Active long pulse shaping technique of pulsed CO2 laser using multi-pulse discharge control

We describe the pulse forming of pulsed CO₂ laser using multi-pulse superposition technique. Various pulse shapes, high duty cycle pulse forming network (PFN) are constructed by time sequence. This study shows a technology that makes it possible to make various long pulse shapes by activating SCRs of three PFN modules consecutively at a desirable delay time with the aid of a PIC one-chip microprocessor. The power supply for this experiment consists of three PFN modules. Each PFN module uses a capacitor, a pulse forming inductor, a SCR, a high voltage pulse transformer, and a bridge rectifier on each transformer secondary. The PFN modules operate at low voltage by driving the primary of HV pulse transformer. The secondary of the transformer has a full-wave rectifier, which passes the pulse energy to the load in a continuous sequence.We investigated various long pulse shapes as different trigger time intervals of SCRs among three PFN modules. As a result, we could obtain laser beam with various pulse shapes and durations from about 250 to 1000 μs.     

Short single-mode CO2 laser pulse generation by pulsed Q-switching

A simple method for the generation of short, single-mode CO₂ laser pulses produced by applying two voltage gates (of amplitude 3U_λ/4 and U_λ/4) to an electro-optic Q-switch placed in a three-mirror cavity is proposed. Single, single-mode, well-synchronizable pulses of 3 ns duration and of 3 mJ energy have been experimentally achieved from a TEA CO₂ laser with an intracavity Pockels cell with 3 ns switching time. Using a numerical simulation it is shown that with shorter switching time (≈1 ns) the method enables one to obtain, from such a laser, a single, megawatt pulse of 1 ns duration.     

Optically pumped submillimeter laser lines from CD2Cl2 using a large tunability CW CO2 laser

Twenty-five new laser lines have been obtained in the wavelength region from 155 to 830 μm by optically pumping the CD₂Cl₂ (deuterated dichloromethane) molecule with a CW CO₂ laser having a tunability range of 300 MHz. The wavelength, polarization relative to that of CO₂ pumping radiation, and offset relative to the CO₂ center frequency were determined for all of the new lines and some other already known laser emissions. For all of them we give also the relative intensity and the optimum pressure of operation. Permanent address: Depto de Física e Química da FEIS — UNESP 15.378-000 Ilha Solteira-SP, Brazil     

Slab CO2 lasers excited by switching power

In this paper we present a new discharge technique to excite slab CO₂ lasers. A uniform stable glow discharge has been obtained in a volume of 3 × 30 × 446 mm³. Output power is 10 W, and a gain of 0.26% cm⁻¹ has been obtained.     

Investigation of cutting of engineering ceramics with Q-switched pulse CO2 laser

In this paper, the cutting of Si₃N₄ engineering ceramics with Q-switched pulse CO₂ laser is studied. Considering the influence of the cut front shape on the absorption of the laser beam, a simplified 2D mathematic model is developed based on a pulsed laser vaporization cut process. This model is based on the conservation of energy. The experimental results show that it would realize crack-free cutting by using high-speed and multi-pass feed cutting process.     

AC-chopper application for CW CO2 laser

A microprocessor-based algorithm was developed to control the power supply to a CO₂ laser using an AC-chopper method. This system was connected directly to a CO₂ laser tube without the need for a dc-dc converter or the storage capacitance of a multilevel circuit. The typical CO₂ laser power supply system had a full-bridge series resonant inverter or voltage multiplier. AC-to-AC converter schemes using zero voltage switching (ZVS) can be used efficiently and economically for low and medium power applications.This paper reports the performance characteristics of a symmetrical AC-chopper technology that can maintain the quality of the ac output of a CO₂ laser tube, regardless of the amount of switching loss. The laser was operated to an output power, maximum system efficiency total gas mixture of 37.2 W, 92%, and CO₂:N₂:He=1:9:15, respectively. The laser system, AC-chopper power supply and its operation were examined.     

Mathematical modeling of hybrid CO2 laser

A Teller–Landau six-temperature model describing the dynamic emission of single-mode TEA CO₂ laser has been adapted. This model has been also used to describe the mechanism of obtaining relatively high-power output pulses from hybrid TE-TEA or CW-TEA CO₂ laser consisting of high- and low-pressure sections. The suggested mathematical model allows to investigate the mechanism which limits the TEA oscillation to single longitudinal mode (SLM) due to the narrow gain bandwidth of low-pressure section, and also to study the effect of the laser input parameters on the smooth output laser pulse parameters. In addition, numerical solutions of non-linear rate equation system of the suggested model are quantitatively discussed. The solutions describe the radiation field intensity, the population inversion, and the energy transfer processes. The calculated values of maximum peak power, total energy in pulse, pulse width, etc. are in a very good agreement with the observed experimental values.     

