Prediction of the deformation properties of a polymeric composite with a granular-fibrous filler

Conclusion A variant of calculation of the characteristics of the deformation properties of a hybrid composite containing a complex disperse filler in the form of granular particles and short fibers was proposed. The effect of aggregation of the granular filler, the statistical distributions of the fibers by lengths and orientation in the material, and the anisotropy of the fibers are taken into consideration in the calculation. The statistical distribution of the orientation of the fibers is given by a function proportional to the distance from the center to the surface of a triaxial ellipsoid in the corresponding direction. The uniform random distribution of the fibers in bulk and in the plane is a special case of this distribution. The results of the analysis of the effect of the parameters of the statistical distributions of the length and orientation of short fibers on the elasticity characteristics of a composite are reported. The dependence of the creep of the composite on the ratio of the concentration of the components of the complex filler was determined, and the efficiency of partial replacement of a granular filler by a short-fiber filler to inhibit creep of the composite was demonstrated. The possibilities of predicting the long-term creep were experimentally confirmed on the example of LDPE filled with ground limestone and short glass fibers.Presented at the Sixth All-Union Conference on the Mechanics of Polymer and Composite Materials (Riga, November, 1986).Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 898–909, September–October, 1987.     

Thermal expansion of a composite with a hybrid granular-fibrous filler

Conclusion The thermal deformation of LDPE with a granular-fibrous filler was studied experimentally within a broad temperature range. We analyzed the effect of fillers on characteristics of relaxational transitions in LDPE as determined from dilatometric tests. A method was proposed for calculating the effective CLE of a composite with allowance for aggregation of a powdered filler and the statistical distributions of the length and orientation of the anisotropic fibers. The method was substantiated experimentally. Results were also presented of a theoretical analysis of the effect of the parameters of the fiber distributions f(l.) and (, ) and the relative volume contents of granular and fibrous fillers on _ij for the composite. It was established that aggregation of the granular filler may produce a hybrid effect consisting of maximum suppression of thermal expansion of the binder by the combination filler relative to a two-component composite.Translated from Mekhanika Kompozitnykh Materialov, No. 2, pp. 237–246, March–April, 1989.     

Theory of fiber-matrix delamination in sphero-fibrous plastics

A method for calculating the deformed state and the effective characteristics of sphero-fibrous composites with a three-dimensional structure and local delaminations at the fiber-matrix interface is proposed. It is assumed that the interfacial cracks take place along the whole length of fibers within the representative volume. The effect of the interface crack dimension on the variations in shear moduli of the 3Dm composite is investigated in detail. It is shown that small cracks have practically no influence on the integral characteristics of the composites.Blagonravov Machine Building Institute, Russian Academy of Sciences, Moscow, Russia. Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 5, pp. 644–650, September–October, 1997.     

Statistical theory of defect buildup in composite materials and the scale-factor effect in reliability

A statistical theory of fracture based on the concept of defect buildup is applied to composite materials with a definite fiber orientation. On the premise that the concentration of defects that precede a fracture is sufficiently low, asymptotic distributions of defectiveness are established and asymptotic expressions for the reliability function are derived. It appears feasible to use this theory for predicting the reliability and the scale-factor effect for structures made of oriented composite materials.Moscow Power Institute. Translated from Mekhanika Polimerov, No. 2, pp. 247–255, March–April, 1976.     

Measuring the stresses in fibers of a loaded composite material by the method of infrared spectroscopy

Conclusions 1. Actual stresses in reinforcement fibers of a loaded composite have been measured by infrared spectroscopy.2. It has been shown that the plain rule of mixtures, not accounting for changes in mechanical properties of the matrix during processing of a composite, does not apply to a hot molded polyethylene-polypropylene composite.3. It is suggested that around the reinforcement fibers there exists an ordered layer of the matrix material capable of carrying a heavy load. A method is proposed, furthermore, for calculating the mechanical characteristics of the composite with such a layer. The volume fraction and the thickness of this hardened layer have been estimated from experimental data.Paper presented at the Third All-Union Conference on Polymer Mechanics in Riga, 1976.A. F. Ioffe Physicotechnical Institute, Academy of Sciences of the USSR, Leningrad. Translated from Mekhanika Polimerov, No. 5, pp. 832–837, September–October, 1977.     

