Synthesis and characterization of a novel silane-based vinylic monomer and its application in the multilayer core-shell latex

A novel monomer methacrylamidophenoxy dimethylsiloxy phenylphthalimide was obtained by a reaction of 4,4′-bis-aminophenoxy dimethylsilane, phthalic anhydride and methacryloyl chloride. Then it has been used in the synthesis of phase-separated polymer latex with a multilayer core-shell morphology by surface cross-linking emulsion polymerization. Poly(butyl acrylate) was used for the seed and the core of the latex, the inner shell was poly(butyl acrylate/styrene) cross-linked with divinylbenzene to avoid phase inversion, and the poly(methyl methacrylate/butyl acrylate/methacrylamidophenoxy dimethylsiloxy phenylphthalimide) was the outer shell. The structural elucidation of monomer was carried out by elemental analysis, FTIR, ¹H NMR, and ¹³C NMR spectroscopic techniques. The morphology and glass transition temperatures of the synthesized product were investigated by transmission electron microscopy and differential scanning calorimetry, respectively. The multilayer core-shell structure was clearly shown in TEM micrographs, and the three-phase separation was confirmed by DSC analysis. The obtained results demonstrated that the average particle size is 81.8, 108 and 132 nm for the core, core-shell and multilayer core-shell particles, which agrees with the TEM micrograph measurement of 75, 103, and 131 nm, respectively.     

Encapsulation and dispersion of carbon black by an in situ controlling radical polymerization of AA/BA/St with DPE as a control agent

In this paper, a new strategy to encapsulate and disperse carbon black by an in situ controlling free radical polymerization of 1,1-Diphenylenthyene (DPE) method was developed. Firstly, a living amphipathic precursor polymer of P (AA-BA) containing DPE unit was synthesized. This precursor could be grafted or absorbed on the surface of small carbon black particles to prevent further aggregation of carbon black. And the DPE unit in the living amphipathic precursor could initiate following monomer to form polymer shell via in situ polymerization. Carbon black/polymer core-shell composite particles with 69.6 wt.% polymer shell were prepared. The encapsulated carbon black had a small particle size and high performance on dispersibility and stability. Encapsulation mechanism of this method was confirmed by analyses of TEM, UV–vis, ¹H NMR, ¹³C NMR, TGA, and other instruments.     

氯丁胶乳-聚甲基丙烯酸甲酯复合乳胶粒结构形态

以氯丁胶乳（Pa）为种子乳液,甲基丙烯酸甲酯（Pb）为第二单体,采用种子乳液聚合法,制备了氯丁胶乳-聚甲基丙烯酸甲酯复合乳胶粒。 热力学分析表明,当Pb的体积分数Φb＜0.69时,可同时形成Pa-Pb型正核-壳和（Pa＋Pb）分离型乳胶粒,当Φb＞0.69时,形成Pb-Pa型翻转型核壳结构乳胶粒,并伴有Pa-Pb型正核-壳结构乳胶粒的形成。 动力学分析表明,引发剂类型、第二单体的加入方式、种子乳胶粒的交联、单体/聚合物质量比是影响乳胶粒形态的主要因素。 采用水溶性引发剂过二硫酸钾（KPS）,以饥饿态方式加入单体,氯丁胶乳 聚甲基丙烯酸甲酯(PCR-PMMA)复合乳胶粒呈现正核-壳结构,以充溢态方式加入单体则不能形成明显的核-壳结构;而以油溶性偶氮二异丁腈（AIBN）为引发剂时,单体无论以充溢态方式加入还是饥饿态加入均倾向于形成翻转核-壳型粒子。 在种子乳胶粒中加入一定量交联剂二缩三乙二醇二甲基丙烯酸酯,有利于形成明显的正核壳结构。 以饥饿态进料,KPS为引发剂时,随着单体用量增加,壳层变厚,仍呈正核-壳结构,与热力学分析结果相吻合;以AIBN为引发剂时,随着单体用量增加,PCR-PMMA复合乳胶粒逐渐由翻转核壳型结构变为互穿结构。     

Formation of Hollow Polymeric Microspheres with Functionalized Surface on the Basis of Latex Particles with Multilayered Structure

Summary: Latices with “core-shell” particle morphology containing polar “core” and a shell on the basis of copolymer of styrene and functional vinyl monomer (allyl alcohol, vinyl acetate, methacrylic acid) has been obtained as a result of graft-copolymerization initiated from the surface of (meth)acrylate latex particles previously modified with functional polyperoxides. The processes of functional shell grafting as well as the processes of latex particle swelling with obtaining hollow microspheres due to neutralization of core carboxylic groups have been studied.     

