Enhancing the effectiveness of a laccase–TEMPO treatment has a biorefining effect on sisal cellulose fibres

Enhancing the effectiveness of a laccase–TEMPO treatment on sisal pulp by increasing pulp consistency was for the first time found to increase the biorefining potential of this enzyme–mediator system. The operating conditions used were those previously found to maximize oxidative functionalization and paper strength. Prior to the enzyme treatment, the pulp was refined at a variable intensity (0, 3,000 and 4,500 revolutions) in order to ascertain whether the increased surface area would lead to enhanced functionalization and boost the refining effect as a result. Increasing pulp consistency increased the contents in aldehyde and carboxyl groups by 130% and 94%, respectively. Also, it resulted in more marked reduction of pulp viscosity during the enzyme treatment, especially at a high refining intensity; this had a detrimental effect on fibre strength and significantly reduced tear strength in the refined pulp. Oxidized pulp exhibited a considerably increased water retention value with respect to the initial pulp, particularly after refining. Dry tensile index was increased by 21, 18 and 12%, and burst index by 23, 16 and 13% at 0, 3,000 and 4,500 rev, respectively, by the laccase–TEMPO treatment as a result of increased inter-fibre hydrogen bonding offsetting the loss of fibre strength, an effect that can provide substantial savings in refining energy. Based on the results, a laccase–TEMPO treatment is an enzymatic booster of mechanical refining with the added advantages of providing unaltered drainability and increased air permeability. The most salient effect of the laccase–TEMPO treatment was an increase in wet tensile strength (by 160, 553 and 588% at 0, 3,000 and 4,500 rev, respectively) that can be ascribed to inter-fibre covalent bonding through hemiacetal linkages promoted by aldehyde groups. The improvement was much greater than that obtained at a lower consistency under identical conditions.     

Effect of cellulase-assisted refining on the properties of dried and never-dried eucalyptus pulp

The effect of two different cellulases on the hornification phenomenon,in which drainability (Schopper–Riegler method) and mechanical propertiesdiminish when pulps are dried, was studied. The enzyme applications testedincluded a commercial enzyme named ComC (Pergalase A40 from CIBA) and alaboratory enzyme from Paenibacillus sp. strain BP-23namedCelB. Industrial never-dried Eucalyptus globulus bleachedkraft pulp was split in two halves and one of them was dried at ambientcontrolled conditions. We compared enzyme effects on both pulps (wet pulp anddried pulp) before and after PFI mill refining. Enzyme applications increaseddrainability (Schopper–Riegler method) and water retention value (WRV) ofnever-dried bleached pulp, although this did not imply an enhancement of themechanical properties of paper. Cellulase treatment of dried pulps, bycontrast,gave rise to increased drainability and WRV and also to improved mechanicalproperties. The changes caused by drying became less significant after enzymeapplication. Handsheets from CelB-treated dried pulps showed an improvement oftensile and burst indexes while tear decreased. The effect produced by CelB canbe considered a biorefining step. In fact, by means of enzyme treatment withCelB the properties of paper manufactured from dried pulp equalled theproperties attained from wet fibres, with the exception of tear index. Changeswere also found in surface fibre morphology, such as flakes and peeling due tocellulase treatment. The surface modification of fibres with cellulases givesrise to better bonding properties and a closer structure of paper. The finalconclusion is that treatment with cellulases could compensate the hornificationeffect and lead to an important saving of refining energy. The novel enzyme,CelB, was the most effective in improving paper properties and counterbalancingthe hornification effect caused by drying.     