Structure and properties of ceramic composites based on ZrO2

Monodisperse fine powders of high purity obtained by sol-gel method are used for production of high technical data ceramics. The fiber reinforcement is used for hardening of composite materials. It was of interest to study production possibility of reinforced composite material based on ZrO₂ obtained by sol-gel method with filler from fibers of partially stabilized zirconia. ZrO₂ powders were obtained by precipitation of its hydrated gel from aqueous zirconium oxychloride solution by ammonium hydroxide followed by thermal treatment. For composite reinforcement ceramic partially stabilized (8 mole Y₂O₃) ZrO₂ fibers 0.16–0.67 mm in length and 5–7 m in diameter were used. Content of the fibers in composite was 20 wt.%. From powders and their mixtures with fibers, the samples were pressed as disks, beams and cylinders, and anneal in air at 1100–1600°C temperature range. The investigation has shown that the fibers of partially stabilized zirconia change the composite structure, increase the content of tetragonal modification that promotes its hardening. Treatment temperature of precursor determines physical chemical properties of compositions with fibers. Their high specific surface and reaction ability provides a workability of forming and sintering processes into strong composite material. The ceramics was increased by 2.5–3 times as strength after fibrous filler introduction into ZrO₂ hydrogel matrix.Presented at the Ninth International Conference on the Mechanics of Composite Materials (Riga, October 1995).Presented at the Ninth International conference on the Mechanics of Composite Materials (Riga, October 1995). Institute of General and Inorganic Chemistry of the Academy Sciences of the Belarus. Minsk. Translated from Mekhanika Kompozitnykh Materialov, Vol. 32, No. 3, pp. 418–427, May–June. 1996.     

Mathematical simulation of failure processes of composite materials reinforced with brittle fibers

Conclusions 1. It is concluded on the basis of an analysis of experimental data and also from theoretical investigations with respect to stress redistribution upon the breaking of fibers that the successive breaking of a number of fibers, caused by the overload from the breaking of individual fibers, is one of the principal mechanisms according to which the complete failure of a material reinforced with brittle fibers takes place.2. A discrete model of a composite material has been worked out. A random fiber strength distribution over the surfaces of the cross sections of the composite material is produced on the computer by the application of Monte Carlo methods.3. A program was written for the computer which simulates the testing of composite materials, permitting the investigation of the statistical accumulation of damage in failure processes as well as the avalanchetype processes of the complete failure of a material.4. The effect of the statistical distribution of the strength of the reinforcing fibers, the ratio of properties, and the volume fractions of composites on the failure processes of composite materials is investigated. Deformation diagrams of a D-16 aluminum alloy-boron fiber composite material, constructed on the basis of an anlysis of the simulated process of fiber breaking in a composite, agree well with the experimental relations.5. The opinion is expressed that the development of cybernetic simulation of failure processes will permit giving an answer to a number of actual questions in the study of materials and the mechanics of failure.Baikov Institute of Metallurgy, Academy of Sciences of the USSR, Moscow. Translated from Mekhanika Polimerov, No. 5, pp. 800–808, September–October, 1976.     

The Effect of the Size of Carbon Fibers on the Physicomechanical Properties of Fluvis Composites

The effect of the size of carbon fibers on the thermophysical and strength characteristics of a Fluvis antifrictional composite, which is based on PTFE and modified Viscum fibers, is studied. It is found that, at a carbon-fiber length of about 100 m, a jump in the coefficient of linear thermal expansion occurs in all temperature ranges. An increase in the fiber length leads to a decrease in the density, resistivity, and compression strength of the composite.     

Thermal deformation of unidirectionally reinforced hybrid composites. Report no. 1

Conclusion We conducted a dilatometric study of three types of hybrid unidirectionally reinforced composites (organic-glass-, organic-carbon-, and carbon-glass-fiber plastics), each of which was represented by several batches differing in the relative content of the two types of fibers. The tests were performed on a specially-designed laboratory prototype. It was shown that, for the materials studied, the coefficient of linear expansion can be controlled by means of hybridization — by combining several types of fibers with positive and negative values of the coefficient of linear expansion in one composite. Analytic expressions for the coefficient that were obtained by generalizing a three-phase model of a two-component composite with isotropic fibers to the case of a hybrid composite with anisotropic fibers satisfactorily describe the experimental data.Translated from Mekhanika Kompozitnykh Materialov, No. 2, pp. 229–236, March–April, 1989.     

