Application of Potassium Carbonate as Space Holder for Metal Injection Molding Process of Open Pore Copper Foam

Copper foam has recently being applied to replace aluminium as heat sink. In this study, copper foam was manufactured via metal injection molding technique. Copper feedstock were prepared comprising 0 wt.%, 30 wt.% and 40 wt.% of potassium carbonate into copper powder to produce open pore cell structure, which also mixed together with a binder system consisting palm stearin (PS), polyethylene (PE) and stearic acid (SA). The feedstock was then injection molded into tensile shape test piece prior to solvent extracted in heptane prior to sintering using tube furnace at 850^oC for 4 hours in nitrogen atmosphere. The sintered samples were immersed in warm water to dissolve the carbonates. Copper foam has successfully manufactured at 850^oC for 4 hours in nitrogen atmosphere followed by the dissolution process. The porosity value increased as the addition of potassium carbonate increased from 0 to 40 wt.% which given the highest value of 52.985% porosity and thermal conductivity of 520.46 W/m.K.     

Electrically rechargeable zinc-oxygen flow battery with high power density

The development of a powerful, cyclically stable and electrically rechargeable zinc-oxygen battery with a three-electrode configuration is reported. A copper foam was used as stable substrate for zinc deposition in flowing potassium hydroxide electrolyte, while oxygen reduction and evolution were accomplished by a commercial silver electrode and a nickel foam, respectively. The cell could be charged and discharged with up to 600 mA cm^− 2, delivered a peak power density of 270 mW cm^− 2, and performed for more than 600 cycles, although short circuits by dendrite formation could not yet be completely avoided. At a current density of 50 mA cm^− 2 and a temperature of 30 °C, a promising energy efficiency of 54% was achieved.     

Application of Raman spectroscopy to study of the polymer foams modified in the volume and on the surface by carbon nanotubes

Polylactide nanocomposites with multi-walled carbon nanotubes (PLA/MWCNT) in the form of porous foams made of a biocompatible, biodegradable and environmentally friendly polymer with a small amount of carbon nanotubes, were investigated in this work. Additionally, PLA/MWCNT porous nanocomposites were coated with MWCNTs using the electrophoretic deposition method (EPD). All samples were characterized by a porosity of about 90%, showing pore sizes in the range of 100 to 200 μm, for PLA/MWCNT foam, however, EPD deposition resulted in an decrease in the number of smaller pores in PLA/MWCNT + MWCNT (EPD) foam. The porous polymer (PLA) matrix, shows almost twofold increase in crystallinity while depth penetrating the volume of the sample. The crystallinity, of the PLA/MWCNT foam, at first is growing then it gradually lowers, while for the PLA/MWCNT + MWCNT(EPD) foam almost does not change. This behavior points toward significant distinction between surface and interior of the samples. A detailed analysis of Raman spectra indicates related carbon structures occurring in the nanomaterial foams: graphene and graphite phases, CNT and also carbon amorphous phases. The characteristics of a single-shell vibration are visible by the character of the G-band. The estimated crystallite size in PLA/MWCNT + MWCNT(EPD) is about 3 times smaller than that in the PLA/MWCNT.     

Effect of electron beam radiation dose on the foam formation in pre-ceramic polymer

Methylsilicone resin as a polymer precursor for a SiOC ceramic material was cured and foamed by electron beam (EB) irradiation in air prior to the pyrolysis under an inert atmosphere. Methylsilicone foams were obtained without additional foaming agent when exposed to accelerated electrons with radiation doses up to 9 MGy and dose rate of 2.8 kGy/s. During irradiation the polymer was melted and simultaneously gaseous products were formed by the methyl group oxidation and by the poly-condensation crosslinking reactions. The formed gases could not escape from the molten polymer and began to aggregate into bubbles. The effect of the radiation dose on the polymer foam molecular structure, the gel fraction and the ceramic yield was analyzed. The results indicate that the maximum amount of crosslinking in methylsilicone, when EB radiation is used, occurred between 1.0 and 2.0 MGy radiation dose. Methylsilicone foams were pyrolysed in N₂ atmosphere at temperatures of 1200 and 1500 °C, resulting in amorphous SiOC and partially crystalline ceramic foams, respectively. A porosity of ~84% was achieved in the pyrolyzed foams, with cell size ranging from 30 to 300 μm and density of about 0.31 g cm^?3.     

Characterization of hierarchical porosity in novel composite monoliths with adsorption studies

Two different and novel composite monolithic materials with multimodal hierarchical porosity were prepared. The composites were prepared by immobilizing porous clay hetrostructure (PCH) and aluminum pillared clay (PILC), individually, into highly porous framework of a foam like monolith zeolite (MZ). The MZ was prepared hydrothermally, by following a polyurethane foam (PUF) based induced-template procedure and, consists of ZSM-5 framework. The MZ was fabricated into different composite materials through a simple dip coating method. Characterization of these materials with X-ray, SEM, and low temperature nitrogen adsorption techniques shows that composites materials are the morphological mixture (hybrid) of constituting materials. It also show that PCH based composites are meso and microporous, where as PILC based composites are essentially microporous in nature. The materials were further characterized for their hierarchical porosities by adsorption of two VOCs, which were toluene and n-hexane, under ambient conditions. The difference in adsorption of various sized (small to large) molecules was considered to work out the hierarchy of pores in these materials. With help of adsorption data, the hierarchical porosity was established into three size ranges, based on pore volumes of certain pore size ranges (>0.36 nm–<0.49 nm, >0.49 nm–<0.66 nm, and ≥0.66 nm). Water adsorption studies on these materials confirm that the coating of zeolite monolith with clay based adsorbents can also modify the hydrophobicity of original zeolite structure.     