High strength modified nanofibrillated cellulose-polyvinyl alcohol films

In this study surface-modified nanofibrillated cellulose (NFC) was used at low levels (0.5 to1.5 wt%) as a reinforcement in a polyvinyl alcohol (PVA) matrix. The modified-NFC–PVA composite films prepared using the solution casting technique showed improved mechanical performance. Birch pulp cellulose was initially modified by allylation using a solvent-free, dry modification method followed by subsequent epoxidation of the allyl groups and finally grinding the pulp to yield epoxy-NFC. In order to obtain optimal mechanical performance, epoxy-NFC with different degrees of substitution was evaluated in the reinforcement of PVA. The addition of 1 wt% epoxy-NFC (degree of substitution, DS 0.07) enhanced the modulus, strength, and strain of pure PVA film by 307, 139 and 23 %, respectively, thus producing the best performing film. The results demonstrate the favourable effect of chemically functionalized NFC on the mechanical properties of polyvinyl alcohol compared to unmodified NFC as reinforcement. In order to improve industrial and economic feasibility, the manufacture of the composite was also done in situ by grinding cellulose directly in PVA to produce the new biocomposite in a one-step process.     

Nanofibrillated cellulose/nanographite composite films

Though research into nanofibrillated cellulose (NFC) has recently increased, few studies have considered co-utilising NFC and nanographite (NG) in composite films, and, it has, however been a challenge to use high-yield pulp fibres (mechanical pulps) to produce this nanofibrillar material. It is worth noting that there is a significant difference between chemical pulp fibres and high-yield pulp fibres, as the former is composed mainly of cellulose and has a yield of approximately 50 % while the latter is consist of cellulose, hemicellulose and lignin, and has a yield of approximately 90 %. NFC was produced by combining TEMPO (2,2,6,6-tetramethypiperidine-1-oxyl)-mediated oxidation with the mechanical shearing of chemi-thermomechanical pulp (CTMP) and sulphite pulp (SP); the NG was produced by mechanically exfoliating graphite. The different NaClO dosages in the TEMPO system differently oxidised the fibres, altering their fibrillation efficiency. NFC–NG films were produced by casting in a Petri dish. We examine the effect of NG on the sheet-resistance and mechanical properties of NFC films. Addition of 10 wt% NG to 90 wt% NFC of sample CC2 (5 mmol NaClO CTMP-NFC homogenised for 60 min) improved the sheet resistance, i.e. from that of an insulating pure NFC film to 180 Ω/sq. Further addition of 20 (CC3) and 25 wt% (CC4) of NG to 80 and 75 wt% respectively, lowered the sheet resistance to 17 and 9 Ω/sq, respectively. For the mechanical properties, we found that adding 10 wt% NG to 90 wt% NFC of sample HH2 (5 mmol NaClO SP-NFC homogenised for 60 min) improved the tensile index by 28 %, tensile stiffness index by 20 %, and peak load by 28 %. The film’s surface morphology was visualised using scanning electron microscopy, revealing the fibrillated structure of NFC and NG. This methodology yields NFC–NG films that are mechanically stable, bendable, and flexible.     

Effect of microfibrillated cellulose and fines on the drainage of kraft pulp suspension and paper strength

Different types of microfibrillated cellulose (MFC) and fines suspensions were produced, characterized, and then added to a papermaking pulp suspension. High and medium molar mass cationic polyelectrolytes were used as fixatives. The drainage behavior of the pulp suspensions with additives were evaluated against the strength properties of hand sheets made thereof. The effects of salt concentration, pH, fixative type, dosage and type of fibrillar material on drainage were examined. All the MFC and fines samples produced had clearly different properties due to their dissimilar production methods, and they also introduced specific responses on the measured drainage and paper strength. Generally, the addition of MFC decreased the drainage rate of pulp suspension and increased the strength of paper. However, it was shown that by optimum selection of materials and process conditions an enhancement of the strength properties could be achieved without simultaneously deteriorating the drainage.     

