Synthesis of monodisperse polymer microspheres by photopolymerization of microdroplets

We have examined photopolymerization of highly monodisperse microdroplets of monomer solutions under UV-light radiation. Microdroplets were generated using a modified vibrating aerosol generator, and the diameter of the droplets can be tuned to any size between 5 to 100 m. Polymer particles derived from the droplets were characterized by optical microscopy and SEM. The results show that the polymer particles, under optimum conditions, can be highly spherical and monodisperse. The diameter and morphology of resulting microspheres depend on the diameter of the monomer solution droplets, monomer concentration, photopolymerization reaction temperature, residence time, and droplet dispersion.     

Preparation of poly(vinyl chloride) latexes by polymerization of stabilized monomer droplets

Poly(vinyl chloride) latexes have been prepared by polymerization in micron and submicron sized monomer droplets. Monomer emulsions with excellent long time stability were obtained by diffusional swelling of vinyl chloride monomer into preformed, stable polydisperse pre-emulsions of water-insoluble oils or monodisperse, oligomer styrene seed particles. It was found that the size and size distribution of the final latex particles were determined by those of the parent monomer emulsions. Except for the secondary particles formed during polymerization, the size and size distributions of the latex particles were found to be com-parable to those of the monomer emulsions employed, indicating a complete nucleation of the parent emulsion droplets. The extent of secondary particle formation was found to be very dependent upon the emulsifier concentration as well as on the type and amount of initiator used. © 1995 John Wiley & Sons, Inc.     

Crosslinked polystyrene latexes prepared with 12-(o-styryloxy)dodecyltrimethylammonium bromide

Crosslinked polystyrene latexes with high surface charge densities have been prepared with 1, 3, and 5 mol% divinylbenzene and 0.5–5.0 mol% of 12-(o-styryloxy)dodecyltrimethylammonium bromide ( 1 ). Within experimental error all of surfactant 1 was incorporated into the particles. Analysis of the latex particles by transmission electron microscopy showed nonspherical shapes, aggregates, and number average diameters ranging from 22 to 95 nm. The particle size decreases and the polydispersity increases with increasing amounts of surfactant 1 and of divinylbenzene in the monomer mixture. A mechanism is proposed for particle formation by precipitation of crosslinked polymer from monomer droplets to form primary particles, coagulation of the primary particles to colloidally stable aggregates, and growth by further polymerization.     

Miniemulsion copolymerization of styrene–methyl methacrylate

Miniemulsion copolymerization of 50 : 50 weight fraction of styrene–methyl methacrylate monomer, using hexadecane as the cosurfactant, was carried out in both unseeded and seeded polymerizations. Effects of the hexadecane concentration and the ultrasonification time on the conversion–time curves and particle size of the final latex were investigated for unseeded polymerization. The kinetic and particle size distribution results showed that an increase in hexadecane concentration and ultrasonification time cause faster polymerization rate and smaller particle size. The mechanism of mass transport from miniemulsion droplets to polymer particles was also investigated for seeded polymerization. For this purpose a monomer miniemulsion was mixed with a fraction of a previously prepared miniemulsion latex particles prior to initiation of polymerization, using residual oil-soluble initiator in the seed latex. The concentration of hexadecane and a water-insoluble inhibitor (2,5 di-tert-butyl hydroquinone) in the miniemulsions were the main variables. Seeded polymerizations were also carried out in the presence of miniemulsion droplets containing a water-insoluble inhibitor and water-soluble initiator. The inhibitor concentration and the agitation speed during the course of polymerization were the experimental variables. The kinetic and particle size results from these seeded experiments suggested that collision between miniemulsion droplets and polymer particles may play a major role in the transport of highly water-insoluble compounds.     

Polymerization of Hexyl Methacrylate in Nanoemulsions Made by Low and High Energy Methods

The synthesis of poly(hexyl methacrylate) nanoparticles in nanoemulsions containing squalane as hydrophobe is reported here. A comparison of the polymerization kinetics of nanoemulsions prepared by Phase Inversion Temperature (low energy method) and microfluidization (high energy method), as well as polymer characteristics are presented. Nanoemulsion polymerizations carried out a 20°C were extremely fast using a par redox especially for the low-energy nanoemulsions. The particles obtained were only slightly larger than the original nanoemulsion droplets, indicating that the droplets acted as templates, and that squalane diminished substantially monomer diffusion between reacting and non-reacting monomer droplets. Molar masses and glass transition temperatures of the poly(hexyl methacrylate) obtained here were practically independent of conversion and surfactant concentration, as well as of the nanoemulsification method used.     