单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Submicron Sized Hollow Polymer Particles: Preparation and Properties

The considered method for obtaining hollow polymer particles is based on the following pathway: (1) preparation of a carboxylated core latex by emulsion copolymerization of acrylic monomers with methacrylic acid, (2) synthesis of a core-shell latex comprising a styrene (co)polymer shell, (3) neutralization of the core carboxylic groups with a base followed by the core ionization and hydration to a high degree, shell expansion and formation of water-filled hollows. A number of approaches to improve the hydrophilic core – hydrophobic shell compatibility and enlarge the hollow volume are considered. The synthesized hollow particles are of a submicron size with the relative hollow volume V_hol : V_part.= 0.43 – 0.64. Methods for cationic hollow particle latex preparation by anionic latex recharging with a cationic surfactant or acidic melamine resin are discussed. Recharging with a melamine resin is shown to afford hollow particles with an external polymer shell providing a high thermal stability of the particles.     

Ion-free latex films composed of fused polybutadiene and poly (vinyl pyrrolidone) particles as polymer electrolyte materials

Latex films composed of fused polybutadiene (PB) and poly (vinyl pyrrolidone) (PVP) particles that contain no ionic, hydroxyl, or amino groups were swelled with lithium salt solutions to yield new polymer electrolyte materials. The latex particle consists of a nonpolar, rubbery core that contains the PB component and a polar, glassy shell that contains the PVP component. The particle core-shell morphology was retained in the solid state, after the latex dispersion medium was removed and the films dried at high temperatures, due to the high T_g of the PVP shell. The films swelled when immersed in lithium salt solutions, and ionic conductivity of swollen films was greater than 10^-3 S/cm. Swelling and ionic conduction occurred only in the polar PVP component. Extraction of PVP occurred with extended swelling. © 1994 John Wiley & Sons, Inc.     

Synthesis of polyacrylate core-shell structure latex by radiation techniques

A series of poly(butyl acrylate-co-methyl methacrylate)/poly (ethyl acrylate-co-acrylic acid) interpenetrating polymer network (IPN) was synthesized in latex form by emulsion polymerization. The multiphase morphology of the latex particles was studied after two-stage polymerization by using transimission electron microscope (TEM), the result indicated that the morphology of the particles comprises gradient shell structure, cellular structure and core-shell structure. The change of morphology might stem from emulsion polymerization by radiation initiation or chemical initiation and the weight composition of poly(EA-co-MMA) seed latex which formed the core. By radiation techniques, we successfully synthesized poly( BA-co-MMA)/poly(EA-co-AA) latex of core-shell structure having (42-8)/(46-4) weight compositions. The PA core-shell structure latex applied to textile as a water proofing coating showed higher water-pressure and easier handling than that with PA homogeneous phase structure latex.     

Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part I. Synthesis and colloidal characterization

Polystyrene (PS) (1)/Poly(n-butyl acrylate (BA)-methacrylic acid (MAA)) (2) structured particle latexes were prepared by emulsion polymerization using monodisperse polystyrene latex seed (118 nm) and different BA/MAA ratios. Three main aspects have been investigated: i) the polymerization kinetics; ii) the particle morphology as a function of reaction time; iii) the distribution of MAA units between the water phase and the polymer particles.The amount of MAA in the shell copolymer was found to be the main factor controlling the particle shape and morphology. The shape of the structured particles was, generally, non-spherical, and the shape irregularities increased as a particles was, generally, non-spherical, and the shape irregularities increased as a function of reaction time. At the beginning of the second stage reaction, new small particles were observed, which coalesced onto the PS seed as the polymerization proceeded. The distribution of the MAA groups in the latex particles and the serum was analyzed by alkali/back-acid titration, using ionic exchanged latexes. No MAA groups were detected in the latex serum. Due to the lowTg of the BA-MAA copolymers, alkali conductimetric titrations accounted for all the MAA groups on and within the polymer particles. Therefore, for these systems, this method is not only limited to a thin surface layer, as it is often assumed.     

