Solid-state coextrusion of poly(ethylene terephthalate). II. Drawing of semicrystalline PET

The drawing of semicrystalline (33 and 50%) poly(ethylene terephthalate) (PET) films has been studied by solid-state coextrusion. Because of its brittleness and opacity, isotropic and semicrystalline PET film is of little practical use. Early attempts to cold-draw crystalline films led to fracture in contrast to deformation of amorphous PET. However, we have succeeded in systematically preparing films with extrusion draw ratios ≤4.4 from semicrystalline PET. In many cases, the properties of the drawn extrudates, as a function of extrusion temperature T_ext and extrusion draw ratio EDR, were similar to those prepared from amorphous PET. However, some remarkable differences have also been found. In the case of coextrudates prepared from isotropic 50% crystalline PET, we found that the larger the deformation, the lower the apparent resulting crystallinity. In the extreme, a 34% reduction in crystallinity after deformation was observed. For the coextrudates drawn from initially 33% crystalline PET, slightly different behavior occurred. For T_ext ≤ 90°C, all extrudates showed crystallinities lower than the original isotropic film, with a minimum at EDR = 3; for T_ext ≥ 110°C, crystallinities were slightly greater than in the original film and increased with EDR. Qualitative measurements of heats of fusion were in agreement with density gradient results for PET crystallinity. In contrast is our previous finding that extrudates from initially amorphous PET always increase in crystallinity with EDR, because of stress-induced crystallization. The results now suggest that in the T_ext range investigated, the initial spherulitic structure is at least in part destroyed on drawing. In addition, the percent crystallinity is revealed to be dependent on T_ext, with lower values at lower temperatures. Mechanical tests show that the extrudates are similar or sometimes higher in tensile modulus when compared to amorphous PET drawn under the same conditions.     

Uniaxial drawing of polytetrafluoroethylene virgin powder by extrusion plus cold tensile draw

Polytetrafluoroethylene (PTFE) virgin powder was ultradrawn uniaxially by a two-stage draw. A film, compression molded from powder below the melting temperature (T_m), was initially solid-state coextruded to an extrudate draw ratio (EDR) of 6–20 at an established optimum extrusion temperature of 325°C, near the T_m of 335°C. These extrudates from first draw were found to exhibit the highest ductility at 45–100°C for the second-stage tensile draw, depending on the initial EDR and draw rate. The maximum achievable total draw ratio (DR_{t, max}) was 36–48. Such high ductility of PTFE, far below the T_g (125°C) and T_m, is in sharp contrast to other crystalline polymers that generally exhibit the highest ductility above their T_g and near T_m. The unusual draw characteristics of PTFE was ascribed to the existence of the reversible crystal/crystal transitions around room temperature and the low intermolecular force of this polymer, which leads to a rapid decrease in tensile strength with temperature. The structure and tensile properties of drawn products were sensitive to the initial EDR, although this had no significant influence on DR_t,max. The most efficient and highest draw was achieved by the second-stage tensile draw of an extrudate with the highest EDR 20 at 100°C, as evaluated by the morphological and tensile properties as a function of DR_t. The efficiency of draw for the cold tensile draw at 100°C was a little lower than that for solid-state coextrusion near the T_m. However, significantly higher tensile modulus and strength along the fiber axis at 24°C of 60 ± 2 GPa and 380 ± 20 MPa, respectively, were achieved by the two-stage draw, because the DR_t,max was remarkably higher for this technique than for solid-state coextrusion (DR_t,max = 48 vs. 25). The increase in the crystallite size along the fiber axis (D₀₀₁₅), determined by X-ray diffraction, is found to be a useful measure for the development of the morphological continuity along the fiber axis of drawn products.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2551–2562, 1998     

Cold crystallization and thermal shrinkage of uniaxially drawn poly(ethylene 2,6-naphthalate) by solid-state coextrusion

