单脉冲纳秒激光诱导硅表面微结构

利用Nd:YAG纳秒脉冲激光(波长532 nm)在空气中对单晶硅表面进行单脉冲辐照,研究了激光能量密度和光斑面积变化对微结构的影响。通过场发射扫描电子显微镜和原子力显微镜(AFM)对样品表征,并对纳秒激光辐照硅的热力学过程进行分析。结果显示：当脉冲激光的能量密度接近硅的熔融阈值且光斑直径小于8 m时,形成尖峰微结构;随着能量密度或光斑面积增大,尖峰结构消失,形成边缘隆起和弹坑微结构。通过流体动力学模型得到微结构形貌的解析解,模拟得到的微结构形貌与实验测得的AFM数据一致。研究表明微结构的形成主要是由于表面张力引起的熔融硅流动。表面张力与表面温度和表面活性剂的质量浓度有关。温度梯度引起的热毛细流作用和表面活性剂浓度引起的毛细作用共同影响下形成尖峰、边缘隆起和弹坑微结构。     

液滴撞击不同湿润性固壁面上静止液滴的格子Boltzmann研究

采用单组分多相的伪势格子Boltzmann方法,在大小液滴粒径比为1.5的情况下,对大液滴竖直撞击壁面上静止小液滴的过程进行模拟,研究亲水与超疏水壁面上大液滴竖直碰撞小液滴的过程,得到液滴铺展因子和相对高度随时间的变化.结果表明:增大We数会使液滴的铺展因子增大,铺展直径变大,相对高度减小;并且随着We数的增加,在超疏...     

Removal mechanisms of micro-scale particles by surface wave in laser cleaning

This paper is to investigate the mechanisms of micro-scale particle removal by surface wave, which was induced by a short pulse laser in a cleaning process. The authors analyzed the adhesive forces of particles on substrate surface and the clearance force produced by surface wave in laser cleaning. The physical model of particle removal by laser-induced surface wave was established to predict the removal area and the processing conditions of laser cleaning. In this research, a KrF excimer laser was applied to irradiate 304 stainless steel specimen distributed with copper particles to generate surface wave for copper particle removal. Considering that a time-varying and uniformly distributed heat source irradiates on material surface with thermao-elastic behavior, the displacement and acceleration of substrate induced by a pulsed laser were solved by an uncoupled thermal–mechanical analysis based on the finite element method. The processing parameters such as laser energy, laser spot size are discussed, respectively. A series of laser cleaning experiments were designed to compare with computation results. The results show that the removal area by surface wave beyond the laser spot increases with the laser energy and that, the surface acceleration decreases with the increase of the laser spot size.     

固体表面液滴铺展与润湿接触线的移动分析

液滴在固体表面上的铺展行为与润湿特性对许多工业生产过程的研究具有重要意义.根据液滴在光滑表面上的受力情况,建立了液滴平壁铺展的动力学模型.应用润滑近似方法和二维Navier-Stokes方程,建立了液滴沿理想表面铺展的动量和连续性方程.根据建立的方程,应用数值解法求解并详细分析了液滴在铺展过程中膜厚、接触线铺展半径以及铺展速度随时间的变化关系.研究结果表明:液滴的铺展过程可分为扩展和收缩两个阶段,铺展过程伴随着表面能、动能以及各种势能的相互转化,液滴最终的铺展半径大小由固体基面固有的润湿特性所决定;液滴在铺展过程中出现的"坍塌效应"与弯曲液面处的Laplace压力差有关;铺展半径随时间变化的标定律近似满足"1/7"次方标度律.     

