Influence of microstructure and deformation behavior on toughening of reactively compatibilized polyamide 6 and poly(ethylene-co-butyl acrylate) blends

Influence of microstructure on impact toughness and fracture behavior of PA6 and EBA blends reactively compatibilized by EBA-g-MAH was quantitatively studied. The reactively compatibilized blends showed better distribution of elastomeric EBA particles in the PA6 matrix and the presence of EBA-g-MAH resulted in considerable reduction of interfacial tension between the component polymers. The interfacial adhesion between the PA6 and EBA phase in the compatibilized blends was enhanced by the interfacial reaction between the amide end-groups of PA6 and maleic anhydride group of EBA-g-MAH compared to uncompatibilized blends. The matrix ligament thickness and particle diameter values were lower than the predicted critical values and were responsible for the ductile behavior of the compatibilized blends. Stress whitening around the notch occurred in all the compatibilized blends which was the major energy dissipation zone in the blends. Matrix shear yielding or plastic flow without crazing was the dominant deformation mechanism in the tough compatibilized blends. There was no sign of shear yielding during impact fracture of the uncompatibilized blends where the elastomeric particles were completely dislodged from the matrix.     

Effects of vulcanization accelerator functionalized graphene on the co-vulcanization kinetics and mechanical strength of NR/SBR blends

Rubber blends are widely used for combining the advantages of individual rubber component. However, to date, how to determine and distinguish the vulcanization kinetics for each single rubber phase in rubber blends during the co-vulcanization process are still a challenge. Herein, high resolution pyrolysis gas chromatography-mass spectrometry (PyGC-MS) was employed for the first time to investigate the vulcanization kinetics of natural rubber (NR) and styrene-butadiene rubber (SBR) in their blends filled with graphene. It is shown that the crosslinking rate of NR chains (k_NR) was much lower than that of SBR chains (k_SBR) in the unfilled blends and blends with untreated graphene. Interestingly, the gap between k_SBR and k_NR was narrowed effectively in the blends with vulcanization accelerator grafted graphene, showing a better co-vulcanization of NR and SBR. In addition, the vulcanization accelerator grafted graphene was uniformly dispersed in rubber matrix and endowed rubber blends with higher mechanical strength and thermal conductivity did the untreated graphene.     

Crystallization of poly(N-methyldodecano-12-lactam) in blends with poly(styrene-stat-acrylic acid)

Crystallization behaviour of blends of poly(N-methyldodecano-12-lactam) (PMDL) with statistical copolymer poly(styrene-stat-acrylic acid) (PSAA) has been studied by the DSC and WAXD methods. The blend films prepared from dioxane solutions were crystallized at laboratory temperature for five days. Approximate crystallinities of as-prepared neat lower- PMDL 5 and higher-molecular weight PMDL 45 were 28% and 19%, respectively. With increasing PSAA content in the blends the crystallinities decreased sharply. The melting point of the primary crystalline structure of PMDL showed a decreasing dependence on PSAA content in the blends, confirming miscibility of the PMDL-PSAA pair. Recrystallization was strongly suppressed in the blends. The lower-melting endotherm appearing at about 10-15 °C above the crystallization temperature was attributed to melting to less perfect structures formed during secondary crystallization. In neat PMDL, the extent of secondary crystallization was approximately 5-10%. In the blends containing 20% PSAA approximate relative proportion of secondary crystallites on total crystallinity was 40% and 60% for the blends with PMDL 5 and PMDL 45, respectively. WAXD measurements did not reveal any change in crystal modification on blending. Increased T_g in blends of flexible PMDL cannot play a significant role in suppression of primary in favour of secondary crystallization. This was attributed to low mobility of PMDL chains due to dilution effect and specific interactions with the amorphous copolymer component, and, in case of the higher-molecular-weight PMDL, a greater involvement of entanglements. Higher T_g of blends was involved in retardation of non-isothermal crystallization on cooling and subsequent cold crystallization.     