Preparation of Silica/Poly(tert‐butylmethacrylate) Core/Shell Nanocomposite Latex Particles

Nanocomposite latex particles, with a silica nanoparticle as core and crosslinked poly(tert‐butylmethacrylate) as shell, were prepared in this work. Silica nanoparticles were first synthesized by a sol‐gel process, and then modified by 3‐(trimethoxysilyl)propyl methacrylate (MPS) to graft C?C groups on their surfaces. The MPS‐modified silica nanoparticles were characterized by elemental analysis, FTIR, and ²⁹Si NMR and ¹³C‐NMR spectroscopy; the results showed that the C?C groups were successfully grafted on the surface of the silica nanoparticles and the grafted substance was mostly the oligomer formed by the hydrolysis and condensation reaction of MPS. Silica/poly(tert‐butylmethacrylate) core/shell nanocomposite latex particles were prepared via seed emulsion polymerization using the MPS‐modified silica nanoparticle as seed, tert‐butylmethacrylate as monomer and ethyleneglycol dimethacrylate as crosslinker. Their core/shell nanocomposite structure and chemical composition were characterized by means of TEM and FTIR, respectively, and the results indicated that silica/poly(tert‐butylmethacrylate) core/shell nanocomposite latex particles were obtained.     

Preparation,morphology, and thermoresponsive properties of poly(N‐isopropylacrylamide)‐based copolymer microgels

In this research, thermoresponsive copolymer latex particles with an average diameter of about 200–500 nm were prepared via surfactant‐free emulsion polymerization. The thermoresponsive properties of these particles were designed by the addition of hydrophilic monomers [acrylic acid (AA) and sodium acrylate (SA)] to copolymerize with N‐isopropylacrylamide (NIPAAm). The effects of the comonomers and composition on the synthesis mechanism, kinetics, particle size, morphology, and thermoresponsive properties of the copolymer latex were also studied to determine the relationships between the synthesis conditions, the particle morphology, and the thermoresponsive properties. The results showed that the addition of hydrophilic AA or SA affected the mechanism and kinetics of polymerization. The lower critical solution temperature (LCST) of the latex copolymerized with AA rose to a higher temperature. However, because the strong hydrophilic and ionic properties of SA caused a core–shell structure, where NIPAAm was in the inner core and SA was in the outer shell, the LCST of the latex copolymerized with SA was still the same as that of pure poly(N‐isopropylacrylamide) latex. It was concluded that these submicrometer copolymer latex particles with different thermoresponsive properties could be applied in many fields. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 356–370, 2006     

Preparation and clinical application of immunomagnetic latex

Magnetic poly(methyl methacrylate) (PMMA)/poly(methyl methacrylate‐co‐methacrylic acid) [P(MMA–MAA)] composite polymer latices were synthesized by two‐stage soapless emulsion polymerization in the presence of magnetite (Fe₃O₄) ferrofluids. Different types and concentrations of fatty acids were reacted with the Fe₃O₄ particles, which were prepared by the coprecipitation of Fe(II) and Fe(III) salts to obtain stable Fe₃O₄ ferrofluids. The Fe₃O₄/polymer particles were monodisperse, and the composite polymer particle size was approximately 100 nm. The morphology of the magnetic composite polymer latex particles was a core–shell structure. The core was PMMA encapsulating Fe₃O₄ particles, and the shell was the P(MMA–MAA) copolymer. The carboxylic acid functional groups (COOH) of methacrylic acid (MAA) were mostly distributed on the surface of the composite polymer latex particles. Antibodies (anti‐human immunoglobulin G) were then chemically bound with COOH groups onto the surface of the magnetic core–shell composite latices through the medium of carbodiimide to form the antibody‐coated magnetic latices (magnetic immunolatices). The MAA shell composition of the composite latex could be adjusted to control the number of COOH groups and thus the number of antibody molecules on the magnetic composite latex particles. With a magnetic sorting device, the magnetic immunolatices derived from the magnetic PMMA/P(MMA–MAA) core–shell composite polymer latex performed well in cell‐separation experiments based on the antigen–antibody reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1342–1356, 2005     