Sterically stabilized emulsion polymerization of styrene: Pseudo‐semicontinuous approach

The sterically stabilized emulsion polymerization of styrene initiated by a water‐soluble initiator at different temperatures has been investigated. The rate of polymerization (R_p) versus conversion curve shows the two non‐stationary‐rate intervals typical for the polymerization proceeding under non‐stationary‐state conditions. The shape of the R_p versus conversion curve results from two opposite effects—the increased number of particles and the decreased monomer concentration at reaction loci as the polymerization advances. At elevated temperatures the monomer emulsion equilibrates to a two‐phase or three‐phase system. The upper phase is transparent (monomer), and the lower one is blue colored, typical for microemulsion. After stirring such a multiphase system and initiation of polymerization, the initial coarse polymer emulsion was formed. The average size of monomer/polymer particles strongly decreased up to about 40% conversion and then leveled off. The initial large particles are assumed to be highly monomer‐swollen particles formed by the heteroagglomeration of unstable polymer particles and monomer droplets. The size of the “highly monomer” swollen particles continuously decreases with conversion, and they merge with the growing particles at about 40–50% conversion. The monomer droplets and/or large highly monomer‐swollen polymer particles also serve as a reservoir of monomer and emulsifier. The continuous release of nonionic (hydrophobic) emulsifier from the monomer phase increases the colloidal stability of primary particles and the number of polymer particles, that is, the particle nucleation is shifted to the higher conversion region. Variations of the square and cube of the mean droplet radius with aging time indicate that neither the coalescence nor the Ostwald ripening is the main driving force for the droplet instability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 804–820, 2003     

Particle nucleation and monomer partitioning in styrene O/W microemulsion polymerization

Particle nucleation in the polymerization of styrene microemulsions was found to take place throughout the polymerization as indicated by measurements of the particle number as a function of conversion. A mechanism based on the nucleation in the microemulsion droplets was proposed to explain the experimental findings although homogeneous nucleation and coagulation during polymerization were not completely ruled out. A thermodynamic model was developed to simulate the partitioning of monomer in the different phases during polymerization. The model predicts that the oil cores of the microemulsion droplets were depleted early in the polymerization (4% conversion). Due to the high monomer/polymer swelling ratio of the polymer particles, most of the monomer resides in the polymer particles during polymerization. The termination of chain growth inside the polymer particles was attributed to the chain transfer reaction to monomer. The low n? (less than 0.5) of the microemulsion system was attributed to the fast exit of monomeric radicals.     

Particle formation in interval III of the emulsion polymerization of styrene with aerosol‐MA as an emulsifier

Particle nucleation in the seeded emulsion polymerization of styrene in the presence of Aerosol‐MA emulsifier micelles and in the absence of monomer droplets (interval III) was investigated. The seed particles were swollen with different amounts of the styrene monomer before the experiments. A larger number of polymer particles formed in interval III than in the corresponding seeded batch operation in the presence of monomer droplets. The increase in the number of particles could be attributed to the reduced rate of growth of new particles, which retarded the depletion of emulsifier micelles. The number of secondary particles initially increased with the initial polymer weight ratio in the seed particles (w_p0) but decreased at a higher range of w_p0, after reaching a maximum at w_p0 = 0.60, and eventually was reduced to zero. At high values of w_p0 (>0.75), polymerization occurred in the seed particles, whereas few or no new particles were formed despite the presence of micelles. The cessation of particle formation at high conversions was ascertained with a semibatch process in which the neat monomer feed was added to the reaction vessel containing the seed particles and emulsifier micelles. For w_p0 > 0.85, the emulsifier micelles were disintegrated to stabilize the seed particles with no secondary particle formation. The possible reasons for the cessation of particle formation at high w_p0 were examined. The size distribution of secondary particles showed a positive skewness in terms of volume because of the declining rate of growth for particles, together with a low rate of growth for small particles. The distribution breadth of new particles sharpened with increasing w_p0. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1652–1663, 2002     

Preparation of nonspherical particles via dual-seeded dispersion polymerization in the presence of saturated hydrocarbon droplets