Solid-state coextrusion has been used to prepare uniaxially drawn films from isotropic poly(ethylene 2,6-naphthalate) (PEN) of a minimum degree of crystallinity (ca. 5%) both below and above its glass transition temperature T_g. The onset of cold crystallization (T_c) of the drawn films has been studied as a function of the extrusion temperature (ET) and the draw ratio (EDR). It has been shown that T_c decreases markedly on draw, as much as 95°C, and, at constant draw ratio T_c goes through a minimum in the T_g region. For undrawn PEN, annealing below 153°C has no significant effect on T_c. To evaluate the crystallization rate constant (k) and the activation energy (E_a) of the drawn specimens, a nonisothermal DSC procedure has been used. With increasing EDR, k increases markedly and E_a goes down over threefold compared with the undrawn polymer. At high ET, strain-induced crystallization has also been shown to play an important role in lowering E_a for cold crystallization. Thermal shrinkage above T_m indicates a high elastic recovery, underlining the efficiency of deformation, ca. 93%, achieved by solid-state coextrusion.     

Development of oriented structure and properties on drawing of poly(vinylidene fluoride) by solid‐state coextrusion

Gel films of poly(vinylidene fluoride) (PVDF) consisting of α‐form crystals were drawn uniaxially by solid‐state coextrusion to extrusion draw ratios (EDR) up to 9 at an optimum extrusion temperature of 160 °C, about 10°C below the melting temperature (T_m). The development of an oriented structure and mechanical and electrical properties on coextrusion drawing were studied as a function of EDR. Wide‐angle X‐ray diffraction patterns showed that the α crystals in the original gel films were progressively transformed into oriented β‐form crystals with increasing EDR. At the highest EDR of 9 achieved, the drawn product consisted of a highly oriented fibrous morphology with only β crystals even for the draw near the T_m. The dynamic Young's modulus along the draw direction also increased with EDR up to 10.5 GPa at the maximum EDR of 9. The electrical properties of ferroelectricity and piezoelectricity were also markedly enhanced on solid‐state coextrusion. The D–E square hysteresis loop became significantly sharper with EDR, and a remanent polarization P_r of 100 mC/m² and electromechanical coupling factor along the thickness direction k_t of 0.27 were achieved at the maximum EDR of 9. The crystallinity value of 73–80% for the EDR 9 film, estimated from these electrical properties, compares well with that calculated by the ratio of the crystallite size along the chain axis to the meridional small‐angle X‐ray scattering (SAXS) long period, showing the average thickness of the lamellae within the drawn β film. These results, as well as the appearance of a strong SAXS maximum, suggest that the oriented structure and properties of the β‐PVDF are better explained in terms of a crystal/amorphous series arrangement along the draw axis. Further, the mechanical and electrical properties obtained in this work are the highest among those ever reported for a β‐PVDF, and the latter approaches those observed for the vinylidene fluoride and trifluoroethylene copolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1371–1380, 2001     

Superdrawing of polytetrafluoroethylene nascent powder by solid‐state coextrusion

A film of nascent powder of polytetrafluoroethylene (PTFE), compacted below the ambient melting temperature (T_m, 335 °C), was drawn by two‐stage draw techniques consisting of a first‐stage solid‐state coextrusion followed by a second‐stage solid‐state coextrusion or tensile draw. Although the ductility of extrudates was lost for the second‐stage tensile draw at temperatures above 150 °C due to the rapid decrease in strength, as previously reported, the ductility of extrudates increased with temperature even above 150 °C when the second‐stage draw was made by solid‐state coextrusion, reflecting the different deformation flow fields in a free space for the former and in an extrusion die for the latter. Thus, a powder film initially coextruded to a low extrusion draw ratio (EDR) of 6–20 at 325 °C was further drawn by coextrusion to EDRs up to ～?400 at 325–340 °C, near the T_m. Extremely high chain orientation (f_c = 0.998 ± 0.001), crystallinity (96.5 ± 0.5)%, and tensile modulus (115 ± 5 GPa at 24 °C, corresponding to 73% of the X‐ray crystal modulus) were achieved at high EDRs. Despite such a morphological perfection and a high modulus, the tensile strength of a superdrawn tape, 0.48 ± 0.03 GPa, was significantly low when compared with those (1.4–2.3 GPa) previously reported by tensile drawing above the T_m. Such a low strength of a superdrawn, high‐modulus PTFE tape was ascribed to the low intermolecular interaction of PTFE and the lack of intercrystalline links along the fiber axis, reflecting the initial chain‐extended morphology of the nascent powder combined with the fairly high chain mobility associated with the crystal/crystal transitions at around room temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3369–3377, 2006     

