Curing reaction characteristics and phase behaviors of biphenol type epoxy resins with phenol novolac resins

Diglycidyl ether of 4,4′-dihydroxybiphenol (BPDGE) is a liquid crystalline epoxy. The biphenyl epoxy (diglycidyl ether of 3,3′,5,5′-tetramethyl-4,4′-biphenyl, TMBPDGE) has found great applications in plastic encapsulated semiconductor packaging. Phenol novolac (PN) was used as curing agent. The reaction kinetics of BPDGE/PN and TMBPDGE/PN systems in the presence of triphenylphosphine (TPP) were characterized by an isoconversional method under dynamic conditions using differential scanning calorimetry (DSC) measurements. The results showed that the curing of epoxy resins involves different reaction stages and the values of activation energy are dependent on the degree of conversion. The effects of curing temperature on their phase structure have been investigated with polarized optical microscopy and Wide-angle X-ray diffraction. With proper curing process, BPDGE showed a nematic phase when cured with PN.     

Curing of epoxide resins: Model reactions of curing with amines

The reaction of tetrafunctional diamines and bifunctional amines with monoepoxy compounds was investigated by gel-permeation chromatography. At a stoichiometrically equivalent ratio of the functional groups or excess of amine, the consecutive reaction of the epoxide groups with the hydrogen atoms of the amino groups is the only reaction that is taking place; if epoxide is present in excess, the OH groups formed in the reaction are gradually added to the epoxide groups. The ratio of the rate constants of the reaction of the epoxy group with the hydrogen atoms of the primary and secondary amino group was calculated from the concentrations of the reaction products at various excess amounts of amines. The ratio is in good accord with the value calculated from the gel points and limiting stoichiometric ratios in the curing of diepoxides with diamines.     

Curing kinetics of liquid-crystalline epoxy resins

By endcapping mesogenic rigid rod molecules with reactive epoxy groups a novel class of liquid-crystalline thermoset has been obtained. In fact is has been shown that the nematic molecular arrangement is sustained over the crosslinking reaction of liquid-crystalline epoxy resins when the curing reaction is carried out in the thermal stability range of the liquid-crystalline phase. Calorimetric analysis was used in characterizing the isothermal cure. An unsophisticated model is proposed for evaluating the activation energies of the crosslinking reaction. For liquid-crystalline epoxy resins lower activation energies result with respect to the cure reactions for non liquid-crystalline epoxy resins.     

Curing of liquid crystalline epoxy resins with a biguanide

This work extends the authors' investigations on liquid crystalline epoxy resins prepared from diglycidyl ether of 4,4′-dihydroxybiphenyl (DGE-DHBP) and aliphatic dicarboxylic compounds (ADC) or difunctional aromatic compounds. Syntheses and properties of these liquid crystalline epoxy resins are described elsewhere. In this paper a study on the curing reaction of the above mentioned liquid crystalline epoxy resins is presented. Ortho-tolylbiguanide was applied as the curing agent. The curing reactions were investigated by differential scanning calorimetry, microscopic observations and IR spectroscopy. Depending upon the temperature program of curing, it was possible to obtain polymeric networks with liquid crystalline order. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2739–2745, 1997     

Mechanical relaxation mechanism of epoxide resins cured with acid anhydrides

The mechanism of low-temperature mechanical relaxation in epoxide resins cured with various acid anhydrides has been investigated by comparing dynamic mechanical properties and chemical structures of these networks. One mechanical relaxation, denoted as the β relaxation, is observed at about ?70°C. The β relaxation is affected by the chemical structure of the curing agents, but not by that of the epoxide resins. In addition, the strength of the relaxation increases linearly with increasing concentration of diester linkage introduced in the network by reaction with acid anhydrides. From these results, it is concluded that the β relaxation mechanism of the anhydride-cured systems involves the motion of diester segments included in the network structures.     