High-power multibeam CO2 laser for industrial applications

Multibeam CO₂ lasers consist of a large number of closely packed parallel glass discharge tubes, all sharing a common plane parallel resonator. This paper describes construction and operation of a CW multibeam CO₂ laser consisting 20 discharge tubes and cooled length of 1500 mm, delivering 1 kW power. A high-frequency pulser is used for producing preionization in all discharge sections for initiating the main DC discharge simultaneously in all discharge tubes. Plane parallel resonator consists of a plane ZnSe mirror of 90 mm diameter having 60% reflectivity and a gold-coated copper mirror of same diameter. This laser operates in waveguide regime and laser power is not critically sensitive to mirror misalignment.     

CO2 laser cutting of slate

Slate is a natural stone which has the characteristic that shows a well-developed defoliation plane, allowing to easily split it in plates parallel to that plane which are particularly used as tiles for roof building. At present, the manufacturing of slate is mostly manual, being noisy, powdery and unsafe for the worker. Thus, there is a need to introduce new processing methods in order to improve both the working conditions and the quality of the products made of slate.Following the previous work focused on the drilling and cutting of slate tiles using a Nd : YAG laser, we present in this paper the results of the work carried out to explore the possibilities to cut slate plates by using a CO₂ laser. A 1.5 kW CO₂ laser was used to perform different experiments in which, the influence of some processing parameters (average power, assist gas pressure) on the geometry and quality of the cut was studied. The results obtained show that the CO₂ laser is a feasible tool for a successful cutting of slate.     

CO2 laser assisted removal of UO2 and ThO2 particulates from metal surface

Pulsed laser assisted removal of uranium dioxide and thorium dioxide particulates from stainless steel surface have been studied using a TEA CO₂ laser. Decontamination efficiency is measured as a function of laser fluence and number of pulses. Threshold fluence for the removal of UO₂ particulates has been found to be lower than that required for the removal ThO₂ particulates. Usage of a ZnSe substrate, that is transparent to the laser wavelength used here, enabled us to decouple the cleaning effect arising out of absorption in the particulates from that in the substrate and has contributed towards understanding the mechanism responsible for cleaning. The experimental observations are also corroborated by simple theoretical calculations.     

A power ramped pulsed mode laser piercing technique for improved CO2 laser profile cutting

Laser piercing is one of the inevitable requirements of laser profile cutting process and it has a direct bearing on the quality of the laser cut profiles. We have developed a novel power ramped pulsed mode (PRPM) laser piercing technique to produce much finer pierced holes and to achieve a better control on the process parameters compared to the existing methodology based on normal pulsed mode (NPM). Experiments were carried out with both PRPM and NPM laser piercing on 1.5-mm-thick mild steel using an in-house developed high-power transverse flow continuous wave (CW)-CO₂ laser. Significant improvements in the spatter, circularity of the pierced hole and reproducibility were achieved through the PRPM technique. We studied, in detail, the dynamics of processes involved in PRPM laser piercing and compared that with those of the NPM piercing.     

Phase-locking of a multi-channel radial array CO2 laser

A theoretical analysis of phase-locking in a multi-channel radial array CO₂ laser is presented. The concepts are based on the theories of injection phase-locking and matrix optics. The mutual optical coupling occurring within the central region is demonstrated by theoretical deduction. Interrelated graphs of the coupling coefficient and the distance between the coupling position and the cavity mirror are calculated by numerical simulation. The results of the analysis are in accord with experimental results.     

A 3 kW average power tunable TEA CO2 laser

A high average power line-tunable TEA CO₂ laser is described. Average output power up to 3 kW is achieved at repetition rate of 180 Hz. The maximum output power is almost equal among the four spectrum bands of CO₂ laser (the P and R branches of 00°1–10°0 and 00°1–02°0 transition bands). Several special technologies including rotating spark gap switching, PCB (printed circuit board) preionization and zeroth-order grating coupling are employed.     

An injection-locked single-mode tea CO2 laser for SMM laser pumping

A D₂O laser has been developed for collective Thomson scattering measurements of ion temperature in high temperature plasmas. A pulse duration and a spectral width of a high power D₂O laser has been successfully controlled for this purpose, by using a TEA CO₂ laser injection-locked by an etalon-tuned TEA CO₂ laser as a pump source.     

