Gels dried under supercritical and ambient conditions: a comparative study and their subsequent conversion to silica–carbon composite aerogels

In present work, we have prepared gels with various compositions of methyltrimethoxysilane—3-(2,3-epoxypropoxy) propyltrimethoxysilane (MTMS-GPTMS) using a two-step acid base sol–gel process. To make a comparative study between the two common drying routes, we prepared gels under supercritical and also under ambient conditions. The density of the supercritically dried hybrid aerogels lies between 0.18 and 0.31 gcm^?3, while the density of the ambient dried ones ranges between 0.35 and 0.42 gcm^?3. The surface area of MTMS-0.25 GPTMS aerogel dried under supercritical conditions, has been found to be 464 m² g^?1 with a pore volume and average pore diameter of 1.24 cm³ g^?1 and 11 nm respectively. The same composition dried under ambient conditions is found to have similar properties i.e. a BET surface area of 439 m² g^?1, pore volume of 1.22 cm³ g^?1 and average pore diameter of 11 nm. The aerogels were later pyrolyzed yielding silica/carbon composite aerogels. The pyrolized aerogels possessed a surface area as high as 207 m² g^?1 with a total pore volume of 0.98 cm³ g^?1. The pyrolysed aerogels were also calcined to yield carbon free materials.     

环氧化物法制备锑掺杂氧化锡气凝胶

以无机金属盐为前驱体,采用环氧丙烷添加法结合CO2超临界流体干燥和热处理工艺,制备了不同锑掺杂浓度的二氧化锡(ATO)气凝胶.所得气凝胶为深蓝色块体,平均密度约为600 mg?cm-3,锑掺杂浓度在5%到20%(x)之间.电子显微镜图片显示ATO气凝胶的骨架由粒径约为数十纳米的颗粒堆积而成,而这些颗粒又由数纳米的初级球形颗粒构成.X射线衍射谱表明,样品的主要晶相为SnO2四方相金红石结构,锑的掺杂仅引起微小的晶格畸变.X射线光电子谱显示锡元素以+4价态存在,而锑则具有+3和+5的混合价态.四探针电阻率测试仪的结果表明,ATO气凝胶的电阻率在2.7-40Ω?cm之间变化,其中在锑掺杂浓度(x)为12%时具有最低电阻率.     

Structure and properties of polyimide aerogels with different skeleton flexibilities

ABSTRACT

In order to better understand the influences of polyimide (PI) skeleton structure and freeze-drying process on the properties of PI aerogel materials, PI molecular chains (ODPA-ODA, BPDA-ODA, BPDA-PPDA) with different stiffnesses and flexibilities were designed and a series of PI aerogels were accordingly fabricated by freeze-drying technique. The aerogels produced featured light weight (density of 0.01–0.16 g/cm³) and high flexibility, and their density, pore structure, and compress recovery performance could be well controlled by delicately tuning the molecular chain structure and solid contents of the poly (amic acid) salt solution. In addition, a hard PI aerogel with enhanced compressive strength was obtained by quick-freezing in liquid nitrogen.     

Fabrication of gradient density SiO<Subscript>2</Subscript> aerogel

With tetraethoxysilane as the organic precursor, gradient density aerogels were fabricated by three different methods: layer-by-layer gelation, sol-co-gelation and continuous formation technics. Through layer-by-layer method, a 5-layer graded density silica aerogel whose density ranges from 50 to 200 mg/cm³ was obtained, but it existed a dense skin between adjacent layers which could result in density mutation in the interface. In order to optimize its interface character, sol-co-gelation technique was created to improve the interdiffusion and smooth out the density mutation via a self-built device. Finally, on the base of the device and sol-co-gelation technics, a continuous formation process was developed to fabricate the completely gradient density silica aerogel. Optical microscope and X-ray phase contrast method were used to characterize the samples prepared by three different technics and comparatively research their interface feature.     

Characterization of divinyl benzene aerogels with density gradient using X-ray tomography technique

Production of density gradient aerogels with predetermined density steps or gradient is challenging, particularly when the experiments would demand a prescribed gradient in density along the axis of cylindrical shaped aerogel. In order to achieve this, it is vital to characterize and accurately measure the density gradient in order to “design” synthetic routes to achieve the desired density gradient that can be used in plasma physics experiments using high-energy lasers. X-ray tomography was used for the characterization of these aerogels and it is demonstrated that it is the most reliable and quick method for characterization of gradient density aerogels. Divinyl benzene aerogels samples were synthesized by Lewis acid catalysis and samples were supercritically dried, characterized and their parameters measured to realize that the necessary properties were achieved. The change in density from solid density to 100 mg/cm³ is registered and the accuracy is evaluated.     