Curing kinetics of epoxy resins with hyperbranched polyesters as toughening agents

The effects of hyperbranched polyesters on the cure kinetics of diglycidyl ether of bisphenol A (DGEBA) in the presence of m‐phenylene diamine were investigated with nonisothermal differential scanning calorimetry. The results showed that the addition of hyperbranched polyesters enhanced the cure reaction of DGEBA with m‐phenylene diamine, and this resulted in a reduction of the peak temperature of the curing curve and the activation energy because of the low viscosity and large number of terminal hydroxyl groups. However, when linear poly(ethylene glycol) was added, the activation energy of the blends also slightly decreased, whereas the peak temperature of the curing curve increased. The curing kinetics of the blends were calculated by the isoconversional method of Málek. The two‐parameter autocatalytic model (i.e., the ?esták–Berggren equation) was found to be the most adequate for describing the cure kinetics of the studied systems. The obtained nonisothermal differential scanning calorimetry curves showed results in agreement with those theoretically calculated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2649–2656, 2004     

Curing studies of epoxy resins with phosphorus‐containing amines

The curing system of diglycidyl ether of bisphenol A (DGEBA) with two phosphorus‐containing amine compounds—bis(3‐aminophenyl)methyl phosphine oxide and bis(4‐aminophenyl)‐bis(9,10‐dihydro‐9‐oxa‐10‐oxide‐10‐phosphaphenanthrene‐10‐yl)methane—was studied with differential scanning calorimetry under isothermal and nonisothermal conditions and compared with the DGEBA/diamino diphenyl methane system. The isoconversional method was used to evaluate the dependence of the effective activation energy on the extent of conversion. Modulated differential scanning calorimetry and dynamic mechanical thermal analysis were used to study the phenomena of vitrification and gelation. The thermal and flame‐retardant properties were evaluated, and the limiting oxygen index values of the phosphorylated resins, above 30, confirmed that phosphorus‐containing epoxy resins are effective flame retardants. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1676–1685, 2006     

Curing behavior and kinetics of epoxy resins cured with liquid crystalline curing agent

This article describes the synthesis of a liquid crystalline curing agent 4,4′-bis-(4-amine-butyloxy)-biphenyl (BABB), and its application as a curing agent for the epoxy resin (DGEBA) in comparison with normal curing agent, 4,4′-diaminobiphenyl (DABP). BABB was investigated with polarized optical microscopy, differential scanning calorimetry, and small-angle X-ray scatting, and the results showed that BABB displayed smectic liquid crystalline phase. The curing behaviors of DGEBA cured with BABB and DABP were studied by using differential scanning calorimetry (DSC), polarized optical microscopy (POM), and dynamic mechanical analysis (DMA). The results indicated that BABB showed a higher chemical reactivity than DABP. The kinetics was studied under isothermal conditions using an isoconversional method, and the isothermal DSC data can be fitted reasonably by an autocatalytic curing model. The nematic droplet texture was observed for the resulting polymer network of DGEBA/BABB system, while the DGEBA/DABP system showed an isotropic state. The storage modulus of DGEBA/BABB system was enhanced in comparison with DGEBA/DABP system because of the formation of LC phase, whereas the glass transition temperatures decreased because of the introduction of flexible spacer group.     

Curing behavior and toughening performance of epoxy resins containing hyperbranched polyester

The effects of the hyperbranched polyester with hydroxyl end groups (HBPE‐OH) on the curing behavior and toughening performance of a commercial epoxy resin (diglycidyl ether of bisphenol A, DGEBA) were presented. The addition of HBPE‐OH into DGEBA strongly increased its curing rate and conversion of epoxide group due to the catalytic effect of hydroxyl groups in HBPE‐OH and the low viscosity of the blend at curing temperature. The improvements on impact strength and critical stress intensity factor (or fracture toughness, K_1c) were observed with adding HBPE‐OH. The impact strength was 8.04 kJ m^?1 when HBPE‐OH reached 15 wt% and the K_1c value was approximately two times the value of pure epoxy resin when HBPE‐OH content was 20 wt%. The morphology of the blends was also investigated, which indicated that HBPE‐OH particles, as a second phase in the epoxy matrix, combined with each other as the concentration of HBPE‐OH increased. Copyright © 2004 John Wiley & Sons, Ltd.     