Crystal Transformation and Development of Tensile Properties upon Drawing of Poly(L-lactic acid) by Solid-State Coextrusion: Effects of Molecular Weight

Melt-crystallized films of poly(L -lactic acid) (PLLA) with M_v in the range of 3.8 ∼ 46 × 10⁴ consisting of α-form crystals were uniaxially drawn by solid-state coextrusion. The effects of M_v, extrusion draw ratio (EDR), and extrusion temperature (T_ext) on the crystal/crystal transformation from α- to β-form crystals and the resultant tensile properties of drawn products were studied. The crystal transformation proceeded with EDR and more rapidly for the higher M_v's. Furthermore, the crystal transformation proceeded most rapidly with EDR at a T_ext around 130 °C, independently of the M_v's. As a result of the optimum combination of processing variables influencing the the crystal transformation (M_v, T_ext, and drawability), highly oriented films consisting of β-form crystals alone were obtained by coextrusion of higher M_v samples at T_ext's slightly below the melting temperature (150 ∼ 170 °C) and at higher EDR's > 11. Both the tensile modulus and strength increased rapidly with EDR. The modulus at a given EDR was slightly higher for the samples with higher M_v's. In contrast, the strength at a given EDR was remarkably higher for the higher M _v's. The highest tensile modulus of 8.0 GPa and strength of 500 MPa were obtained with the sample of the highest M_v of 46 × 10⁴ coextruded at 170 °C to the highest EDR of 14.     

Drawing of poly(p-phenylene sulfide) by solid-state coextrusion

The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature T_g (85°C) of PPS. The maximum extrusion draw ratio (EDR_max) increased from 3.4 to 5.6 with increasing extrusion temperature T_e from 75 to 110°C. It was found that extrusion drawing just above the T_g of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at T_e-75°C. The tensile modulus at EDR_max decreased from 5.1 to 3.5 GPa with increasing T_e from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.     

Fourier-transform infrared study of coextrusion-drawn poly(ethylene terephthalate)

The effects of initial morphology and extrusion temperature on the orientational anisotropy and conformational changes on coextrusion drawing of poly(ethylene terephthalate) (PET) have been determined by Fourier-transform polarized infrared spectroscopy. The samples were drawn from both amorphous and semicrystalline (50%) PET at 50 and 90°C. A strong influence of coextrusion drawing temperature was observed for overall chain orientation evaluated from the dichroic ratio of the 795-cm^?1 band for the samples prepared from the amorphous state: this dependence was less prominent in samples drawn from the semicrystalline state. Under the same drawing conditions, the dichroic ratio for the 973-cm^?1 trans band for samples prepared from the amorphous state was higher than from the semicrystalline state. Furthermore, in all samples, the relative intensity of this band was almost proportional to the degree of crystallinity. In all samples, the gauche content, evaluated from the 896-cm^?1 band, decreased with increasing draw ratio. However, the dichroic ratio of this band was near unity regardless of draw ratio, initial morphology, or extrusion temperature. From these results it is considered that all gauche units in the amorphous phase are almost isotropic in the extrusion-drawn samples with overall orientation arising largely from the crystalline chains possessing totally the trans conformation (973 cm^?1) in its content. In order to evaluate the deformation mechanism of the coextrusion drawing method, the relationship between the bulk and film surface orientation is also reported.     