Enhanced crystallization of poly(d-lactide) by xylan esters

The crystallization behavior of poly(d-lactide) loaded with xylan propionate (XylPr) and xylan butyrate (XylBu) was investigated. Non-isothermal crystallization study revealed that the crystallization temperature (T_c) of PDLA decreased by almost 30 °C when loaded with 1% XylPr or XylBu. PDLA blends containing 0.1% xylan ester produced similar results. Isothermal crystallization study suggests faster rate of crystallization of the PDLA blends as indicated by their t_1/2 values. The X_c values of the PDLA blends were also higher as compared to neat PDLA. However, the PDLA blends still possessed lower degrees of haze due to the presence of smaller spherulites. Based on TMA, PDLA blends exhibited better thermal stability than neat PDLA.     

Aging behavior and thermal degradation of fluoroelastomer reactive blends with poly-phenol hydroxy EPDM

In this paper, the aging behavior of the reactive blends of fluoroelastomer (FPM) with poly-phenol hydroxy ethylene propylene diene monomer rubber (PHEPDM) in hot air was firstly investigated. The aging mechanism was analyzed by the swelling experiment, attenuated total-reflectance Fourier-transform infrared (FTIR-ATR) spectroscopy and X-ray photoelectron spectroscopy (XPS). The results showed that the aging process increased the crosslinking density and the content of double bond. The O/F or O/C ratios increased and then decreased during aging because of the oxidation reaction of molecular chain and the surface migration of fluoro group. Secondly, thermogravimetric analysis (TGA) was used to study the thermal degradation behavior of the reactive blends. The apparent degradation activation energy (E) of FPM/PHEPDM reactive blends was calculated by the Kissinger and Coats-Redfern methods, respectively. The results showed that the FPM/PHEPDM reactive blends had higher thermal degradation temperature but lower E than FPM. Both the thermal degradation process of FPM/PHEPDM reactive blends and FPM were determined by nucleation and growth mechanism (Am). The general mechanism function was [−ln(1 − α)]^1/m. The optimum value of m was between 1/3 and 1/2 for FPM/PHEPDM reactive blends, but 1/2 for FPM. From the results above, it was deduced that the special structure of PHEPDM made itself surrounded by fluoroelastomer and protected from hot-air aging and thermal degradation.     

Blends of benzoxazine monomers

This article describes synthesis, characterization and properties of blends of benzoxazine (Bz) monomers, i.e., m-alkylphenyl-3,4-dihydro-2H-benzoxazine (Bz-C), 6,6′-(propane-2,2-diyl)bis(3-phenyl-3,4-dihydro-2H-benzoxazine (Bz-A) and 3-phenyl-3,4-dihydro-2H-benzoxazine-p-carboxylic acid (Bz-pA). Binary blends of Bz-C with Bz-pA, and Bz-A with Bz-pA were prepared by first synthesizing Bz-C or Bz-A followed by the addition of all the ingredients of Bz-pA. In a similar manner, ternary blends of Bz-C, Bz-A and Bz-pA were prepared by first synthesizing Bz-C and subsequent addition of all the ingredients of Bz-A and Bz-pA in one pot. The Bz monomer blends were characterized by ¹H-NMR, FTIR spectroscopy, and differential scanning calorimetry. The temperature of onset of curing (T _o), due to ring-opening polymerization of Bz was found to decrease significantly by incorporation of carboxyl groups (Bz-pA) showing thereby the catalytic effect of acid functionality. Bz polymers showed good thermal stability and incorporation of Bz-pA in blends resulted in a highly cross-linked network. The interlaminar shear strength of glass fabric reinforced composites and the lap shear strength of metal–metal joints using these resin blends was also investigated.     

Mechanical, thermal and degradation properties of poly(d,l-lactide)/poly(hydroxybutyrate-co-hydroxyvalerate)/poly(ethylene glycol) blend

The mechanical, thermal and biodegradable properties of poly(d,l-lactide) (PDLLA), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(ethylene glycol) (PEG) blends were studied. The influence of PEG on the tensile and impact strengths of the blends was investigated. The results showed that the toughness and elongation at break of the PDLLA/PHBV (70/30) blends were greatly improved by the addition of PEG, and the notched Izod impact strength increased about 400% and the elongation at break increased from 2.1% to 237.0%. The thermal and degradation properties of the blends were investigated by differential scanning calorimeter (DSC) and thermogravimetric analyzer (TGA), it was found that the thermal stability of PHBV in the presence of PDLLA was improved. The degradation test showed that the addition of PEG could notably accelerate the biodegradation of the blends in the soil at room temperature, and the mass loss is about 20% after 30 days of the storage.     