In this study, the effect of various polymerization conditions on the shape of the particles produced by dual-seeded dispersion polymerization of a second monomer with polystyrene (PS) and poly(methyl methacrylate) (PMMA) seed particles in the presence of saturated hydrocarbon droplets in a polar media was discussed. It was observed that with changing the affinity between the hydrocarbon and PS seed particles, second monomer type, polarity, and alcohol type of the medium nonspherical particles with a variety of shapes can be produced. Furthermore, we suggested that the presence of PMMA seed particles in the medium affects the distribution of the second polymer domains on the surface of the PS seed particles in addition to the absorbed amount of the hydrocarbon by PS particles and second polymer domains and the distribution of the hydrocarbon between them. Moreover, the experimental results showed that almond shell-like PS particles can be prepared under certain conditions.     

Mechanism of formation of monodisperse polystyrene hollow particles prepared by membrane emulsification technique. Effect of hexadecane amount on the formation of hollow particles

In a previous study, it was found that monodisperse polystyrene (PSt) hollow particles can be prepared under special conditions by combining a Shirasu Porous Glass (SPG) emulsification technique and subsequent suspension polymerization process. The dispersed phase mainly containing St, hexadecane (HD), and initiator, was pressed through the uniform pores of a SPG membrane into the continuous phase to form uniform droplets. Then, the droplets were polymerized at 70°C. It was proposed that rapid phase separation between PSt and HD was a main reason responsible for the formation of hollow particle. Rapid phase separation confined the HD inside the droplets, it belonged to a non-equilibrium morphology. In this study, HD/St ratio was increased to a high value to confirm the above proposition by promoting rapid phase separation further between HD and PSt, to prevent monomer diffusion into aqueous phase, and to obtain hollow particle with a large hole.     

Pulsed laser polymerization of styrene in compartmentalized systems

Pulsed laser polymerizations of styrene were performed in microemulsion droplets and in latex particles. From the molecular weight distribution of the resultant polymer either the propagation rate coefficient in the droplets or the monomer concentration in the particles could be determined. Furthermore for microemulsion droplets with a low initiator concentration the rate coefficient for transfer to monomer could be determined. Because in very small particles the termination rate can be very high, instantaneous termination may occur, leading to a shift of the low molecular weight inflection point as the best measure of the propagation rate coefficient to the maximum in the molecular weight distribution. forming pulsed laser polymerization experiments directly in emulsion systems gives specific information on the special features associated with doing polymerizations in heterogeneous and compartmentalized systems.     

Preparation and size control of monodispersed surface charged polystyrene nanoparticles by reversible addition fragmentation transfer reaction

Highly monodispersed polystyrene (PS) nanoparticles were prepared via reversible addition fragmentation transfer (RAFT) living radical emulsion polymerization technique. Two types of novel sur-iniferters with different hydrophilic lipophilic balance (HLB) values, 4-diethythiocarbonylsulfanylmethyl-benzoic acid and 4-(2-hydroxyethyl)piperazine-1-carbodithioicacid benylether, were synthesized for the PS RAFT reaction and their chemical synthesis was identified using nuclear magnetic resonance spectroscopy. Scanning electron microscope and dynamic light scattering experiments showed that the size distribution of the particles prepared was highly monodispersed. The average particle size was affected by the type and concentration of sur-iniferters. It increased with decreasing sur-iniferter concentrations, and the use of sur-iniferters with higher HLB values led to increases of particle sizes, as the particles were growing from, initially, much larger monomer droplets. The surfaces of the nano particles prepared were ionically charged. The surface charge measured was −50 mV, which enabled particles to be stably dispersed in aqueous medium.     

Effect of second monomer and initiator type, mixing method, and stabilizer content on the shape of the particles produced by seeded dispersion polymerization in the presence of saturated hydrocarbon droplets

In this work, the preparation of micron-sized polymer particles with nonspherical shapes via seeded dispersion polymerization of 2-ethylhexyl methacrylate with polystyrene seed particles in the presence of hydrocarbon droplets and evaporation of hydrocarbon after the polymerization under various polymerization conditions was discussed. The effect of second monomer and initiator type, mixing method, and stabilizer content on the shape of the obtained particles was investigated. It was observed that particles with more nonspherical shapes were obtained with increasing the alkyl chain length of ester group of the methacrylate of the second monomer which is because of increasing the absorption amounts of hydrocarbon by second polymer domains. Moreover, the experimental results showed that shape of the particles which was produced by shaking is more nonspherical than the shape of the particles which was obtained from tumbling. Furthermore, particles with different nonspherical shapes were prepared by changing the initiator type and stabilizer content.     