Superdrawing of polytetrafluoroethylene virgin powder above the static melting temperature

A new two‐stage draw technique was successfully applied to the superdrawing of polytetrafluoroethylene (PTFE) virgin powder. A film, compression‐molded from powder below the melting temperature (T_m = 335 °C), was initially solid‐state coextruded to an extrusion draw ratio (EDR) of 6–20 at 325 °C, about 10 °C below the T_m. These extrudates from the first‐stage draw were further drawn by a second‐stage pin draw in the temperature (T_d) range of 300–370 °C that covers the static T_m. The maximum achievable total draw ratio was ～60 at a T_d = 300 °C and increased rapidly with increasing T_d, reaching a maximum of 100–160 at a temperature window between 340 and 360 °C, depending on the initial EDRs. At yet higher T_d's, the ductility was lost as a result of melting. The high ductility of the PTFE extrudates at such high temperatures was ascribed to the improvement of interfacial adhesion and bonding between the deformed powder particles upon the first‐stage extrusion combined with the rapid heating of only a portion of the extrudate followed by the elongation at a high rate. The highly drawn fibers were highly crystalline (χ_c ≤ 87%) and showed high chain orientation (f_c ≤ 0.997) and a large crystallite size along the chain axis (D₀₀₁₅ ≤ 160 nm). The molecular draw ratio, estimated from the entropic shrinkage above the T_m, was close to the macroscopic deformation ratio independently of the initial EDRs. These results indicate that the draw was highly efficient in terms of chain extension, orientation, and crystallization. Thus, the maximum tensile modulus and strength achieved in this work were 102 ± 5 and 1.4 ± 0.2 GPa, respectively, at 24 °C. These tensile properties are among the highest ever reported on oriented PTFE. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1995–2004, 2001     

Uniaxial Draw Of Poly(aryl-ether-ether-ketone) by solid-state extrusion

Poly(aryl-ether-ether-ketone) (PEEK) films and rods have been solid-state extruded at 154 and 310°C, respectively. The crystal orientation functions, melting behavior, density, and tensile properties of the drawn PEEK films (EDR ≤ 3.7) and rods (EDR ≤ 5.5) have been measured. As extrusion draw ratio (EDR) was increased, the c-axis orientation function, melting temperature, and tensile modulus and strength increased. Moduli up to 6.5 GPa and the strengths up to 600 MPa, 3 and 6 times the values of undrawn films, respectively, were obtained for the drawn films. The thermal expansivities along (α_‖) and perpendicular (α_?) to the draw direction of PEEK rods were measured from ?40 to +10°C. As EDR was increased, α_? increased, but α_‖ decreased. At EDRs of 3.8 and 5.5, α_‖ even exhibited negative values (about ?5 × 10^?6°C^?1), probably due to reversible contraction of elongated tie-molecules.     

Preparation of oriented β‐form poly(L‐lactic acid) by solid‐state extrusion

Melt‐crystallized, low molecular weight poly(L ‐lactic acid) (PLLA) consisting of α crystals was uniaxially drawn by solid‐state extrusion at an extrusion temperature (T_ext) of 130–170 °C. A series of extrusion‐drawn samples were prepared at an optimum T_ext value of 170 °C, slightly below the melting temperature (T_m) of α crystals (～180 °C). The drawn products were characterized by deformation flow profiles, differential scanning calorimetry (DSC) melting thermograms, wide‐angle X‐ray scattering (WAXD), and small‐angle X‐ray scattering as a function of the extrusion draw ratio (EDR). The deformation mode in the solid‐state extrusion of semicrystalline PLLA was more variable and complex than that in the extensional deformation expected in tensile drawing, which generally gave a mixture of α and β crystals. The deformation profile was extensional at a low EDR and transformed to a parabolic shear pattern at a higher EDR. At a given EDR, the central portion of an extrudate showed extensional deformation and the shear component became progressively more significant, moving from the center to the surface region. The WAXD intensities of the (0010)_α and (003)_β reflections on the meridian as well as the DSC melting thermograms showed that the crystal transformation from the initial α form to the oriented β form proceeded rapidly with increasing EDR at an EDR greater than 4. Furthermore, WAXD showed that the crystal transformation proceeded slightly more rapidly at the sheath region than at the core region. This fact, combined with the deformation profiles (shear at the sheath and extensional at the core), indicated that the crystal transformation was promoted by shear deformation under a high pressure rather than by extensional deformation. Thus, a highly oriented rod consisting of only β crystals was obtained by solid‐state extrusion of melt‐crystallized, low molecular weight PLLA slightly below T_m. The structure and properties of the α‐ and β‐form crystals were also studied. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 95–104, 2002     