Electrical properties and conductive mechanisms of immiscible polypropylene/Novolac blends filled with carbon black

Carbon black (CB)-filled immisicible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and Novolac resin were reported in this paper. The PP/Novolac/CB blends with varied compositions and different processing sequences were prepared by melt-mixing method. The CB distribution, conductive mechanism and the relationship between morphology and electrical properties of the PP/Novolac/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy and extraction experiment results showed that in PP/Novolac blends CB particles preferentially localized in the Novolac phase, indicating CB has a good affinity with Novolac resin. The incorporation of CB changed the spherical particles of the dispersed Novolac phase into elongated structure. With increasing Novolac content, the elongation deformation of Novolac phase became more obvious and eventually the blends developed into co-continuous structure, which form double percolation and decrease the percolation threshold. When CB was initially blended with PP and followed by the addition of Novolac resin, the partial migration of CB from PP to the Novolac phase was possibly occurred. The addition of Novolac to PP evidently increases the storage modulus G′, loss modulus G″ and complex viscosity η^∗. The addition of CB to PP/Novolac blends further increase η^∗, and it increases with increasing CB loading, which was related to the change of composite morphology.     

Thermogravimetric and wide angle X-ray diffraction analysis of thermoplastic elastomers from nylon copolymer and EPDM rubber

Nylon copolymer (PA6, 66) and ethylene propylene diene (EPDM) blends with and without compatibilizer were prepared by melt mixing using Brabender Plasticorder. The thermal stability of nylon copolymer (PA6, 66)/ethylene propylene diene rubber (EPDM) blends was studied using thermogravimetric analysis (TGA). The morphology of the blends was investigated using scanning electron microscopy (SEM). In this work, the effects of blend ratio and compatibilisation on thermal stability and crystallinity were investigated. The incorporation of EPDM rubber was found to improve the thermal stability of nylon copolymer. The kinetic parameters of the degradation process were also studied. A good correlation was observed between the thermal properties and phase morphology of the blends. By applying Coats and Redfern method, the activation energies of various blends were derived from the Thermogravimetric curves. The compatibilization of the blends using EPM-g-MA has increased the degradation temperature and decreased the weight loss. EPM-g-MA is an effective compatibilizer as it increases the decomposition temperature and thermal stability of the blends. Crystallinity of various systems has been studied using wide angle X-ray scattering (WAXS). The addition of EPDM decreases the crystallinity of the blend systems.     

PLA maleation: an easy and effective method to modify the properties of PLA/PCL immiscible blends

In this study, maleic-anhydride-grafted polylactide (PLA-g-MA) was investigated as a potential compatibilizing agent for the polylactide (PLA)/poly(ε-caprolactone) (PCL) system, with the aim of enhancing the final properties of the two polymer blends. Indeed, PLA-g-MA was prepared via reactive blending through a free radical process and characterized by means of ¹H-NMR and titration measurements, which demonstrated that the employed procedure allows grafting 0.7 wt% of MA onto the polymer backbone, while avoiding a dramatic reduction of PLA molecular mass. The specific effect of the MA-grafted PLA on the features of the PLA/PCL system was highlighted by adding different amounts of PLA-g-MA to 70:30 (w/w) PLA/PCL blends, where the 70 % PLA component was progressively substituted by its maleated modification. The efficiency of PLA-g-MA as a compatibilizer for the PLA/PCL blends was assessed through SEM analysis, which showed that the dimensions of PCL domains decrease and their adhesion to PLA improves by increasing the amount of PLA-g-MA in the blends. The peculiar microstructure promoted by the presence of PLA-g-MA was found to enhance the mechanical properties of the blend, improving the elongation at break without decreasing its Young’s modulus. Our study demonstrated that not only the microstructure but also the thermal properties of the blends were significantly affected by the replacement of PLA with PLA-g-MA.     