Soy protein–nanocellulose composite aerogels

Organic aerogels based on two important and widely abundant renewable resources, soy proteins (SP) and nanofibrillar cellulose (NFC) are developed from precursor aqueous dispersions and a facile method conducive of channel- and defect-free systems after cooling and freeze-drying cycles that yielded apparent densities on the order of 0.1 g/cm³. NFC loading drives the internal morphology of the composite aerogels to transition from network- to fibrillar-like, with high density of interconnected cells. Composite aerogels with SP loadings as high as ca. 70 % display a compression modulus of 4.4 MPa very close to that obtained from reference, pure NFC aerogels. Thus, the high compression modulus of the composite system is not compromised as long as a relatively low amount of reinforcing NFC is present. The composite materials gain moisture (up to 5 %) in equilibrium with 50 % RH air, independent of SP content. Furthermore, their physical integrity is unchanged upon immersion in polar and non-polar solvents. Fast liquid sorption rates are observed in the case of composite aerogels in contact with hexane. In contrast, water sorption is modulated by the chemical composition of the aerogel, with an important contribution from swelling. The potential functionalities of the newly developed SP–NFC composite green materials can benefit from the reduced material cost and the chemical features brought about the amino acids present in SPs.     

Aerocellulose: Aerogels and Aerogel-like Materials made from Cellulose

Summary: Cellulose aerogels have been prepared starting from cellulose-NMMO solutions via the classical aerogel-path. Different cellulosic materials have been tested and their influence on the properties of the product aerogels has been studied. Other parameters that have been varied include solution composition as well as the way of cellulose regeneration (solvent and temperature). More than 300 different samples were prepared and analysed. Their density is in a typical range from 0.02 g/cm³ to 0.2 g/cm³ and their internal surface area ranges from 100 m²/g to 400 m²/g. Another property investigated in detail beside density and internal surface area was the shrinkage of the cellulosic bodies during the production process.     

Fabrication of titania and titania–silica aerogels using rapid supercritical extraction

Titania (TiO₂) and titania–silica (TiSi) aerogels are suitable for photocatalytic oxidation of volatile organic compounds for pollution mitigation; however, methods for fabricating these aerogels can be complex. In this work we describe the use of a rapid supercritical extraction (RSCE) technique to prepare TiO₂ and TiSi aerogels in as little as 8 h. The RSCE technique uses a metal mold and a four-step hydraulic hot press procedure to bring the solvents in the sol–gel pores to a supercritical state and control the supercritical fluid release process. Resulting TiO₂ aerogels were powdery with BET surface areas of 130–180 m²/g, pore volumes ~0.5 cm³/g and skeletal densities of 3.6 g/mL. Monolithic TiSi aerogels were made using two different methods. An impregnation process, in which titania precursor was added to a silica sol–gel, took 4–8 days to complete with a 7-h RSCE and resulted in translucent aerogels with high surface area (560–650 m²/g) and pore volume (2.0–2.6 cm³/g), bulk densities ranging from 0.1 to 0.4 g/mL and skeletal densities of 2.3 g/mL. A co-precursor method for preparing TiSi aerogels took 8 h to complete. The precursor chemical mixture was poured directly into the mold and processed in a 7-h RSCE process. The resulting aerogels were opaque, with high surface areas (510–580 m²/g), low bulk density (0.03 g/mL), skeletal densities of 2 g/mL and pore volumes of 2.6–3.5 cm³/g. Preliminary solar simulator studies show that TiO₂ and TiSi aerogels are capable of photocatalytic degradation of methylene blue in aqueous solution.     

Preparation and thermal properties of chemically prepared nanoporous silica aerogels

This work focuses on the dependence preparation conditions—structure—physical properties of hydrophobic silica aerogels, all of them prepared under subcritical drying conditions (70 °C and 0.4 atm.), thus aiming at potential application as case insulation filling in heat pumps. The so prepared, millimeter scaled nano-porous hydrophobic silica aerogel granules were analyzed with standard electron microscope and atomic force microscopy, IR spectroscopy, UV/Vis spectroscopy, differential scanning calorimetry and thermal conductivity measurements. The physical properties of the aerogels were compared with commercial aerogel granules. A method for contact angle measurement of micro-droplets situated on the silica granules was proposed to quantify the level of their hydrophobicity.     