Solid-State coextrusion of high-density polyethylene. II. Effect of molecular weight and molecular weight distribution

The recently developed technique of solid-state coextrusion for ultradrawing semicrystalline thermoplastics has been applied in the preparation of self-reinforced high-density polyethylene extrudates. The extrudates consist of definite core and sheath phases composed of different molecular weights (M_w) in the range of 60,000–250,000 and different molecular weight distributions (M_w/M_n = 3.0–20). Concentric billets of two different phases were prepared for extrusion by in serting a polyethylene rod within a tubular billet of a different high-density polyethylene followed by melting the two phases to obtain bonding between them. The billet was then split longitudinally to increase extrusion speed and extruded at 120°C, 0.23 GPa through a conical die of extrusion draw ratio 25. Extrudates of high tensile modulus (38 GPa) and strength (0.50 GPa) could be produced in a steady state process at a rate near 0.25 cm/min. The tensile properties of the extrudates from either the single or concentric billets increased with average molecular weight and were insensitive to the molecular weight distribution of the constituent phases. Thermal analysis indicated a high deformation efficiency for the sheath and core phases of the extrudates by the coextrusion technique.     

Development of high ductility and tensile properties by a two-stage draw of poly(acrylonitrile): Effect of molecular weight

Ultradrawing of atactic poly(acrylonitrile) (PAN) was investigated for a M_v series, ranging 8.0 × 10⁴–2.3 × 10⁶. Samples for the draw were prepared from 0.5–30 wt % solutions of PAN in N,N′-dimethylformamide. The solutions were converted to a gel by quenching from 100 to 0°C. The dried gel films were initially drawn uniaxially by solid-state coextrusion (first-stage draw) to an extrusion draw ratio (EDR) of 16, followed by further tensile draw at 100–250°C (second-stage draw). The maximum total draw ratio (DR_t,max) and tensile properties achieved by two-stage draw increased remarkably with sample M_v. Other factors affecting ductility were the solution concentration from which gel was made and the second-stage draw temperature. The effects of these variables became more prominent with increasing M_v. The temperature for optimum second-stage draw increased with sample M_v. Both the initial gel and the drawn products showed no small-angle X-ray long period scattering maximum, suggesting the absence of a chain-folded lamellae structure, which had been found in our previous study on the drawing of nascent PAN powder. The chain orientation function (f_c) and sample density (ρ_s) increased rapidly with DR_t in the lower range (DR_t < 30) and approached constant values of f_c = 0.980–0.996 and ρ_s = 1.177–1.181 g/cm³, respectively, at higher DR_t > 30–100. The tensile modulus also showed a similar increase with DR_t. The tensile strength increased linearly with DR_t, reaching a maximum, and decreased slightly at yet higher DR_t. The highest modulus of 28.5 GPa and strength of 1.6 GPa were achieved with the highest M_v of 2.3 × 10⁶. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 629–640, 1998     

Drawing by solid-state coextrusion of blends of atactic and isotactic polystyrene with poly(2,6-dimethyl-1,4-phenylene oxide)

Atactic polystyrene (aPS)/poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) and isotactic polystyrene (iPS)/PPO compatible blends of varied composition were subjected to solid-state coextrusion. The efficiency of drawing, orientation, and crystallinity development were studied as a function of composition and draw ratio. The efficiency of drawing, as measured by elastic recovery, is high for coextrusion at temperatures ?40°C above the glass transition temperature of the particular blend. The maximum attainable draw ratio for the blends decreased with increasing PPO concentration; the highest blend draw ratio attained was 6.5 for 25 wt % PPO. The orientation on drawing, as measured by birefringence, increased with draw but decreased with increasing PPO component at the same draw ratio. When PPO was <50% in iPS/PPO blends, iPS crystallized on draw. The morphology of drawn blends was studied by electron microscopy and wide-angle x-ray scattering.     