Effect of surface treatment of carbon fibers on the strength properties of carbon fiber plastics

Conclusions The strength characteristics of composites based on carbon fibers having a coating of silicon carbide are in direct dependence on the coating thickness and on the porosity, which makes it possible to assume the possibility of increasing the degree of realization of the strength characteristics of fibers having a coating in a composite by increasing the degree of impregnation of the carbon cord with the binder. The latter finds confirmation also in the fact that at a small coating thickness on the carbon fiber (of the order of 5 nm) the porosity of the composite obtained is equal to the porosity of the material based on the carbon fiber without coating. Moreover, as is evident from Fig. 3c, the casing of silicon carbide does not form a continuous coatting over the whole perimeter of the cord. The presence of these prerequisites, and also the high resistance of carbon fibers having a silicon carbide coating to oxidation [9], open up wide prospects for creating new composite materials based on them.Translated from Mekhanika Kompozitnykh Materialov, No. 4, pp. 603–606, July–August, 1979.     

Effect of the morphology of the organic fibers on the mechanical behavior of composites

Scanning electron microscopy and x-ray diffraction analysis are used to study the morphology of several aramid and polyimide fibers developed in Russia and to determine their strain-strength characteristics. It is shown that the supermolecular structure of the fiber in large part determines the character of its interaction with the matrix and behavior during failure of the fiber composite (FCP). In the case of aramid fibers, composite failure is accompanied by intensive fibrillation leading to lamination on a microscopic scale and a deterioration in the service characteristics of the composite. The stability of the investigated polyimide fibers against fibrillation and microlamination, in combination with good heat resistance, makes them promising as reinforcing materials for FCPs.Submitted for the Tenth International Conference on the Mechanics of Composites (Riga, April 1998).Institute of High-Molecular-Weight Compounds of the Russian Academy of Sciences (St. Petersburg, Russia) and the Khimvolokno Scientific-Industrial Association (Mytishchi, Russia). Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 5, 656–669, September–October, 1997.     

Effect of fiber length on the strength and fracture properties of a fiber-filled silicone composite

The mechanism by which fillers strengthen polymers is discussed, and the effect of fiber length on static and impact bending strength and on the area of the fracture surface is studied with reference to the example of a silicone composite. A correlation is established between the strength properties and the area of the fracture surface. On the basis of the data obtained it is shown that, as the fiber length increases, the fracture mechanism changes from extraction of the ends of the fibers along the fracture path to breakage of the fibers.Moscow Lomonosov Institute of Fine Chemical Technology. Ter-Gazaryan State Scientific-Research Planning Institute of Polymer Adhesives, Kirovakan. Translated from Mekhanika Polimerov, No. 3, pp. 445–449, May–June, 1971.     

Effect of combined extrusion parameters on mechanical properties of basalt fiber-reinforced plastics based on polypropylene

Basalt fibers are efficient reinforcing fillers for polypropylene because they increase both the mechanical and the tribotechnical properties of composites. Basalt fibers can compete with traditional fillers (glass and asbestos fibers) of polypropylene with respect to technological, economic, and toxic properties. The effect of technological parameters of producing polypropylene-based basalt fiber-reinforced plastics (BFRPs) by combined extrusion on their mechanical properties has been investigated. The extrusion temperature was found to be the main parameter determining the mechanical properties of the BFRPs. With temperature growth from 180 to 240°C, the residual length of the basalt fibers in the composite, as well as the adhesive strength of the polymer-fiber system, increased, while the composite defectiveness decreased. The tensile strength and elastic modulus increased from 35 to 42 MPa and 3.2 to 4.2 GPa, respectively. At the same time, the growth in composite solidity led to its higher brittleness. Thus, a higher temperature of extrusion allows us to produce materials which can be subjected to tensile and bending loads, while the materials produced at a lower temperature of extrusion are impact stable. The effect of the gap size between the extruder body and moving disks on the mechanical properties of the BFRPs is less significant than that of temperature. An increase of the gap size from 2 to 8 mm improves the impregnation quality of the fibers, but the extruder productivity diminishes. The possibility of controling the properties of reinforced polypropylene by varying the technological parameters of combined extrusion is shown. The polypropylene-based BFRPs produced by the proposed method surpass the properties of glass and asbestos fiber-reinforced plastics.Submitted to the 10th International Conference on Mechanics of Composite Materials (Riga, April 20–23, 1998).Ukrainian State University of Chemical Technology, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 6, pp. 845–850, November–December, 1997.     

Effect of aggregation of a dispersed rigid filler on the elastic characteristics of a polymer composite

Conclusions We proposed a method for describing the effective elastic characteristics of a polymer composite with a rigid aggregating filler. An important feature of such a medium is the variable coupling of the inclusion phase in relation to its volume content. A change in the degree of coupling of the filler is accounted for by introducing an additional parameter. We examined a method of determining the coupling parameter from the results of statistical modeling of the geometry of the medium. Using the example of a calcite-HDPE composite, we showed that aggregation has a significant effect on the dependence of the elastic modulus on the volume content of filler; satisfactory agreement was obtained between the theoretical and experimental data.Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 14–22, January–February, 1986.     