T型微通道内溶胶液滴形成过程

以制备空心玻璃微球的前体溶胶和硅油为原料,采用实验观测和数值模拟的方法,对T型微通道内溶胶乳液形成过程进行研究。基于液滴的受力分析,建立了液滴形成过程的数学模型,探讨了液滴大小的变化规律。研究结果表明:对于给定的物料体系和T型微通道,通过改变两相流量可以有效地控制液滴尺寸;在相同的分散相流量条件下,增大连续相流量可以减小液滴尺寸,但连续相流量大到一定程度后,这种效果逐渐减弱;在给定的连续相流量条件下,分散相流量越大,液滴直径越大;利用数学模型计算出的液滴直径与实验值偏差在10%左右。根据模拟结果和摄像分析,液滴产生过程经历了静态长大和缩颈剥离两个主要阶段。     

T型微通道内溶胶液滴形成过程

以制备空心玻璃微球的前体溶胶和硅油为原料,采用实验观测和数值模拟的方法,对T型微通道内溶胶乳液形成过程进行研究。基于液滴的受力分析,建立了液滴形成过程的数学模型,探讨了液滴大小的变化规律。研究结果表明:对于给定的物料体系和T型微通道,通过改变两相流量可以有效地控制液滴尺寸;在相同的分散相流量条件下,增大连续相流量可以减小液滴尺寸,但连续相流量大到一定程度后,这种效果逐渐减弱;在给定的连续相流量条件下,分散相流量越大,液滴直径越大;利用数学模型计算出的液滴直径与实验值偏差在10%左右。根据模拟结果和摄像分析,液滴产生过程经历了静态长大和缩颈剥离两个主要阶段。     

Heat and mass transfer at ignition of liquid fuel droplets spreading over the surface of massive hot bodies

Processes of heat and mass transfer with phase transitions and chemical reactions at the ignition of a liquid fuel droplet colliding with the surface of a hot metal substrate are numerically investigated. The droplet ignition delay times are found. The scale of the influence of the temperature of the substrate, droplet, and oxidizer, and also the droplet size and spreading rate on the ignition inertia is determined. Conditions in which the liquid fuel droplet spread plays an important role in the ignition process are found.     

基于范德瓦尔斯表面张力模式液滴撞击疏水壁面过程的研究

液滴撞击疏水壁面过程的研究在介观流体力学和微流体作用材料科学的研究中具有重要的理论意义和工程价值. 论文在SPH方法中引入范德瓦尔斯状态方程处理液滴表面张力, 考虑流体粒子之间远程吸引, 近程排斥的内部作用力, 提出了流体粒子与疏水壁面粒子间势能函数与表面张力相结合的作用模式. 通过模拟真空条件下两个静止的等体积液滴相互融合的过程, 验证了计算模式在模拟液滴的表面张力中的有效性. 采用该模式模拟的液滴撞击疏水壁面过程, 不仅能够有效地模拟液滴撞击壁面后的变形过程, 而且清晰地模拟出液滴的回弹、腾空以及二次撞壁现象的完整过程. 模拟结果与液滴撞击疏水壁面的实验结果以及VOF模拟结果符合较好, 表明本文所提出的表面张力和疏水壁面作用力处理模式对模拟液滴撞壁过程具有实际应用价值.     

液滴撞击圆柱内表面的数值研究

针对液滴撞击圆柱内表面的过程,利用基于相场的格子Boltzmann方法模拟液滴以不同初速度、从不同初始高度、撞击不同大小的圆柱内表面时液滴的形态变化,分析了液滴自身物性(如密度和黏性等)和圆柱内表面润湿性等因素对撞击现象的具体影响.研究发现:撞击韦伯数、密度比及动力黏性比、圆柱半径等对液滴撞击后沿圆柱内表面的铺展均有一定影响,较高的韦伯数下液滴可能会发生分裂;液滴初始高度对大密度比和动力黏性比的撞击影响较小;液滴反弹现象可能出现在接触角较大时;重力作用会抑制撞击后液滴的振荡.     

液滴碰撞Janus颗粒球表面的行为特征

为研究液滴碰撞Janus颗粒(双亲性)球表面的独特行为特征,以粒径为5.0 mm铜球为材料制备了Janus颗粒,用直径为2.0 mm的液滴,在韦伯数(We)为2.7,10,20,30的测试情况下对Janus颗粒球表面进行了碰撞实验.结果表明:液滴碰撞Janus颗粒球表面后的运动可分为铺展、回缩、振荡和回弹4个过程.在不...     