Thermal, ozone and gamma ageing of styrene butadiene rubber and poly(ethylene-co-vinyl acetate) blends

Ageing behaviour of SBR/EVA blends due to the effects of heat, ozone, and gamma radiation was studied with reference to blend ratio, three crosslinking systems (sulfur, peroxide and mixed) and a compatibiliser (SEBS-g-MA). It was found that an increase in the EVA content of the blends enhanced the ageing characteristics. Among the different crosslinking systems, a peroxide cured system exhibited the best retention of properties even after severe ageing. Tensile strength of peroxide cured SBR/EVA blends increased slightly after ageing for three days at 70 °C due to continued crosslinking, whereas tensile strength of all blends decreased on ageing at 100 °C. Compatibilisation with SEBS-g-MA improved the thermal, gamma and water ageing resistance of SBR/EVA blends.     

The assessment of miscibility and morphology of poly(ε-caprolactone) and poly(para-chlorostyrene) blends

The miscibility and morphology of poly(ε-caprolactone) (PCl) and poly(para-chlorostyrene) (PpClS) blend were investigated by using thermal analysis, morphological analysis, viscometry, and the study of melting point depression. A single glass transition temperature was observed by differential scanning calorimetry (DSC) for PCl/PpClS blends in the whole compositional range (0/100, 25/75, 50/50, 62.5/37.5, 75/25, 90/10). Morphology of the polymers and their blends was studied by scanning electron microscopy (SEM). The Fourier transform infrared spectra of the samples were obtained by spectrometer. Up to 12 cm⁻¹ shifts in carbonyl stretching band of PCl was detected in the spectra of PpClS rich blends. The viscosity of PCl, PpClS and their blends has also been studied to investigate the miscibility according the miscibility criteria Δb, and Δ[η]. Using this data, the interaction parameters α and μ, based on the Chee and Sun et al. approaches were determined. These criteria indicated that the blend is miscible in all proportions up to 90% of PCl content in the blends. The melting point depression of PCl in the blends was examined to obtain the interaction parameter, χ₁₂ for this system. The parameter, χ₁₂ was found to be composition dependent. Negative values of the obtained interaction parameter also support the miscibility of this system up to the 90% PCl in the blend.     

UV-curing behavior and adhesion performance of polymeric photoinitiators blended with hydrogenated rosin epoxy methacrylate for UV-crosslinkable acrylic pressure sensitive adhesives

UV-crosslinkable polyacrylates were synthesized for use as pressure sensitive adhesives (PSAs). These polyacrylates acted as polymeric photoinitiators due to the benzophenone incorporated into their backbones. Hydrogenated rosin epoxy methacrylate (HREM; based on hydrogenated rosin and glycidyl methacrylate) was also synthesized as a tackifier, and blended at different levels with the synthesized, UV-crosslinkable polyacrylates for use as PSAs. The effect of the new tackifier, HREM, on the properties of the UV-crosslinkable PSAs was examined in comparison with the properties exhibited by PSA/hydrogenated rosin blends. The characteristics of these PSA/tackifier blends were examined by Fourier-transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC) and an advanced rheometric expansion system (ARES). In addition, the adhesion performance of the PSA blends was investigated using probe tack tests. DSC and ARES revealed all the PSA blends with HREM or hydrogenated rosin to be miscible at the molecular level. The glass transition temperature (T_g) of HREM was −25.6 °C, which is lower than that of other commercially available rosin tackifiers. FTIR revealed changes in the relative concentration of benzophenone groups in the PSAs at 1580 cm⁻¹, which demonstrated that the crosslinking efficiency is proportional to the benzophenone content and UV dose, but decreases with increasing hydrogenated rosin content. However, the reduced crosslinking reaction efficiency was improved in the PSA/HREM blends due to the low T_g of HREM which only slightly increased the T_g of the PSA blends. Moreover, the relative initial decrease in the probe tack of the PSA/HREM blends was lower than that of the PSA/hydrogenated rosin blends after UV irradiation.     