Influence of supercritical drying fluids on structures and properties of low-density Cu-doped SiO2 composite aerogels

The Cu-doped SiO₂ composite aerogels were successfully prepared by sol–gel process and subsequently supercritical drying with ethanol and CO₂. The Cu-doped SiO₂ composite aerogels had porous texture, low density (<100 mg cm^?3) and high specific surface area (>800 m² g^?1), which were investigated by FESEM and nitrogen adsorption desorption porosimetry. The FTIR spectra of the aerogels showed that the ethanol-dried aerogels had been modified by ethyl while the corresponding CO₂-dried aerogels had more Si–OH groups. The phase structure and thermal stability were investigated by XRD and TGA, respectively. Due to the reducibility of ethanol, the copper was crystalline in ethanol-dried sample. The Cu-doped SiO₂ composite aerogels dried with supercritical ethanol had larger pore diameter and better thermal stability under 400 °C in comparison with CO₂-dried composite aerogels. The structures and properties of Cu-doped SiO₂ composite aerogels are obviously affected by supercritical drying conditions. The effect research could instruct the synthesis of different state of Cu in composite aerogels.     

Effect of Processing Temperature on Gelation and Physical Properties of Low Density TEOS Based Silica Aerogels

In the present paper the experimental results of the effect of sol-gel processing temperature on the physical properties of the TEOS based silica aerogels are reported and discussed. The aerogels were produced by the two step sol-gel process at various temperatures in the range of 26–70^∘;C followed by supercritical drying using methanol solvent extraction. A remarkable reduction in the gelation time was observed from three and a half days at room temperature to a mere 18 hours at 50^∘;C. The best quality aerogels in terms of low density and high optical transmission were obtained for 6 hours hydrolysis time. The aerogels were characterized by the measurements of bulk density, volume shrinkage, porosity, refractive index and optical transmission. Monolithic aerogels with ultra low density (∼0.018 g/cm³), extremely high porosity (∼99%) and optimum optical transmission at 700 nm (∼75%) were obtained for the molar ratio of TEOS:MeOH:acidic water:basic water at 1:99:10.42:14.58 respectively.     

Hydrophobic and Physical Properties of the Two Step Processed Ambient Pressure Dried Silica Aerogels with Various Exchanging Solvents

The experimental results by using various exchanging solvents in the preparation of two step (acid and base) processed ambient pressure dried hydrophobic silica aerogels, are reported. Silica alcogels were prepared by hydrolysis with oxalic acid and condensation with NH₄OH of ethanol diluted tetraethylorthosilicate (TEOS) precursor and hexamethyldisilazane(HMDZ) methylating agent. The exchanging solvents used were: hexane, cyclohexane, heptane, benzene, toluene and xylene. The physical properties such as % of volume shrinkage, density, pore volume, % of porosity, thermal conductivity, % of optical transmission, surface area, pore size distribution and contact angle (θ) of the silica aerogels with water, were measured as a function of EtOH/TEOS molar ratios (R) for all the exchanging solvents. It was found that the physical and hydrophobic properties of the silica aerogels strongly depend on the nature of the solvent and R. Heptane solvent resulted in highly transparent (≈90% optical transmission at 700 nm for 1 cm thick sample), low density (≈0.060 g/cm³), low thermal conductive (≈0.070 W/m·K), high % of porosity (97%), high surface area (750 m²/g), uniform porosity and hydrophobic (θ ≈ 160°) aerogels compared to other solvents. On the otherhand, xylene resulted in aerogels with higher hydrophobicity (θ ≈ 172°) among other solvents.     

Influence of thermal process on microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths

The experimental results of thermal process on the microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths are reported and discussed. With sodium silicate as precursor, ethanol/hexamethyldisiloxane/hydrochloric acid as surface modification agent, the crack-free and high hydrophobic silica aerogel monoliths was obtained possessing the properties as low density (0.096 g/cm³), high surface area (651 m²/g), high hydrophobicity (~147°) and low thermal conductivity (0.0217 Wm/K). Silica aerogels maintained hydrophobic behavior up to 430 °C. After a thermal process changing from room temperature to 300 °C, the hydrophobicity remained unchanged (~128°), of which the porosity was 95.69% and specific density about 0.094 g/cm³. After high temperature treatment (300–500 °C), the density of final product decreased from 0.094 to 0.089 g/cm³ and porosity increased to 96.33%. With surface area of 466 m²/g, porosity of 91.21% and density about 0.113 g/cm³, silica aerogels were at a good state at 800 °C. Thermal conductivities at desired temperatures were analyzed by the transient plane heat source method. Thermal conductivity coefficients of silica aerogel monoliths changed from 0.0217 to 0.0981 Wm/K as temperature increased to 800 °C, revealed an excellent heat insulation effect during thermal process.     