Correlation of the elastic characteristics of Arimid PM with the elasticity modulus of its crystal lattice

Studies were made of the elastic characteristics (longitudinal elasticity modulus, elastic recovery) of Arimid PM fibers and of the longitudinal elasticity modulus of the crystal lattice of these samples. The elasticity modulus of the crystallites was determined by x-ray diffraction studies of loaded fibers. It is shown that the studied samples practically instanteneously recover their starting length after removing the load; the sample and its crystal lattice have comparatively low elasticity moduli with nearly identical values. Based on this data, reasons are discussed for the high elastic recovery of Arimid fibers and for the low elasticity modulus of its crystal lattice.Leningrad Branch, All-Union Scientific-Research Institute of Synthetic Fibers. Translated from Mekhanika Polimerov, No. 5, pp. 771–773, September–October, 1972.     

Choice of optimal structure of glass laminates with random reinforcement. I

The effect of structural parameters — length, diameter, and distribution of the reinforcing elements — on the mechanical characteristics of glass-reinforced plastics is investigated with reference to the case of glass laminates with randomly distributed, straight, uncut glass fibers in parallel planes. It is shown that the reduced strength of these laminates as compared with unidirectional material is associated with the redistribution of the load between the fibers and the resin and the relative reduction in the number of fibers in the cross section. A formula is proposed for estimating the strength of glass-reinforced plastics with a random distribution of the fibers in parallel planes.All-Union Scientific-Research Institute of Glass-Reinforced Plastics and Glass Fiber, Moscow Region. Moscow Bauman Higher Technical College. Translated from Mekhanika Polimerov, Vol. 4, No. 6, pp. 1043–1050, November–December, 1968.     

Antifriction basalt-plastics based on polypropylene

A study is made of the dependence of the mechanical and friction-engineering properties of polypropylene reinforced with basalt fibers on the viscosity of the polymer matrix. It is established that the main factors that determine the mechanical properties of the plastics are the quality of impregnation of the fibers by the binder and the residual length of the reinforcing filler in the composite after extrusion and injection molding. The material that was developed has a low friction coefficient and low rate of wear within a relatively brood range of friction conditions. The basalt-plastics can be used in the rubbing parts of machines and mechanisms subjected to dry friction.Ukrainian State Chemicotechnical University, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov,33, No. 3, pp. 417–421, May–June, 1997.     

Polypropylene reinforced with aramid and glass fibers

The effect of the chemical nature of the aramid fibers Phenylone, Terlon, Armos, and SVM on the mechanical, thermophysical, and antifriction properties of reinforced polypropylene was investigated. It was found that the composite filled with SVM fibers based on a stiff-chain polymer has high tensile strength and bending modulus. Reinforcement of polypropylene with Phenylone stiff-chain fibers produces a composite with a high impact viscosity. Organoplastics based on polypropylene and aramid fibers have a low density and friction coefficient and high durability. Reinforcement of polypropylene with aramid (SVM) and glass fibers increases the technological properties of the composites. The glass-filled organoplastics developed can be used in instrument making, radio engineering, and machine building as antifriction and construction materials.Ukrainian State Chemical Technological University, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 106–110, January–February, 1996.     

Effect of curvature of the reinforcement on the mechanical and thermophysical properties of a composite

The elastic constants and thermal expansion coefficients of a composite consisting of a matrix with low elastic properties and exceptionally stiff fibers have been experimentally determined. The curvature of the reinforcement in the specimens has been investigated. The results of the experiments are compared with the corresponding theoretical characteristics. The calculations are based on a model with an ideal arrangement of the fibers [4] and a model that takes the curvature of the reinforcement into account [5, 6].Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1036–1039. November–December, 1971.     

Statistical characteristics of the mechanical constants of glass-reinforced plastics

The results of statistical treatment of experimental data on the physicomechanical properties of glass-reinforced plastics, based on alkali-free, aluminoborosilicate glass fibers (composition NS-55/6) with paraffin as lubricant and epoxyphenolbutyral composition EFB-4, obtained from tensile tests on flat specimens prepared by "wet" winding on a mandrel, are given. The data can be used for evaluating the effect of the scatter of the mechanical constants of a composite material on the efficiency of a structure and its elements.Institute of Mechanics, Academy of Sciences of the Ukrainian SSR, Kiev. Translated from Mekhanika Polimerov, No. 6, pp. 1125–1128, November–December, 1972.