Model reactions of amine curing of glycidylamine epoxy resins: Homopolymerization of N-methylglycidylaniline

The kinetics of homopolymerization of the monofunctional epoxide N-methylglycidylaniline in the presence of a tertiary amine or an amino alcohol has been followed by reversed phase high performance liquid chromatography and size exclusion chromatography. The reaction products were identified by mass spectrometry using potassium ionization of desorbed species (K⁺IDS). 1,3-Di-N-methylanilino-2-propanol (P) was the main reaction product and low molecular weight oligomers with M_n > 600 were also formed. The molecular weight and fraction of oligomers decrease with increasing concentration of the initiator. The suggested complex reaction mechanism involves formation of four stable oligomeric series initiated by reaction of the epoxide with either an OH group of (a) the amino alcohol, (b) product P, (c) traces of water, or (d) the tertiary amine to form ionic species resulting in the ionic propagation. Regeneration of the initiator and formation of new initiating centers during the polymerization are the causes of low molecular weights of oligomers. © 1992 John Wiley & Sons, Inc.     

The kinetics of model reactions of curing epoxy resins with amines

The isothermal course of the reaction of phenylglycidyl ether and N,N-methylglycidylaniline with dibutyl amine at various temperatures was investigated DSC. The data were treated on the basis of a reaction scheme with two processes in parallel, one of them auto-catalyzed. A good fit with the experiment was reached only when the order of both processes with respect to amine had been reduced to half its original value. An assumption that the kinetics of the amine-epoxy resin rection are considerably affected by the formation of various complexes through hydrogen bonds may be an explanation. A simple mathematical model has been suggested to estimate this influence. Because of the relatively high heats of interaction for the formation of complexes, the dependence of the measured heat on the degree of conversion is not linear. The magnitude of the error caused by neglecting this fact in investigation of the kinetics by DSC has been estimated.     

Curing mechanism for phenol—formaldehyde resins

A pressure DTA method was used to study the curing of resins. The hardening of novolacs by hexamine was studied at pressures up to 5000 kg/cm². The application of the pressure DTA method to the thermal curing of some dioxymethylated para-substituted phenols indicates that the endothermic peak observed at about 75°C at ambient pressure is due to the superposition of two peaks due to melting of the substance and formation of ester bonds.     

Anhydride curing of epoxy resins via chain reaction

In contrast to common curing reactions, the anhydride curing of epoxies follows a living anionic chain growth. The resulting consequences of this mechanism, i.e. (1) DP_n = a[M_o]/[I_o], (2) first-order kinetics and (3) Poisson chain-length distribution were tested with the phenyl glycidyl ether/phthalic acid anhydride system, using l-methyl imidazole. Overall agreement was found and the observed deviations could be explained with a modified Poisson process. Conformational properties of the resins were measured by static and dynamic light scattering and by viscometry. These were compared with the quantities of a corresponding branched system prepared with a mixture of phenyl glycidyl ether and bisphenol-A diglycidyl ether. Typical deviations to smaller dimensions were observed at high molar masses as a result of increasing branching.     

Curing reaction of biphenyl epoxy resin with different phenolic functional hardeners

The investigation of cure kinetics and relationships between glass transition temperature and conversion of biphenyl epoxy resin (4,4′-diglycidyloxy-3,3′,5,5′-tetramethyl biphenyl) with different phenolic hardeners was performed by differential scanning calorimeter using an isothermal approach over the temperature range 120–150°C. All kinetic parameters of the curing reaction including the reaction order, activation energy, and rate constant were calculated and reported. The results indicate that the curing reaction of formulations using xylok and dicyclopentadiene type phenolic resins (DCPDP) as hardeners proceeds through a first-order kinetic mechanism, whereas the curing reaction of formulations using phenol novolac as a hardener goes through an autocatalytic kinetic mechanism. The differences of curing reaction with the change of hardener in biphenyl epoxy resin systems were explained with the relationships between T_g and reaction conversion using the DiBenedetto equation. A detailed cure mechanism in biphenyl-type epoxy resin with the different hardeners has been suggested. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 773–783, 1998     

Mechanical relaxation mechanism of epoxide resins cured with acid anhydrides. II. Effect of the chemical structure of the anhydrides on the β relaxation mechanism

The mechanism of low-temperature mechanical relaxation of acid-anhydride-cured epoxide resins has been investigated in detail. One mechanical relaxation, denoted as the β relaxation, is observed from ?80 to ?50°C for all epoxide resin systems cured with aromatic, alicyclic, and aliphatic anhydrides. The β relaxation increases in peak height and shifts to higher temperature with increasing molecular volume of the diester segments formed by the reaction of acid anhydrides. From these results, it is concluded that the β relaxation for anhydridecured systems is due to the motion of the diester segment, and that the intensity and peak position of the β relaxation depend on the molecular volume of this segment. Moreover, it was shown that the tensile impact strength of the anhydride-cured systems is governed by the intensity of the β relaxation of these systems when the parameters T_g and v of these systems are nearly constant.     