The effect of eucalypt pulp xylan content on its bleachability,refinability and drainability

Currently, bleached eucalypt pulps are largely used for printing and writing (P&W) and sanitary (tissue) paper grades. Among the many pulp quality requirements for P&W and tissue paper production the xylan content is one of the most significant. For P&W papers, increasing xylans improve pulp refinability and strength properties but negatively affect bulk and drainability. For tissue paper, xylans are purportedly advantageous during paper drying in the Yankee cylinder but negatively affect paper bulk and may increase dusting during paper manufacture. On the other hand, bleachability is a very important parameter for both P&W and tissue grade pulps since bleaching cost is the second most significant in eucalypt bleached kraft pulp production. The aim of this study was evaluating the influence of eucalyptus pulp xylan content on its bleachability, refinability and drainability. A sample of industrial unbleached eucalyptus kraft pulp containing 15.6?% xylans was treated with various alkali charges at room temperature in order to obtain materials with different xylan contents. The pulps were bleached to 90 % ISO brightness with the O–D_HT–(EP)–D sequence and evaluated for their refinability and drainability. By increasing the alkali concentration in the range of 10–70 g/L pulps of 14.5–5.9 % xylans were produced with no significant impact on cellulose crystallinity. The decrease of xylan content significantly decreased pulp bleaching chemical demand, water retention value and refinability and increased pulp drainability.     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

All-cellulose composites from unbleached hardwood kraft pulp reinforced with nanofibrillated cellulose

In the present work, nanofibrillated cellulose (NFC) from bleached eucalyptus pulp was prepared, characterized and used as reinforcement in an unbleached eucalyptus fiber matrix. First, the NFC was fabricated through TEMPO-mediated oxidation and characterized for the degree of polymerization, water retention value, cationic demand and carboxyl content. Intrinsic mechanical properties were also calculated by applying the rule of mixtures, which determines the coupling (f _c) and efficiency factor (η _e) of cellulose nanofibrils within the matrix. The results showed that the average intrinsic tensile strength and Young’s modulus of NFC are estimated to be 6,919 MPa and 161 GPa, respectively. After characterization, the NFC was used as reinforcement in the preparation of biocomposites in the form of paper handsheets, which were physically and mechanically analyzed. The presence of NFC induced an increase in the density of biocomposites and significant enhancement of the mechanical properties as well as an important reduction in porosity. Finally, f _c and η _e were determined from the mean intrinsic properties.     

Assessing the combined benefits of clay and nanofibrillated cellulose in layered TMP-based sheets

A new concept for both furnish composition and z-directional furnish arrangement involving the interaction between specific thermo-mechanical pulp fractions (TMP), nanofibrillated cellulose (NFC) and clay in oriented layered laboratory sheets is presented. Used separately, NFC improves the strength properties of paper while fillers enhance the optical properties. Synergy effects of clay–NFC interactions are assessed. The study comprises a structural assessment, including laser profilometry, scanning electron microscopy (SEM) and field-emission (FE)-SEM analyses. In addition, optical and strength properties are assessed. It is demonstrated that a potential reduction of strength properties caused by filler addition may be counteracted by appropriate NFC addition to specific layers in the z-direction. Based on an estimation of an overall quality index considering five variables, it is concluded that the best sheet construction is obtained when placing the fillers in surface layers with the TMP accept fraction and the NFC in the centre of the sheets together with the refined TMP reject fraction.     

Reinforcing effect of carboxymethylated nanofibrillated cellulose powder on hydroxypropyl cellulose

Bionanocomposites of hydroxypropyl cellulose (HPC) and nanofibrillated cellulose (NFC) were prepared by solution casting. The various NFC were in form of powders and were prepared from refined, bleached beech pulp (RBP) by mechanical disintegration, optionally combined with a pre- or post mechanical carboxymethylation. Dynamic mechanical analysis (DMA) and tensile tests were performed to compare the reinforcing effects of the NFC powders to those of their never-dried analogues. For unmodified NFC powders an inferior reinforcing potential in HPC was observed that was ascribed to severe hornification and reagglomeration of NFC. In contrast, the composites with carboxymethylated NFC showed similar behaviors, regardless of the NFC suspensions being dried or not prior to composite preparation. SEM characterization confirmed a homogeneous dispersion of dried, carboxymethylated NFC within the HPC matrix. These results clearly demonstrate that drying of carboxymethylated NFC to a powder does not decrease its reinforcing potential in (bio)nanocomposites.     