快速制备高掺杂CuO/SiO2复合气凝胶

通过环氧丙烷预反应法, 以乙腈为溶剂快速制备了高掺杂的氧化铜/二氧化硅复合气凝胶. 在典型的合成过程中, 将正硅酸甲酯(TMOS)、乙腈、去离子水和环氧丙烷混合进行预反应, 然后将该溶液与氯化铜的乙腈-水溶液混合并添加环氧丙烷, 在35℃烘箱中静置0.5 h 后转化为湿凝胶, 再经过CO₂超临界流体干燥和热处理即可获得黑色块状CuO/SiO₂复合气凝胶. 最终气凝胶样品密度约为180 mg·cm^-3, 比表面积高达625 m2·g^-1, 平均掺杂比为19.91%±2.42% (Cu:Si 摩尔比), 压缩模量为1.639 MPa, 具有成型性好、分散均匀等优点,是良好的背光源靶材料. 本论文还通过对比实验对凝胶化过程的机理进行分析, 结果表明, 通过改变溶剂和采用环氧丙烷预催化均衡了两种不同前驱体的反应速率, 实现了共凝胶的目的. 此外, 该方法还有望为其它金属氧化物/二氧化硅复合气凝胶的制备提供新思路.     

Aerogels with 3D Ordered Nanofiber Skeletons of Liquid‐Crystalline Nanocellulose Derivatives as Tough and Transparent Insulators

Aerogels of high porosity and with a large internal surface area exhibit outstanding performances as thermal, acoustic, or electrical insulators. However, most aerogels are mechanically brittle and optically opaque, and the structural and physical properties of aerogels strongly depend on their densities. The unfavorable characteristics of aerogels are intrinsic to their skeletal structures consisting of randomly interconnected spherical nanoparticles. A structurally new type of aerogel with a three‐dimensionally ordered nanofiber skeleton of liquid‐crystalline nanocellulose (LC‐NCell) is now reported. This LC‐NCell material is composed of mechanically strong, surface‐carboxylated cellulose nanofibers dispersed in a nematic LC order. The LC‐NCell aerogels are transparent and combine mechanical toughness and good insulation properties. These properties of the LC‐NCell aerogels could also be readily controlled.     

A method for producing gradient density aerogel

The Stardust Mission used gradient density aerogel as the hypervelocity particle capture medium in both the cometary and interstellar collection grids. The development and production of these materials was performed exclusively for this mission as a means of improving the efficiency of the collection process. The density of an aerogel can be dictated by controlling the ratio of the condensable silica to that of the solvent used in the aerogel precursor solution. A density gradient was established by gradually mixing the precursor solution for low density aerogel into the precursor solution for high density aerogel and continuously pumping the resultant mixture into a mold. The aerogel designed for the capture of cometary particles had a density gradient ranging from 10 mg/cm³ to 50 mg/cm³ across the 3 cm profile of each block. Whereas those designed for the capture of interstellar grains had a gradient ranging from 10 mg/cm³ to 20 mg/cm³ across a 1 cm profile. Since various physical properties, e.g., refractive index, thermal conductivity, acoustic impedance, dielectric constant, are correlated to the density, they also vary with the density. This method of establishing a density gradient in aerogel can be used to produce other material gradients, e.g., gradient oxide, gradient dopant, in any sol–gel based material.     

Carbon Aerogels Synthesizd with Cetyltrimethyl Ammonium Bromide (CTAB) as a Catalyst and its Application for CO2 Capture

A series of carbon aerogels were synthesized by polycondensation of resorcinol and formaldehyde using cetyltrimethyl ammonium bromide (CTAB) as a catalyst. The structure and properties of carbon aerogels were characterized by X‐ray diffraction (XRD), Raman, scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FT‐IR), and N₂ adsorption‐desorption technologies. Besides, the CO₂ capture behavior of carbon aerogels was also investigated. It was found that the amount of CTAB affected the structure and morphology of carbon aerogels, thus influenced the CO₂ adsorption behavior. The sample CA‐125 (the ratio of resorcinol and CTAB is 125) had the highest CO₂ adsorption capacity (63.71 cm³ · g^–1 at 1 bar and 24.14 cm³ · g^–1 at 0.15 bar) at 25 °C. In addition, the higher CO₂ adsorption capacity was ascribed to the higher surface area, pore volume and appropriate pore size, as well as the more defects over carbon aerogels.     