Calorimetric investigation of polymerization reactions. III. Curing reaction of epoxides with amines

The curing reactions of epoxy resin with aliphatic diamines and the reaction of phenyl glycidyl ether with butylamine as a model for the curing reactions were investigated with a differential scanning calorimeter (DSC) operated isothermally. The heat of reaction of phenyl glycidyl ether with butylamine is equal to 24.5 ± 0.6 kcal/mole. The rate of reaction was followed over the whole range of conversion for both model and curing reactions. The reactions are accelerated by the hydrogen-bond donor produced in the system. The rate constants based on the third-order kinetics were determined and discussed for the model reaction and for the chemically controlled region of curing reactions. The activation energies for these rate constants are 13-14 kcal/mole. At a later stage of conversion, the curing reactions become controlled by diffusion of functional groups. The final extent of conversion is short of completion for most isothermally cured and even for postcured samples because of crosslinking. It was quantitatively indicated that the final conversion of isothermal cure corresponds to the transition of the system from a viscous liquid to a glass on the basis of the theory of glass transition temperature of crosslinked polymer systems.     

Calorimetric investigation of polymerization reactions. IV. Curing reaction of polyester fumarate with styrene

The curing reaction of polyester fumarate with styrene was investigated with a differential scanning calorimeter (DSC) operated isothermally. The change in rate of cure was followed over the whole range of conversion. The rate of cure is accelerated by the gel effect to about ten to fifty times the rate of model copolymerization of diethyl fumarate with styrene. This autoacceleration is much enhanced for systems with higher crosslinking densities and at lower temperatures. The results confirm that both termination and propagation steps of the curing reaction are controlled by diffusion of polymeric segments and monomer molecules over almost the whole range of conversion. The final extent of conversion is short of completion for isothermal cure and even for postcure of polyester fumarate with styrene because of crosslink formation. The final conversion of isothermal cure decreases with increasing crosslinking density and shows a maximum with increasing reaction temperature. This temperature dependency of the final conversion is caused by the difference in the activation energies for two propagation rate constants k_pf and k_ps, which were evaluated to be 7–10 and 5–8 kcal/mole, respectively, for the intermediate stage of the curing reaction.     

NMR investigations of the possible cross reactions between cyanate and epoxy resins

The possible cross reactions indicated by solid-state NMR between cyanate functionalized resin and epoxy functionalized resin have been investigated by using both natural abundance and labeled monofunctional model compounds. These soluble products were isolated and purified by silica gel adsorption chromatography and gel permeation chromatography. They were fully characterized by high resolution ¹H-, ¹³C-, ¹⁵N-NMR spectroscopy and by mass spectrometry. The major cross-reaction product is a racemic mixture of enantiomers, which contain an oxazolidinone ring formed by one cyanate molecule and two epoxy molecules. However, epoxy consumption lags cyanate consumption in the overall reaction as triazine formation from the cyanate is much faster than the two competing reactions, the cross reaction between cyanate and epoxy, and the self-polymerization of epoxy, under the conditions investigated. The cross reaction between cyanate and epoxy is limited. Approximately 12% of cross reaction between cyanate and epoxy was found in the overall reaction. In addition to the cross reactions of epoxy and cyanate, the reactions of epoxy and the carbamate, which is the major side product for the curing reaction of cyanate resin in solution, have also been investigated, and the mechanism of these reactions discussed. From the reactions of epoxy and carbamate, several products related to cross reaction between epoxy and cyanate have been isolated and identified. It is suggested that the reaction of epoxy and carbamate is one of the pathways in the overall cross reaction between epoxy and cranate resins. Finally, the mechanism of the overall cross-curing reaction between the diepoxy and dicyanate mixed resins is discussed. © 1994 John Wiley & Sons, Inc.