Grinding process for the production of nanofibrillated cellulose based on unbleached and bleached bamboo organosolv pulp

Nanofibrillated cellulose (NFC) is a type of nanomaterial based on renewable resources and produced by mechanical disintegration without chemicals. NFC is a potential reinforcing material with a high surface area and high aspect ratio, both of which increase reinforcement on the nanoscale. The raw materials used were unbleached and bleached bamboo organosolv pulp. Organosolv pulping is a cleaner process than other industrial methods (i.e. Kraft process), as it uses organic solvents during cooking and provides easy solvent recovery at the end of the process. The NFC was produced by treating unbleached and bleached bamboo organosolv pulps for 5, 10, 15 and 20 nanofibrillation cycles using the grinding method. Chemical, physical and mechanical tests were performed to determine the optimal condition for nanofibrillation. The delamination of the S2 layer of the fibers during nanofibrillation contributed to the partial removal of amorphous components (mainly lignin), which have low polarity and improved the adhesion of the fibers, particularly the unbleached cellulose. The transverse modulus of elasticity of the unbleached NFC was highest after 10 nanofibrillation cycles. Further treatment cycles decreased the modulus due to the mechanical degradation of the fibers. The unbleached NFC produced by 10 cycles have a greater transverse modulus of elasticity, the crystallite size showed increase with the nanofibrillation, and after 5 nanofibrillation cycles, no differences are observed in the morphology of the fibers.     

Surface selective removal of xylan from refined never-dried birch kraft pulp

In this study, the effect of enzyme treatment on refined, never-dried bleached birch kraft pulp was investigated, using an endo-1,4-β-xylanase, that is substantially free from cellulase activity. The xylanase treatment of refined never-dried pulp revealed a rapid initial hydrolysis rate with a time-dependent saturation level in the amount of hydrolyzed pulp carbohydrates. Surprisingly short xylanase treatment times were found to have an impact on the fiber surface structure and on the physicochemical properties of kraft pulp fibers. Xylanase treatment led to mild microscopic differences in the ultrastructure of a never-dried fiber, whereas local topographical differences were distinguishable with atomic force microscopy. Results from the analysis of dissolved carbohydrates and the interfacial properties of the xylanase-treated never-dried fibers thus confirm a selective removal of xylan from the fiber surfaces. The zeta-potential charge and dewatering properties of the pulp slurry, fiber morphology, and strength properties of the paper were affected, which is a concomitant of xylanase treatment. However, the papermaking properties of the fibers were mainly preserved with simultaneous improvement in the dewatering rate of the pulp. Thus, optimized xylanase treatment of refined bleached kraft pulp provides a fiber for papermaking or fiber modification purposes with a selectively modified chemical composition of the fiber surface layer.     

Carboxymethylated nanofibrillated cellulose: effect of monovalent electrolytes on the rheological properties

The effect of the ionic strength on the properties of a carboxymethylated nanofibrillated cellulose (NFC) system was investigated through rheological studies. It was shown that homogenization of pulp suspensions containing a high amount of a monovalent electrolyte leads to the production of NFC systems displaying a lower magnitude in the rheological response as compared with systems prepared at lower ionic strengths conditions. It was further shown that increasing the ionic strength of NFC suspensions after their manufacturing also results in a lowering of the rheological response. The decreased rheological response in the former case was postulated to be caused by a lowering of the delamination deficiency of the homogenization process, due to decreased swelling of the carboxymethylated pulp, caused by the screening of the charges. In the latter case (post-addition of the electrolyte), the lowering of the rheological response was postulated to be due to the compression of the electrostatic double layer, when the electrostatic repulsion between the charged fibrils diminished in the presence of the electrolyte.     