Fabrication and characterization of TEOS-based silica aerogels prepared using rapid supercritical extraction

Silica aerogels were prepared using the precursor tetraethylorthosilicate (TEOS) via a rapid supercritical extraction (RSCE) method. Multiple consistent batches of monolithic TEOS-based aerogels were fabricated via an 8-h RSCE process. Fabricating TEOS-based aerogels with an RSCE method offers some distinct advantages. One advantage is the relative simplicity of the RSCE approach: liquid precursors are mixed and poured into a metal mold in a hydraulic hot-press, where gelation, aging and extraction of liquid from the pores occur. The precursor recipe employs TEOS, ethanol, water, oxalic acid to catalyze hydrolysis, and ammonia to catalyze the subsequent polycondensation reactions. Another advantage is that reaction of TEOS to form sol gels yields ethanol as a byproduct. A process that releases ethanol, rather than methanol (as in tetramethylorthosilicate (TMOS)-based aerogels) may be more appealing for commercial applications, involving scale-up of the process. The significantly lower cost of TEOS, compared to TMOS, is a considerable advantage. The TEOS-based RSCE aerogels are mesoporous and optically translucent, have bulk densities of 0.099(±0.003) g/cm³ and surface areas of 460(±10) m²/g. Signals observed in infrared and Raman spectra of the aerogels are consistent with Si–O framework bonds. Using scanning electron microscopy imaging, the surface morphology of the aerogel samples was imaged at magnifications up to 150 kX.     

Cellulose–silica composite aerogels from “one-pot” synthesis

Cellulose–silica composite aerogels were prepared via “one-pot” process: aqueous solutions of cellulose–8 wt% NaOH and sodium silicate were mixed, coagulated and dried with supercritical CO₂. The system was studied both in the fluid and solid (dry) states. Cellulose and sodium silicate solutions were mixed at different temperatures and concentrations; mixture properties were monitored using dynamic rheology. The gelation time of the mixture was strongly reduced as compared to that of cellulose–NaOH solutions; we interpret this phenomenon as cellulose self-aggregation inducing partial coagulation due to competition for the solvent with sodium silicate. The gelled cellulose/sodium silicate samples were placed in aqueous acid solution which completed cellulose coagulation and led to in situ formation of sub-micronic silica particles trapped in a porous cellulose matrix. After drying with supercritical CO₂, an organic–inorganic aerogel composite was formed. The densities obtained were in the range of 0.10–0.25 g/cm³ and the specific surface area was between 100 and 200 m²/g. The silica phase was shown to have a reinforcing effect on the cellulose aerogel, increasing its Young’s modulus.     

Proton conductivity and structural properties of precursors mixed PVA/PWA-based hybrid composite membranes

A new class of hybrid nanocomposite membranes containing poly(vinyl alcohol) (PVA), phosphotungstic acid (PWA), 3-glycidyloxypropyltrimethoxysilane (GPTMS), 3-mercaptopropyltrimethoxysilane (MPTMS) and glutaraldehyde (GA) were prepared by a sol–gel method. The aim of this research study was to investigate these novel and highly proton-conducting membranes including their properties, and performances for proton exchange membrane fuel cells (PEMFCs) operating at low temperature. 'Swelling' was observed at room temperature for all the composites. The manner in which the conductivity depended on temperature and humidity was determined and a maximum conductivity value of 2.5?×?10^?2 S cm^?1 was found at a 140°C and 30 % relative humidity (RH) for the PVA/PWA/GPTMS/MPTMS/P₂O₅/GA (50/5/15/10/10/10 wt.%) hybrid composite membrane. It was suggested that the conductivity depended strongly on the nature of the organic/inorganic components as well as on the acid concentration. X-ray diffraction (XRD) results demonstrated that this membrane had an amorphous phase, and Fourier transform infrared spectroscopy (FTIR) results confirmed the composite formation. Finally, membrane-electrode assemblies with a loading of 0.1 mg cm^?2 of Pt/C on a prepared electrode gave rise to a current density of 309 mA cm^?2 at 0.5 V.