基于格子Boltzmann方法的液滴沿固壁铺展动态过程模拟

矿井喷雾降尘是利用水雾使粉尘润湿沉降的过程,考虑到固体与液体间分子作用力,本文采用格子Boltzmann方法对液滴沿固壁铺展的动力学行为进行了数值模拟,结果发现铺展直径及动态接触角随时间呈指数规律,确定了液滴表面张力与铺展最大直径间的关系,固壁润湿性对铺展最大速度值影响较大,这些与物理试验及文献结果符合良好. 进一步考察了疏水性强的固壁,发现当液滴表面张力足够小时,铺展接触角可以在90°以下,与理论公式符合. 研究发现铺展过程中伴随着振荡,且铺展到最大时液膜有回缩趋势. 关键词： 液滴 格子Boltzmann方法 铺展 数值模拟     

一种CCD辅助测量基模(TEM00)激光光斑尺寸的方法

激光光束是一种振幅和等相位面都在变化的高斯球面光波,其最小光斑的位置和大小不易确定,本文在实践的基础上提出一种测量基模(TEM₀₀)激光光斑尺寸的方法,解决了这一问题.     

Effect of suspended particles on spreading of volatile droplet on solid substrate

Abstract  

We have been interested in behaviors of suspended particles in a volatile droplet placed on a smooth substrate. It is known that the particles gather and deposit in the vicinity of the macroscopic contact line of the droplet, which is generally called ‘coffee stain problem’. A convective flow induced by non-uniform evaporation through the interface brings suspended particles toward the pinned contact line in the drying droplet, which forms a ring stain. We have focused on the dynamics of the droplet with/without suspended particles spreading on the solid substrate and on the behaviors of particles in the evaporating droplet. Spreading process of the droplet is significantly affected by the suspended particles. We indicate flow patterns in the droplet, in which the flow exhibits a modal structure with a mode number in the azimuthal direction, and indicate particles depositions after the dryout of the droplet. Three-dimensional particle tracking velocimetry is applied to reconstruct such unique flow patterns in the spreading process of the droplet. Resultant patterns of the particles depositing on the substrate are introduced.     

An investigation of phase transformation and crystallinity in laser surface modified H13 steel

This paper presents a laser surface modification process of AISI H13 tool steel using 0.09, 0.2 and 0.4 mm size of laser spot with an aim to increase hardness properties. A Rofin DC-015 diffusion-cooled CO₂ slab laser was used to process AISI H13 tool steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, overlap percentage and pulse repetition frequency (PRF). X-ray diffraction analysis (XRD) was conducted to measure crystallinity of the laser-modified surface. X-ray diffraction patterns of the samples were recorded using a Bruker D8 XRD system with Cu?K _α (λ=1.5405 Å) radiation. The diffraction patterns were recorded in the 2θ range of 20 to 80°. The hardness properties were tested at 981 mN force. The laser-modified surface exhibited reduced crystallinity compared to the un-processed samples. The presence of martensitic phase was detected in the samples processed using 0.4 mm spot size. Though there was reduced crystallinity, a high hardness was measured in the laser-modified surface. Hardness was increased more than 2.5 times compared to the as-received samples. These findings reveal the phase source of the hardening mechanism and grain composition in the laser-modified surface.     

Spreading of gallium on the surface of a contact layer of variable composition from the Pb–Bi system

An approach for obtaining substrates of variable composition of metal systems is proposed. The spreading of drops of gallium of uniform size on the surfaces of areas of variable composition, obtained via contact melting of the Bi-Pb system is studied. A change in the diameter of a spot is observed, depending on the position of the drop on the surface of the substrate. A change in the shape of the spot is observed, depending on the composition along the interface region. The need to use force to separate the crystallized drops from the surface of the substrate, depending on the positions of the gallium drops (i.e., the substrate’s composition) confirms the wettability upon spreading.     