Nanofibrillated cellulose (NFC) reinforced polyvinyl alcohol (PVOH) nanocomposites: properties, solubility of carbon dioxide, and foaming

Polyvinyl alcohol (PVOH) and its nanofibrillated cellulose (NFC) reinforced nanocomposites were produced and foamed and its properties—such as the dynamic mechanical properties, crystallization behavior, and solubility of carbon dioxide (CO₂)—were evaluated. PVOH was mixed with an NFC fiber suspension in water followed by casting. Transmission electron microscopy (TEM) images, as well as the optical transparency of the films, revealed that the NFC fibers dispersed well in the resulting PVOH/NFC nanocomposites. Adding NFC increased the tensile modulus of the PVOH/NFC nanocomposites nearly threefold. Differential scanning calorimetry (DSC) analysis showed that the NFC served as a nucleating agent, promoting the early onset of crystallization. However, high NFC content also led to greater thermal degradation of the PVOH matrix. PVOH/NFC nanocomposites were sensitive to moisture content and dynamic mechanical analysis (DMA) tests showed that, at room temperature, the storage modulus increased with decreasing moisture content. The solubility of CO₂ in the PVOH/NFC nanocomposites depended on their moisture content and decreased with the addition of NFC. Moreover, the desorption diffusivity increased as more NFC was added. Finally, the foaming behavior of the PVOH/NFC nanocomposites was studied using CO₂ and/or water as the physical foaming agent(s) in a batch foaming process. Only samples with a high moisture content were able to foam with CO₂. Furthermore, the PVOH/NFC nanocomposites exhibited finer and more anisotropic cell morphologies than the neat PVOH films. In the absence of moisture, no foaming was observed in the CO₂-saturated neat PVOH or PVOH/NFC nanocomposite samples.     

Synthesis of a co-cross-linked nanocomposite hydrogels from poly(methyl vinyl ether-co-maleic acid)-polyethylene glycol and nanofibrillated cellulose

This study demonstrates the preparation of a renewable and biocompatible co-cross-linked nanocomposite hydrogel from poly(methyl vinyl ether-co-maleic acid), poly(ethylene glycol) and nanofibrillated cellulose (NFC). The cross-linking reaction was favored by the formation of ester linkages as evidenced by Fourier transform infrared spectroscopy. The increase in gel fraction content of the treated NFC varied from 22 to 85 % which exhibited an increase in degree of chemical cross-linking to form a rigid network with the addition of varying amount of NFC (20–60 %). This increase in gel rigidity influenced gel swelling, showing relatively reduced water uptake ability above 40 % NFC. Rheological measurements indicated the formation of gels with superior mechanical properties.     

Preparation and characterization of cationic nanofibrillated cellulose from etherification and high-shear disintegration processes

Oat straw cellulose pulp was cationized in an etherification reaction with chlorocholine chloride. The cationized cellulose pulp was then mechanically disintegrated in two process steps to obtain trimethylammonium-modified nanofibrillated cellulose (TMA-NFC). The materials thus obtained were analyzed by elemental analysis, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM) and other techniques. A higher nitrogen content of TMA-NFC samples was found by XPS analysis than by elemental analysis, which indicates that the modification occurred mainly on the surface of cellulose fibrils. XPS also confirmed the existence of ammonium groups in the samples. SEM provided images of very fine network structures of TMA-NFC, which affirmed the positive effect of ionic charge on mechanical disintegration process. According to XRD and SEM results, no severe degradation of the cellulose occurred, even at high reaction temperatures. Because of the different properties of the cationic NFC compared to negatively charged native cellulose fibers, TMA-NFC may find broad applications in technical areas, for instance in combination with anionic species, such as fillers or dyes. Indeed, TMA-NFC seems to improve the distribution of clay fillers in NFC matrix.     

