinel ferrites are good electromagnetic (EM) wave absorbers in microwave range. In terms of the absorbing frequency band (AFB) and the matching thickness (t_m), (Ni_0.407Co_0.207Zn_0.386)Fe₂O₄ shows the best performances: t_m=3.15 mm and the AFB is 8.64–11.2 GHz. Decreasing the weight ratio of NiCoZn ferrites in ferrites/wax composites, the matching thickness decreases and the AFB shifts to higher frequencies. Compared with the absorbers with single-layer ferrites, the absorbers with double-layers ferrites have better absorbing performances, such as a thinner matching thickness and a wider EM wave AFB.     

Electromagnetic wave absorption properties of carbonyl iron-ferrite/PMMA composites fabricated by hybridization method

The surface of carbonyl iron powder or a mixture of carbonyl iron and ferrite was coated with polymethylmethacrylate (PMMA) microspheres by a hybridization method to make hybrid powders, and then electromagnetic wave absorption properties of the hybrid composites prepared with these hybrid powders have been investigated. As for the carbonyl iron/PMMA hybrid composite, the reflection loss less than −20 dB could be achieved in a frequency range of 1.7–5.0 GHz when the composite thickness was below 5.00 mm. In the case of the carbonyl iron-ferrite/PMMA hybrid composite, a similar reflection loss was observed in a frequency range of 4.3–13.0 GHz. Thus, the addition of ferrite was found to be useful for achieving a large absorption in a wide frequency range, especially for higher frequency values. Simulated values for the minimum reflection loss are well agreed with actually measured ones, because of homogeneous distribution of carbonyl iron and/or ferrite in these hybrid composites.     

Preparation and characterization of carbonyl iron/glass composite absorber as matched load for isolator

Composite absorbers made from 66 wt% carbonyl iron and 34 wt% low melting point glass powder were prepared by a pressureless sintering technique in a nitrogen atmosphere. Apparent porosity and bending strength of the as-prepared composites were investigated. The microstructure, heat resisting properties and electromagnetic properties were characterized by scanning electron microscopy, thermal gravimetric analysis–differential scanning calorimetry and vector network analyzer. The results show that the carbonyl iron/glass composite absorbers were difficult to densify. As the sintering temperature and soaking time increased, the apparent porosity first decreased and then increased, whereas the bending strength showed the opposite change. The composite absorber sintered at 520 °C for 40 min achieved the minimum apparent porosity of 13.08% and the highest bending strength of 52 MPa. Compared to the carbonyl iron/silicone rubber absorber, the carbonyl iron/glass composite absorber exhibited better heat resisting properties, and the initial oxidation temperature was increased about 200 °C. The composite absorber with a thickness of 1.25 mm showed a good microwave absorbing property in 8–12 GHz.