Experimental study of flow-induced crystallization in the blends of isotactic polypropylene and poly(ethylene-co-octene)

The crystallization behavior of the blends of isotactic polypropylene (iPP) and poly(ethylene-co-octene) (PEOc) under quiescent condition and shear flow were studied by differential scanning calorimetry (DSC) and rheology, respectively. The DSC curves of the iPP phase in the blends showed similar crystallization exothermic peaks to that of pure iPP itself, indicating that the addition of PEOc up to a percentage of 30 in weight almost had no influence on the crystallization behavior of iPP at quiescent condition. The rheological results of isothermal flow-induced crystallization (FIC) of iPP in the blends showed that the crystallization kinetics of iPP was enhanced with the increase of shear rate, similar to that of pure iPP, but the presence of PEOc enhanced the effect of shear on the crystallization kinetics of iPP significantly in the cases of shear rates larger than 0.2 s⁻¹, which was due to that PEOc played an important role to promote the nucleation of iPP. The rheological results also implied that the characteristic relaxation times of blends were longer than that of pure iPP during the FIC process, indicating a different relaxation mechanism which might be related to the occurrence of interface relaxation and chain relaxation of the PEOc phase in the blends.     

Evaluation of PLA content in PLA/PBAT blends using TGA

The thermogravimetric analysis (TGA) was used to evaluate the polylactide (PLA) content in PLA/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends. The TGA curves of PLA/PBAT blends containing magnesium oxide (MgO) can clearly show two-step weight loss profiles because PLA can be selectively depolymerized in PLA/PBAT blends under the catalysis of MgO, and thus the PLA content can be determined according to the TGA curve for the blends. The detection scope of this method is especially applicable to the PLA content in the range of 10–90 wt% in PLA/PBAT blends at a heating rate 10 °C·min⁻¹. The measurement reliability was evaluated by parallel experiments. When the PLA content was 20, 50 and 80 wt%, the standard deviation (STDEV) and the absolute error for the measurements were less than 2.0 wt% and ±1.0 wt%, respectively, which indicated that the method is sufficiently reliable.     

Morphology, thermal stability and visco-elastic properties of polystyrene-poly(vinyl chloride) blends

The morphology, thermal and mechanical properties of polystyrene (PS) blends with 2.5-20 wt% of poly(vinyl chloride) (PVC) have been studied. The measurement of the glass transition temperature (T_g) from the maxima of tan δ data using dynamic mechanical thermal analysis showed that the blends were incompatible and homogenously distributed only within a limited range of PVC contents in PS. The value of the storage modulus was found to increase initially but then decreased with further addition of PVC in the matrix. Distribution of the phases in the virgin and degraded blends was also studied through scanning electron microscopy. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of blends were found higher than that of pure PS which indicated the stabilizing effects of PVC on PS. The effect varies with the heating rates and the composition of the blends and the phenomenon has been explained due to changing morphology of the blends with composition and the degradation time which affect the interfacial interaction between the degrading products from the polymer components. The kinetic parameters of the degradation process calculated from a method described by Ozawa have been reported for these blends.     

Thermal properties of single walled carbon nanotubes composites of polyamide 6/poly(methyl methacrylate) blend system