Responsive core-shell latex particles as colloidosome microcapsule membranes

Responsive core-shell latex particles are used to prepare colloidosome microcapsules using thermal annealing and internal cross linking of the shell, allowing the production of the microcapsules at high concentrations. The core-shell particles are composed of a polystyrene core and a shell of poly[2-(dimethylamino)ethyl methacrylate]-b-poly[methyl methacrylate] (PDMA-b-PMMA) chains adsorbed onto the core surface, providing steric stabilization. The PDMA component of the adsorbed polymer shell confers thermally responsive and pH-responsive characteristics to the latex particle, and it also provides glass transitions at temperatures lower than those of the core and reactive amine groups. These features facilitate the formation of stable Pickering emulsion droplets and the immobilization of the latex particle monolayer on these droplets to form colloidosome microcapsules. The immobilization is achieved through thermal annealing or cross linking of the shell under mild conditions feasible for large-scale economic production. We demonstrate here that it is possible to anneal the particle monolayer on the emulsion drop surface at 75-86 °C by using the lower glass-transition temperature of the shell compared to that of the polystyrene cores (～108 °C). The colloidosome microcapsules that are formed have a rigid membrane basically composed of a densely packed monolayer of particles. Chemical cross linking has also been successfully achieved by confining a cross linker within the disperse droplet. This approach leads to the formation of single-layered stimulus-responsive soft colloidosome membranes and provides the advantage of working at very high emulsion concentrations because interdroplet cross linking is thus avoided. The porosity and mechanical strength of the microcapsules are also discussed here in terms of the observed structure of the latex particle monolayers forming the capsule membrane.     

MAA存在下VAc/BA核壳乳液聚合过程中的胶粒形态研究

用ＴＥＭ和电位滴定法对不同配方和工艺条件得到的胶粒形态结构和羧基分别进行了表征。结果表明：加入甲基丙烯酸有利于胶粒的稳定和形成规则的核壳胶粒。半连续加料不会形成完全反转的核壳结构,但是,核层在反应过程中由于聚合物簇的迁移会造成形变。由于胶粒中聚合物浓度高,粘度大,因而胶粒形态变化受动力学影响甚大,羧基分布主要是由动力学确定的。     

The morphology of the monomer–polymer particle in styrene emulsion polymerization

A heterogeneous model for the monomer–polymer particle in styrene emulsion polymerization is presented. In this model, the growing particle consists of an expanding polymer-rich core surrounded by a monomer-rich shell which serves as the major locus of polymerization. This core-shell model was suggested by kinetic studies with continuously uniform latices which showed that the systems of interest were of the Smith-Ewart case II type but that the dynamic—as opposed to equilibrium swelling—particle monomer concentrations were continuously variable. Supporting evidence for the suggested morphology was obtained by electron microscope observation of ultrathin sections of latex particles.     

One-step preparation of uniform cane-ball shaped water-swellable microgels containing poly(N-vinyl formamide)

In this study we report the preparation of a new family of core-shell microgels that are water-swellable and have a morphology that is controllable by particle composition. Here, nearly monodisperse core-shell PNVF-xGMA [poly(N-vinylformamide-co-glycidyl methacrylate)] particles (where x is the weight fraction of GMA used) were prepared via nonaqueous dispersion (NAD) polymerization in one step. The shells were PGMA-rich and were cross-linked by reaction of epoxide groups (from GMA) with amide groups (from NVF). The core of the particles was PNVF-rich. A bifunctional cross-linking monomer was not required to prepare these new microgels. The particles had a remarkable "cane-ball"-like morphology with interconnected ridges, and this could be controlled by the value for x. The particle size was tunable over the range 0.8-1.8 μm. Alkaline hydrolysis was used to hydrolyze the PNVF segments to poly(vinylamine), PVAM. The high swelling pressure of the cationic cores caused shell fragmentation and release of some of the core polymer when the hydrolyzed particles were dispersed in pure water. The extent to which this occurred was controllable by x. Remarkably, the PGMA-rich shells could be detached from the hydrolyzed particles by dispersion in water followed by drying. The hydrolyzed PNVF-0.4GMA particles contained both positively and negatively charged regions and the dispersions appeared to exhibit charge-patch aggregation at low ionic strengths. The new cross-linking strategy used here to prepare the PNVF-xGMA particles should be generally applicable for amide-containing monomers and may enable the preparation of a range of new water-swellable microgels.     