The synthesis of polymer suspension with narrow particle size distribution for immunochemical investigations

 Heterophase polymerization of styrene in the presence of di-p-tolyl-o-carbalkoxyphenylcarbinol (DTC) soluble in monomer and insoluble in water, as stabilizer, was investigated. The factors affecting polymer particle diameter, their size distribution and stability were investigated. It was suggested that polymer particles are formed from monomer droplets. The polystyrene suspension with narrow particle size distribution synthesized in the presence of DTC, was used for immunochemical research. Received: 10 March 1998 Accepted: 8 June 1998     

Multistimuli responsive ternary polyampholytes: Formation and crosslinking of coacervates

A series of multiresponsive ternary polyampholytes were prepared by free‐radical copolymerization of N‐(3‐aminopropyl) methacrylamide hydrochloride (APM), methacrylic acid (MAA), and N‐(2‐hydroxyethyl) acrylamide (HEA). APM and MAA were held at 1:1 molar ratio, while the HEA monomer feed was varied between 14 and 33 mol %. Compositional drift during polymerization was monitored by ¹H nuclear magnetic resonance, and minimized by adjusting the reactivity of MAA through its degree of ionization. The resulting polyampholytes phase‐separate from aqueous solution to form coacervate droplets, depending on HEA content, pH, ionic strength, and temperature. These coacervate droplets could be covalently crosslinked and the resulting hydrogel particles were found to swell with increasing ionic strength. Such soluble and microgel polyampholytes open opportunities for new multistimuli responsive biomaterials. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2109–2118     

Preparation of polystyrene/poly (4-butyltriphenylamine) composite particles by chemical oxidative seeded dispersion polymerization

Polystyrene (PSt)/poly (4-butyltriphenylamine; PBTPA) composite particles was prepared by a chemical oxidative seeded dispersion polymerization of (4-butyltriphenylamine) with PSt seed particles that were prepared by nonaqueous dispersion polymerization of styrene. Monodisperse composite particles were obtained when the ratio of monomer to seed, the rate of monomer feed, and poly(N-vinyl pyrrolidone; PVP) concentration was appropriately selected. The introduction of PBTPA was confirmed by the presence of the characteristic absorption band attributed to PBTPA from a Fourier transform infrared spectra. The solvent extraction with ethyl acetate revealed that composite particles consisted of PSt core and PBTPA shell. Then two-dimensional arrays of composite particles were also fabricated.     

Confocal Raman studies of Mg(NO3)2 aerosol particles deposited on a quartz substrate: supersaturated structures and complicated phase transitions

Individual Mg(NO3)2 aerosol particles deposited on a quartz substrate were investigated by confocal Raman spectroscopy. With decreasing the relative humidity (RH) from 92.0% to 1.8%, Raman spectra were obtained of Mg(NO3)2 droplets with water-to-solute molar ratios (WSRs) from 43.1 to 5.2, as well as of amorphous particles. At WSR < 6.0, contact ion pairs between Mg2+ and NO3(-) occurred abundantly, while at RHs of 2.2% and 1.8% with even lower WSRs, amorphous particles appeared with quasi-lattice structures. Two components, one at 3259.0 cm(-1) (C1) and the other at approximately 3480.0 cm(-1) (C2), were resolved for the water O-H stretching envelope through nonlinear curve fittings. The area ratio of C1 to C2, that is, A1/A2, declined with the decrease of WSR, reflecting the breakage of strong hydrogen bonds induced by the hydration of NO3(-). Curve fittings were also carried out for the water O-H stretching envelope of NaNO3 droplets. The value of A1/A2 for Mg(NO3)2 droplets was always higher than that for NaNO3 droplets at the same WSR, indicating a much stronger "structure-making" effect of Mg2+ than of Na+. In the efflorescence process, aerosol particles followed different paths of phase transition from droplets to Mg(NO3)2.6H2O or amorphous states. Reversing somewhat the phase transitions in the efflorescence process, aerosol particles dissolved into droplets with the increase of RH in the deliquescence process. Heterogeneous particles prepared by dehydrating Mg(NO3)2.6H2O were investigated by the depth profiling technique. About 15 h later, the main body of particles changed into Mg(NO3)2.2H2O, a small quantity of Mg(NO3)2.6H2O scattered around particle edges, and some particles were in amorphous states. About 10 days later, a new solid phase occurred on particle surfaces, while the interiors were still Mg(NO3)2.2H2O. With increasing the RH to approximately 11%, significant Mg(NO3)2.6H2O formed on particle surfaces, covering the interior Mg(NO3)2.2H2O.     