The behaviour of cationic NanoFibrillar Cellulose in aqueous media

This paper deals, with cationically modified NanoFibrillar Cellulose (cat NFC), obtained by reacting a dissolving pulp with 2,3-epoxypropyl trimethylammonium chloride (EPTMAC). The cat NFC was thoroughly characterized in terms of morphology and physical properties. The dimensions of individual cellulose nanofibrils were determined by atomic force microscopy (AFM) imaging in water and in air. Fibrils as thin as 0.8–1.2 nm were observed in water. The fibril diameter changed upon drying and the average size was further quantified by image analysis. The experiments showed the importance of characterizing nanocellulosic materials in situ before drying. The fibril size in air was confirmed by cryogenic transmission electron microscopy (cryo-TEM), and it was found to be 2.6–3.0 nm. Smooth ultrathin films of cationic NFC were prepared by spincoating on silica substrates. The effect of electrolyte concentration and pH on swelling of the cationic NFC film was studied using a quartz crystal microbalance with dissipation. The results showed that at pH = 8 the cat NFC film was insensitive to electrolyte changes while at pH = 4.5, the water content of the film decreased with increasing ionic strength. The electrophoretic mobility measurements showed a cationic zeta potential for the cat NFC that decreased at increasing pH, verifying the swelling behaviour.     

Comparison of nano- and microfibrillated cellulose films

Nanocellulose is an interesting building block for functional materials and has gained considerable interest due to its mechanical robustness, large surface area and biodegradability. It can be formed into various structures such as solids, films and gels such as hydrogels and aerogels and combined with polymers or other materials to form composites. Mechanical, optical and barrier properties of nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC) films were studied in order to understand their potential for packaging and functional printing applications. Impact of raw material choice and nanocellulose production process on these properties was evaluated. MFC and NFC were produced following two different routes. NFC was produced using a chemical pretreatment followed by a high pressure homogenization, whereas MFC was produced using a mechanical treatment only. TEMPO-mediated oxidation followed by one step of high pressure (2,000 bar) homogenization seems to produce a similar type of NFC from both hardwood and softwood. NFC films showed superior mechanical and optical properties compared with MFC films; however, MFC films demonstrated better barrier properties against oxygen and water vapor. Both the MFC and NFC films were excellent barriers against mineral oil used in ordinary printing inks and dichlorobenzene, a common solvent used in functional printing inks. Barrier properties against vegetable oil were also found to be exceptionally good for both the NFC and MFC films.     

Carboxymethylated nanofibrillated cellulose: rheological studies

The rheological properties of carboxymethylated nanofibrillated cellulose (NFC), investigated with controlled shear rate- and oscillatory measurements, are reported for the first time. It was shown that the rheological properties of the studied system are similar to those reported for other NFC systems. The carboxymethylated NFC systems showed among other things high elasticity and a shear thinning behaviour when subjected to increasing shear rates. Further, the shear viscosity and storage modulus of the system displayed power-law relations with respect to the dry content of the NFC suspension. The exponential values, 2 and 2.4 respectively, were found to be in good agreement with both theoretical predictions and published experimental work. Furthermore, it was found that the pulp consistency at which NFC is produced affects the properties of the system. The rheological studies imply that there exists a critical pulp concentration below which the efficiency of the delamination process diminishes; the same adverse effect is also observed when the critical concentration is significantly exceeded due to a lower energy input during delamination.     

Ultra-lightweight paper foams: processing and properties

A methodology for producing a low density cellulose-based foam has been developed by combining a surfactant with pulp, mixing at high velocity to entrain air, and then drying in a non-restrained fashion. The structure of the foam, characterized through optical microscopy and X-ray computed tomographic microscopy, consists of pulp fibres in random orientations surrounding air bubbles along with large void spaces. Through careful design of experiments, the effect of fibre type, length distribution, surfactant, and air content on the mechanical behavior and permeability of the foam material was investigated. The results indicate that foamed cellulose materials can be produced at a strength of one-half the tensile strength of a standard handsheet, but having a relative density of only one percent. No chemical additives were used to enhance the strength of these samples as the properties of the foam material are enhanced simply through variation of the process parameters. Thus, a strong cellulose-based foam, with a density as low as 10 mg/cm³, can be fabricated using standard papermaking infrastructure and hence at low cost.