The effect of chain extension on the thermal behaviour and crystallinity of reactive extruded recycled PET

Recycled poly(ethylene terephthalate) (R-PET) was chain extended with pyromellitic dianhydride (PMDA) in a commercial size twin-screw reactive extrusion system. Temperature-modulated differential scanning calorimetry (TMDSC) was used to evaluate the effect of the chain extension process on the thermal transitions and crystallinity of R-PET. Reactive extruded recycled PET (RER-PET) samples were tested based on different PMDA concentration and reactive extrusion residence times. The glass transition temperature (T _g) did not show a significant change as a function of PMDA addition or the extrusion residence time. Melting temperature (T _m) and crystallisation temperature (T _c) decreased with increasing PMDA concentration and with increasing extrusion residence time. RER-PET samples showed double melting peaks, it is believed that different melting mechanism is the reason behind this phenomenon. The crystallinity of RER-PET samples is lower than that of R-PET. RER-PET samples at constant PMDA concentration showed a decrease in crystallinity with increasing extrusion residence time. Results suggest that the reactive extrusion process is more dependent on PMDA concentration rather than reactive extrusion process residence time.The first author would like to acknowledge Advanced Engineering Center for Manufacturing (AECM) and Visy Industries for their financial support to this study.     

Enhanced electrical properties of highly oriented poly(vinylidene fluoride) films prepared by solid‐state coextrusion

Oriented poly(vinylidene fluoride) (PVDF) films with β‐form crystals have been commonly prepared by cold drawing of a melt‐quenched film consisting of α‐form crystals. In this study, we have successfully produced highly oriented PVDF thin films (20 µm thick) with β‐crystals and a high crystallinity (55–76%), by solid‐state coextrusion of a gel film to eight times the original length at an established optimum extrusion temperature of 160°C, some 10°C below the melting temperature. The resultant drawn films had a highly oriented (orientation function f_c = 0.993) fibrous structure, showing high mechanical properties of an extensional elastic modulus of 8.3 GPa and tensile strength of 0.84 GPa, along the draw direction. Such highly oriented and crystalline films exhibited excellent ferroelectric and piezoelectric properties. The square hysteresis loop was significantly sharper than that of a conventional sample. The sharp switching transient yielded the remnant polarization P_r of 90 mC/m², and the electromechanical coupling factor k_t was 0.24 at room temperature. These values are about 1.5 times greater than those of a conventional β‐PVDF film. Thus, solid‐state coextrusion near the melting point was found to be a useful technique for the preparation of highly oriented and highly crystalline β‐PVDF films with superior mechanical and electrical properties. The morphology of the extrudate relevant to such properties is discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2549–2556, 1999     

Physical and mechanical properties of ultra-oriented high-density polyethylene fibers

Ultra-oriented high-density polyethylene fibers (HDPE) have been prepared by solid-state extrusion over 60–140°C range using capillary draw ratios up to 52 and extrusion pressures of 0.12 to 0.49 GPa. The properties of the fibers have been assessed by birefringence, thermal expansivity, differential scanning calorimetry, x-ray analysis, and mechanical testing. A maximum birefringence of 0.0637 ± 0.0015 was obtained, greater than the calculated value of 0.059 for the intrinsic birefringence of the orthorhombic crystal phase. The maximum modulus obtained was 70 GPa. The melting point, density, crystallinity, and negative thermal expansion coefficient parallel to the fiber axis all increase rapidly with draw ratio and at draw ratios of 20–30 attain limiting values comparable with those of a polyethylene single crystal. The properties of the fibers have been analyzed using the simple rule of mixtures, assuming a two-phase model of crystalline and noncrystalline microstructure. The orientation of the noncrystalline phase with draw ratio was determined by birefringence and x-ray measurements. Solid-state extrusion of HDPE near the ambient melting point produced a c-axis orientation of 0.996 and a noncrystalline orientation function of 0.36. Extrusion 50°C below the ambient melting point produced a decrease in crystallinity, c-axis orientation, melting point, and birefringence, but the noncrystalline orientation increased at low draw ratios and was responsible for the increased thermal shrinkage of the fibers.     