Gas breakdown with nanosecond CO2 laser radiation

The thresholds for CO₂ laser induced breakdown and their variation with pulse width have been measured at various pressures for Ar, N₂ and an 8/1/1 laser mixture of He/CO₂/N₂ using 3–40 ns duration pulses. These measurements indicate that excited state production plays a dominant role in determining the threshold for nanosecond duration pulses. This has been confirmed by the good agreement obtained between the measured and theoretical thresholds.     

High-power transverse flow CW CO2 laser for material processing applications

A transverse flow transversely excited (TFTE) CW CO₂ with a maximum output power about 15 kW has been developed. This is excited by pulser sustained DC discharge applied between a pair of multi-pins anodes and a common tubular cathode. Though the laser power in convective cooled CO₂ laser scales proportionally with the volumetric gas flow, it did not increase in this laser when the volumetric gas flow was increased by increasing the electrode separation keeping the flow velocity constant. The discharge voltage too remained almost unchanged with increase of the electrode separation. These observations are explained considering the electrical discharge being controlled by ionization instability. Laser materials processing applications often demand programming facilities for laser power modulation. A four-stage cascaded multilevel DC–DC converter-based high-frequency switch mode power supply has been developed to modulate the output power of the laser. Laser was operated up to 15 kW output power in four different modes viz. continuous wave mode, pulse periodic mode, single shot mode and processing velocity-dependent power mode with 1.2 kHz modulation bandwidth. We describe briefly the laser system, the SMPS, and the temporal behavior of laser beam.     

In-process high power CO2 laser beam position sensing

The case for in-process sensing is one of the strengths of laser materials processing, both in the variety of signals obtainable from the process and the range of techniques for beam guidance. It is known that beam/nozzle alignment is of importance for high quality laser cutting. Thus, an in-process beam position sensing system was devised in this study as one of the potential tools for automation of the cutting process. Further, if the beam could be stabilized at a given location automatically this would be equivalent to relocating the laser beam. Laser beam position sensing is the first step towards this goal. The aim of this study is to create a beam position sensing system. This work presents a new approach using a rotating slit, a focusing lens and a photodetector. An automatic alignment procedure is also investigated.     

Modeling of the power oscillation observed in single mode intracavity absorption of CO2 laser lines

Single mode intracavity absorption is investigated from an analytical point of view in order to explain the periodical modulation of the power observed in intracavity absorption of CO₂ laser lines by CFC gases. Intracavity absorption is incorporated into the laser rate equations in form of an additional broadband loss. Detuning due to changes in the refractive index with increase in absorber pressure is accounted for by considering the impact of the frequency shift of the oscillating mode on the effective pump rate and the population densities of the laser upper and lower levels. The steady state solution of the rate equations leads to an analytical formula, which fits the measured intracavity absorption curves with only two fit parameters being adjusted to the actual values of the absorption cross section and the mean linear polarizability of the absorber molecule. The formula is applied to analyze the intracavity absorption of the CO₂ 10R lines by CFC-11. The obtained results are in reasonable agreement with the values available in the literature.     

A sensitive arc detection technique for reliable operation of high repetition rate TEA CO2 laser

A simple and sensitive technique, which utilizes the sensing of both the discharge current and the visible light emission from the discharge, has been developed to detect the arc formation during the operation of a high repetition rate TEA CO₂ laser. It is shown that the optical detection in the visible spectral region is more sensitive than that it is in the UV region and hence can be used more effectively to monitor the onset of arc formation, while the current signal is useful in the strong arc formation regime. We demonstrate that the trigger signals generated by both the methods can be employed for reliable protection of the laser system from catastrophic damage due to deleterious arc formation.     

Numerical investigation of a fast-axial-flow CW CO2 laser

This paper presents the results of the calculation of the parameters of the active medium of a fast-axial-flow CO₂ laser using numerical methods in the framework of a one-dimensional approximation of the set of continuity equations, Bernoulli equation, equation of gas state, energy equation and multi-temperature rate equations with regard to diffusion for the gas flow in the cylindrical discharge tube. The spatial distribution of the small-signal gain and gas temperature along the gas flow direction have been calculated for a given set of initial conditions, namely, gas flow velocity, gas pressure and the tube diameter. In addition, the dependence of small-signal gain, the asymmetric stretch vibrational temperature of CO₂ (T₃) and the gas temperature on the discharge current were studied.