Modification of Adhesive and Latex Properties for Starch Nanoparticle‐Based Pressure Sensitive Adhesives

Starch nanoparticle (SNP)‐based pressure sensitive adhesives (PSAs) with core‐shell particle morphology (starch nanoparticle core/acrylic polymer shell) are produced via seeded, semi‐batch emulsion polymerization at 15 wt% SNP loading (relative to total polymer weight) and 40 wt% latex solids. Crosslinker and chain transfer agent (CTA) are introduced to the acrylic shell polymer formulation at a range of concentrations according to a 3² factorial design to tailor the latex and adhesive properties of SNP‐based latexes. The crosslinker and CTA show no significant effect on polymerization kinetics, particle size, and viscosity. Latex gel content is predicted using an empirical model, which is a function of crosslinker and CTA concentration. Both the gel content and glass transition temperature strongly affect the adhesive properties (tack, peel strength, and shear strength) of the SNP‐based latex films. 3D response surfaces for the adhesive properties are constructed to facilitate the design of SNP‐based PSAs with desired properties.     

Glass transition and film formation of VeoVa/vinyl acetate latices; role of water and co-solvents

The physical forces causing deformation of latex particles during the film formation process have been witley studied. However, the forces resisting particle deformation are still poorly characterized. It is clear that the extent of particle deformation is dependent on the viscoelastic nature of the polymer. In an emulsion, the latex particles will normally contain water, surfactants and “free” monomers which lead to plasticization of the polymer. Although this effect has been recognized, so far it has been studied only on films that had been dried and then partially or completely swollen by water. In this work, plasticization of the emulsion polymers by water and co-solvent has been quantified via differential scanning calorimetry investigation directly on the aqueous latex dispersions. More specifically, the plasticizing effect of water on VeoVa/vinyl acetate copolymer latices and its influence on minimum film-forming temperature (MFFT) has been studied. A linear correlation has been found between T_g and MFFT for the wet latices. This new direct method should help to improve our understanding of the forces resisting latex film formation. Additionally, the homogeneous distribution of the hydrophobic and hydrophilic monomers (VeoVa and vinyl acetate respectively) in the latex particles was verified via a ¹³C-NMR (nuclear magnetic resonance) study performed directly on the latices. This study confirmed that no significant core/shell type of morphology had influenced latex film formation.     

NMR techniques in emulsion polymer investigation

This paper is a brief survey showing the versatility and unicity of NMR spectroscopy for characterizing the macromolecular architecture in copolymers originated from an emulsion process. Three cases are more particularly described using various NMR techniques i) to carry out high resolution ¹³ C NMR in order to investigate the microstructure (mainly the monomer sequence distribution as a function of process variables, ii) to perform direct analysis of latex particles by ¹³ C NMR so as to get insight on the surface morphology of functional particles, iii) to deal with solid-state NMR on as-dried particles (or films) in order to obtain quantitative information on the internal morphology of composite latexes.     

Correcting for a density distribution: particle size analysis of core-shell nanocomposite particles using disk centrifuge photosedimentometry

Many types of colloidal particles possess a core-shell morphology. In this Article, we show that, if the core and shell densities differ, this morphology leads to an inherent density distribution for particles of finite polydispersity. If the shell is denser than the core, this density distribution implies an artificial narrowing of the particle size distribution as determined by disk centrifuge photosedimentometry (DCP). In the specific case of polystyrene/silica nanocomposite particles, which consist of a polystyrene core coated with a monolayer shell of silica nanoparticles, we demonstrate that the particle density distribution can be determined by analytical ultracentrifugation and introduce a mathematical method to account for this density distribution by reanalyzing the raw DCP data. Using the mean silica packing density calculated from small-angle X-ray scattering, the real particle density can be calculated for each data point. The corrected DCP particle size distribution is both broader and more consistent with particle size distributions reported for the same polystyrene/silica nanocomposite sample using other sizing techniques, such as electron microscopy, laser light diffraction, and dynamic light scattering. Artifactual narrowing of the size distribution is also likely to occur for many other polymer/inorganic nanocomposite particles comprising a low-density core of variable dimensions coated with a high-density shell of constant thickness, or for core-shell latexes where the shell is continuous rather than particulate in nature.