Impact of initiators in preparing magnetic polymer particles by miniemulsion polymerization

Sub-micron sized polystyrene particles containing magnetite more than 30 wt.% were prepared by miniemulsion polymerization with commercially available ferricolloid. The effects of some water-soluble initiators and/or oil-soluble initiators on the particles characteristics, such as the size, morphology, magnetic properties and colloidal stability, were studied. The size of monomer droplets/polymer particles increased from 60 to 300 nm during polymerization, keeping magnetic in core when potassium persulfate (KPS) or ammonium persulfate (APS) was used as the sole initiator. These particles were easily separated from the medium within short time scale in external magnetic field, while such characteristics were controlled by the amount of persulfate used for the polymerization. In contrast, when 2,2′-azobis isobutyronitrile (AIBN) was used as the initiator, the size of droplets/particles was retained to be 90 nm at the most and magnetite nanoparticles located at the surface of polystyrene particles, which were so colloidally stable that they were not separated in external magnetic field. The above-mentioned effect of initiators on particle size in persulfate system was likely originated from the decrease of pH value and the increase of ionic strength, which induced the fusion of droplets/particles containing magnetite. Mixed-initiators system resulted in intermediate characteristics, compared with each initiator system. The location of magnetite in the particle seems to depend on where initiation/polymerization occurred in each initiator system.     

Encapsulation of emulsion droplets by organo-silica shells

Surfactant-stabilized emulsion droplets were used as templates for the synthesis of hollow colloidal particles. Monodisperse silicone oil droplets were prepared by hydrolysis and polymerization of dimethyldiethoxysiloxane monomer, in the presence of surfactant: sodium dodecyl sulphate (SDS, anionic) or Triton X-100 (non-ionic). A sharp decrease in the average droplet radius with increasing surfactant concentration was found, with a linear dependence of the droplet radius on the logarithm of the surfactant concentration. The surfactant-stabilized oil droplets were then encapsulated with a solid shell using tetraethoxysilane, and hollow particles were obtained by exchange of the liquid core. The size and polydispersity of the oil droplets and the thickness of the shell were determined using static light scattering, and hollow particles were characterized by electron microscopy. Details on the composition of the shell material were obtained from energy-dispersive X-ray analysis. In the case of sodium dodecyl sulphate, the resulting shells were relatively thin and rough, while when Triton X-100 was used, smooth shells were obtained which could be varied in thickness from very thick ( approximately 150 nm) to very thin shells ( approximately 17 nm). Finally, hexane droplets were encapsulated using the same procedure, showing that our method can in principle be extended to a wide range of emulsions.     

Improvements in morphological and electro‐optical properties of polymer‐dispersed liquid crystal grating using a highly fluorine‐substituted acrylate monomer

To improve the morphological and electro‐optical properties of a polymer‐dispersed liquid crystal (PDLC) grating, a type of highly fluorine‐substituted acrylate monomer was added to the prepolymer mixture. The morphologies of the PDLC gratings were investigated using atom force microscopy and scanning electron microscopy. The grating had a very clear polymer/LC interface after addition of 3.9 wt % of fluorine‐substituted monomer. The LC droplets in this case were much larger than the sample without fluorinated monomer. This phenomenon indicated that an almost complete phase separation had occurred. However, as the content of fluorine‐substituted monomer increased, the morphologies of gratings became less defined and the volumes of LC droplets were smaller. The diffraction efficiency (DE) decreased with increasing of fluoride content and the V ₉₀ increased simultaneously, which may be ascribed to the blurry interface and the small LC droplets. The highest DE (90%) and lowest V ₉₀ (70 V) were obtained simultaneously under the condition of 3.9 wt % fluoride added in the prepolymer. In addition, it was also found that the fluorine‐substituted monomer may disorder the alignment of LCs in the grating.