Processing of concretes with a high power CO2 laser

Laser material processing, being a non-contact process, minimizes many of the complexities involved in the decontamination and decommissioning of nuclear facilities. A high power laser beam incident on a concrete surface can produce spalling, glazing or vaporization, depending upon the laser power density and scan speed. This paper presents effect of various laser processing parameters on the efficiency of material removal by surface spalling and glazing. The size of laser beam at constant fluence or energy density had significantly different effect on the spalling process. In thick concrete block cutting the flow or removal of molten material limits the cutting depth. By employing repeated laser glazing followed by mechanical scrubbing process cutting of 150 mm thick concrete block was carried out. Gravitation force was utilized for molten materials to flow out while drilling holes on vertical concrete walls. The dependence of the incident laser beam angle on drilling time was experimentally studied.     

倾斜粗糙壁面上含不溶性活性剂溶液的动力学特性

针对倾斜随机粗糙壁面上含不溶性活性剂溶液的流动过程, 采用润滑理论建立了液膜厚度和浓度的时空演化模型, 通过PDECOL程序数值求解得到了液膜流/液滴铺展的动力学特性及壁面结构参数的影响. 研究表明: 在重力分量和Marangoni效应共同作用下, 液膜流/液滴铺展速度加快, 液膜边缘和液滴中心出现毛细隆起, 液膜/液滴底部出现凹陷, 同时受粗糙壁面影响, 液膜表面变形更显著. 增加壁面倾角θ具有使重力分量和Marangoni效应增强, 导致隆起和凹陷程度均有所增加的作用. 增大壁面高度D可使液膜流/液滴铺展速度加快, 表面变形放大. 而壁面波数k₀则使液膜流/液滴铺展过程减缓, 抑制隆起和凹陷产生. 与液膜流相比, D和k₀对液滴铺展速度的影响相对较小. 关键词： 随机粗糙壁面 液膜 Marangoni效应 倾斜流动     

Effect of spot size on cone formation in a XeCl laser ablation of polyethersulfone films

Radiation from the UV excimer lasers, with the fluence above the ablation threshold, can etch the polymer surfaces by photoablation. In some cases different microstructures may appear on the surface during the laser ablation. In this paper the effect of the laser spot size on the cone formation on polyethersulfone films has been investigated. The experiments have been performed with a XeCl laser at the wavelength of 308 nm and at the fluences of 70 and 100 mJ/cm² at air. For the investigation of the effect of the laser spot size on cone formation, the samples were irradiated at two different laser spot sizes of w₁ and w₂ = 0.1 w₁. The morphology of the processed surface was studied by scanning electron microscopy (SEM). It has shown that the shape, size and density of cones change with the change of the laser spot size. Also, the number of pulses and the pulse repetition rate which are needed for threshold of cone formation are affected by the laser beam spot size on the surface.     

水平管油水分散流液滴粒径及其分布规律研究

油水两相分散流是油水混输管道常见的流型之一,液滴是油水分散流的主要特征,液滴在油水两相管路中受到湍流惯性力、剪切力、界面张力、黏性力等多种力的作用而发生聚结和破裂,从而形成不同的液滴粒径及其分布。本研究采用高速摄像和显微照相两种方法研究了水平管中油水分散流的液滴粒径随混合流量、温度和含油率等参数的变化规律,并利用三种概率分布函数研究了液滴粒径的分布特性。研究结果表明:分散相液滴的Sauter平均直径随混合流量的增加而逐渐减小、随温度升高而逐渐增大、随含油率的增大而增大;液滴粒径的分布规律与Log-Normal和Frechet概率分布函数符合较好。     

Laser manipulation of a smectic liquid-crystal droplet

The laser trapping of a smectic-A liquid-crystal micro-droplet was spatially traced during its transient into the trapped position. The lateral and angular orientation of the droplet were determined and followed in time during the axial descent of the micro-droplet into the stationary trapped position using the analysis of polarization changes of the light passed through the droplet with temporal resolution of a video refresh rate of 30 ms. The spatial resolution of 0.1-1μm has been achieved for typical laser trapping powers of 2-600 mW. The axial profile of a laser trapping force (an ellipticity of the focal spot) has been determined. The laser trapping mechanism of smectic micro-droplets is discussed in terms of minimization of a light-droplet interaction.