Application of zone-drawing and zone-annealing method to poly(p-phenylene sulfide) fibers

A zone-drawing and zone-annealing treatment was applied to poly(p-phenylene sulfide) fibers in order to improve their mechanical properties. The zone-drawing (ZD) was carried out at a drawing temperature of 90°C under an applied tension of 5.5 MPa, and the zone-annealing (ZA) was carried out at an annealing temperature of 220°C under 138.0 MPa. The differential scanning calorimetry (DSC) thermogram of the ZD fiber had a broad exothermic transition (T_c = 110°C) attributed to cold-crystallization and a melting endotherm peaking at 286°C. The T_c of the ZD fiber was lower than that (T_c = 128°C) of the undrawn fiber. In the temperature dependence of storage modulus (E′) for the ZD fiber, the E′ values decreased with increasing temperature, but increased slightly in the temperature range of 90–100°C, and decreased again. The slight increase in E′ was attributable to the additional increase in the crosslink density of the network, which was caused by strain-induced crystallization during measurement. The resulting ZA fiber had a draw ratio of 6.0, a degree of crystallinity of 38%, a tensile modulus of 8 GPa, and a tensile strength of 0.7 GPa. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1731–1738, 1998     

Changes in superstructure and mechanical properties of poly(ethylene‐2,6‐naphthalate) fibers with critical necking tension

Poly(ethylene‐2,6‐naphthalate) fibers were zone‐drawn under a critical necking tension (σ_c) defined as the minimum tension needed to generate a necking at a given drawing temperature (T_d). In the zone drawing under σ_c, the neck was observed from 110 to 160 °C. The superstructure in a neck zone induced at each T_d was studied. The σ_c value decreased exponentially with increasing T_d and dropped to a low level at a higher T_d. The draw ratio increased rapidly with T_d increasing above 90 °C, but the birefringence and degree of crystallinity decreased gradually. To study the molecular orientation in the neck zone, we measured a dichroic ratio (A_‖/A_?) of a C? O band at 1256 cm^?1 along a drawing direction in the neck zone with a Fourier transform infrared microscope. A_‖/A_? at T_d = 110 °C increased rapidly in the narrow neck zone, and that at T_d = 140 °C increased in the edge of the wide neck zone. Wide‐angle X‐ray diffraction patterns of the fibers obtained at T_d = 130 °C and lower showed three reflections due to an α form, but those at T_d = 140 and 150 °C had reflections due to the α form and a β form. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1629–1637, 2001     

Dynamic study of the noncrystalline phase of 13C-labeled polyethylene by variable-temperature 13C CP/MAS NMR spectroscopy

The ¹³C spin-lattice relaxation times T₁ of ¹³C-labeled polyethylene crystallized under different conditions were measured at temperatures from ?120 to 44°C by variable-temperature solid-state high-resolution ¹³C nuclear magnetic resonance (NMR) spectroscopy, in order to determine accurately the dynamics of the noncrystalline region of the polymer. From these results, it was found that the T₁ minimum for the CH₂ carbons in the noncrystalline region of solution-crystallized polyethylene with high crystallinity appears at higher temperature by about 20°C than that of melt-quenched polyethylene with low crystallinity. This means that the molecular motion of the CH₂ carbons in the noncrystalline regions is more constrained at a given temperature in the material of higher crystallinity. Furthermore, dynamics of the noncrystalline region is discussed in terms of the ¹³C dipolar dephasing times.