The nanocomposites of polyamide 6 (PA6)/poly(methyl methacrylate) (PMMA)/non-functionalized and functionalized [carboxylic acid (COOH) and hydroxyl (OH)] single wall carbon nanotubes (SWCNTs) were prepared in mass ratios of 79.5/19.5/1, 49.5/49.5/1, and 19.5/79.5/1 by melt–mixing method at 230 °C. The PA6/PMMA blends with mass ratios of 80/20, 50/50, and 20/80 served as references. The Fourier transform infrared analyses of nanocomposites showed the formation of hydrogen bond interactions among PA6, PMMA, and OH and COOH functional groups of SWCNTs. The nanocomposites and blends had higher thermal stability with respect to the PMMA. The differential scanning calorimeter (DSC) curves showed that the nanocomposites and blends exhibited two T _g values at around 51 and 126 °C for PA6 and PMMA, respectively. About 20 °C early crystallization was observed in nanocomposites compared to the blends. The dynamic mechanical analysis (DMA) results suggested that among all the compositions of blends and nanocomposites, storage modulus (E′) was higher for PMMA-rich blends and nanocomposites. At 25 °C, the E′ values were higher for blends and nanocomposites compared to the neat PA6. The tan δ curves indicated that the more heterogeneity of the hybrid nature resulted in PA6/PMMA/SWCNTs-OH or SWCNTs-COOH with 79.5/19.5/1 mass ratio nanocomposites compared to the PA6/PMMA with 80/20 mass ratio blend. The higher T _g values of PA6 and PMMA were observed in DMA studies compared to the DSC studies for PA6 and PMMA as neat and in blends and nanocomposites. The significant improvements in crystallization of nanocomposites were considered resulting from achieving better compatibility among the polymer components and carbon nanotubes.     

Effect of partial crosslinking on morphology and properties of the poly(β-hydroxybutyrate)/poly(d,l-lactic acid) blends

Poly(β-hydroxybutyrate) (PHB) is a bio-based and biodegradable aliphatic polyester, however its application is limited by some disadvantages such as high price, brittleness, poor processability and low melt-strength due to serious thermal degradation. Partial crosslinking initiated by dicumyl peroxide (DCP) was applied in this work to improve the performance of poly(β-hydroxybutyrate)/poly(d,l-lactic acid) (PHB/PDLLA) blends. The partial crosslinking of the blends and its effect on the properties, morphology, rheology and thermal behavior of the blends were investigated. The tensile strength and impact toughness of the PHB were increased by incorporation of the PDLLA, which were improved further after the partial crosslinking because of an increased compatibility between the PHB and the PDLLA phases. The rheological study revealed that the storage modulus (G′) and complex viscosity (η*) of the blends were increased after addition of the DCP. On the other hand, the crystallization of PHB in the blends was restricted to a certain extent by the formation of partially crosslinked network while its crystal form was not modified.     

Effects of SEBS-g-BTAI on the morphology, structure and mechanical properties of PA6/SEBS blends

Styrene-b-(ethylene-co-1-butene)-b-styrene (SEBS) triblock copolymer functionalized with ε-caprolactam blocked allyl (3-isocyanate-4-tolyl) carbamate (SEBS-g-BTAI) was used to toughen polyamide 6 (PA6) via reactive blending. Compared to the PA6/SEBS blends, mechanical properties such as tensile strength, Young’s modulus, especially Izod notched strength of PA6/SEBS-g-BTAI blends were improved distinctly. Both rheological and FTIR results indicated a new copolymer formed by the reaction of end groups of PA6 and isocyanate group regenerated in the backbone of SEBS-g-BTAI. Smaller dispersed particle sizes with narrower distribution were found in PA6/SEBS-g-BTAI blends, via field emitted scanning electron microscopy (FESEM). The core-shell structures with PS core and PEB shell were also observed in the PA6/SEBS-g-BTAI blends via transmission electron microscopy (TEM), which might improve the toughening ability of the rubber particles.     

Fabrication and characterization of transparent and biodegradable cellulose/poly (vinyl alcohol) blend films using an ionic liquid

Biodegradable blends were prepared from cellulose and poly (vinyl alcohol) (PVA) using the ionic liquid (IL) solvent, 1-butyl-3-methylimidazolium chloride. The blends were regenerated into films, fibers and rectangular blocks. The films showed optical transparency throughout the entire composition of the blends. The infrared spectroscopic experiments proved the existence of intermolecular hydrogen bonding interactions between the hydroxyl groups of cellulose and PVA. The miscibility between cellulose and PVA lead to increase in glass transition temperature (T _g) and of decrease in crystallinity of the blends. The T _g-composition data showed a negative deviation from Fox predictions, however fit well with BCKV model. The addition of PVA improved the tensile strength and elongation at break, considerably plasticizing cellulose. The blends can be degraded completely in soil. Moreover, the IL was completely recycled with high yield after the processing.