Morphology of nanoporous carbon-binder domains in Li-ion batteries—A FIB-SEM study

FIB-SEM tomography is used to reconstruct the carbon-binder domain (CBD) of a LiCoO₂ battery cathode (3.9 × 5 × 2.3 μm³) with contrast enhancement by ZnO infiltration via atomic layer deposition. We calculate the porosity inside the CBD (57.6%), the cluster-size distribution with a peak at 54 nm, and the pore-size distribution with a peak at 64 nm. The tortuosities of the pore space (1.6–2.0) and the CBD (2.3–3.5) show a mild anisotropy, which is attributed to the fabrication process. A comparison to a modeled homogenous CBD reveals that clustering in the CBD decreases its electronic conductivity while increasing the ionic diffusivity. To account for the higher calculated diffusivity compared to experimental values from literature, a simple binder swelling model is implemented, suggesting a swelling of 75 vol%. The prevention of both clustering and swelling could increase the volume available for active material and therefore the energy density.     

Post-irradiation thermal degradation of PA6 and PA6,6

PA 6 and PA6,6 sheets irradiated with electron beam were investigated in relation to their thermal stability in various environments (air, distilled water and NaCl 5% solution) at 70 °C. The preexposure doses were 100, 200, 400 and 600 kGy at a dose rate of 22.4 kGy/s. The FTIR spectra allowed the evaluation of the progress of sample oxidation by elucidating the contributions of each environment to the ageing of polyamides. The increases in the absorbance at 1652 cm^?1 placed the surrounding aggressive attack in the following sequence: air<water<NaCl solution. A scheme of degradation mechanism is proposed for the explanation on the involvement of amidic units.     

A thermodynamic model for calculating nitrogen solubility,gas phase composition and density of the N2–H2O–NaCl system

A thermodynamic model is presented to calculate N₂ solubility in pure water (273–590 K and 1–600 bar) and aqueous NaCl solutions (273–400 K, 1–600 bar and 0–6 mol kg⁻¹) with or close to experimental accuracy. This model is based on a semi-empirical equation used to calculate gas phase composition of the H₂O–N₂ system and a specific particle interaction theory for liquid phase. With the parameters evaluated from N₂–H₂O–NaCl system and using a simple approach, the model is extended to predict the N₂ solubility in seawater accurately. Liquid phase density of N₂–H₂O–NaCl system at phase equilibrium and the homogenization pressure of fluid inclusions containing N₂–H₂O–NaCl can be calculated from this model. A computer code is developed for this model and can be downloaded from the website: www.geochem-model.org/programs.htm.     

Calibration of double focusing Glow Discharge Mass Spectrometry instruments with pin-shaped synthetic standards

Calibration of two commercially available glow discharge double focusing mass spectrometers, the VG 9000 and Element GD, is described using synthetic pin standards pressed from solution doped copper and zinc matrices. A special pressing die was developed for this purpose and optimal results were obtained with the highest possible pressures, i.e., 95 kN·cm^? 2. This calibration approach permits the determination of trace element mass fractions down to μg·kg^? 1 with small uncertainties and additionally provides traceability of the GD-MS results in the most direct manner to the SI (International System of Units). Results were validated by concurrent measurements of a number of compact copper and zinc certified reference materials. The impact of the sample pin cross-section (circular or square) was investigated with the use of a new pin-sample holder system for the Element GD. The pin-sample holder was designed by the manufacturer for pin-samples having circular cross-section; however, samples with square pin cross-section were also shown to provide acceptable results. Relative Sensitivity Factors for some 50 analytes in copper (VG 9000, Element GD) and zinc matrices (VG 9000) are presented. The field of applicability of GD-MS may be considerably extended via analysis of pin geometry samples based on their ease of preparation, especially with respect to the accuracy and traceability of the results and the enhanced number of analytes which can be reliably calibrated using such samples.     

A one-step,clean, capping-agent-free electrochemical approach to prepare Pt nanoparticles with preferential (100) orientation and their high electrocatalytic activities

A clean and simple electrodeposition method without the use of any organic additives has been reported to prepare platinum nanoparticles with preferential (100) orientation directly on the conductive substrate. The formation of platinum nanoparticles exposing (100) facets was confirmed by electrochemical methods and high-resolution transmission electron microscopy. The fraction of Pt (100) sites increases as the electrodeposition current density increases from 0.2 to 10 mA cm^− 2. Furthermore, as the Pt (100) fraction increases, the specific activity of the Pt particles for ammonia oxidation increases obviously.     

Substrate evaporation induced neck-shape evolution of a liquid/solid interface

The wetting behavior and interface interaction in the CaF₂/Me and NaCl/Me systems were studied using the sessile drop method. It was observed that liquid Bi, In, Sn and Ga do not wet the CaF₂ and NaCl substrates at 1000 K and liquid Cu does not wet the CaF₂ substrate in the 1423–1573 K temperature range. Nevertheless, different spreading behavior was observed during experiments. For the CaF₂/Me systems, at 1000 K, the contact angle remains constant with time, while for the NaCl/Me systems, a non-monotonic spreading behavior was detected. For these systems the contact angle increases initially and then rapidly decreases. For the CaF₂/Cu system at 1423 K the contact angle remains constant, while it increases with time at 1573 K. It was established that the wetting behavior is attributed to the evaporation of the solid substrate, which leads to the formation of a neck-shape interface. The experimental results were well accounted for by a model, which considered the geometrical characteristic of the metal/ceramic interface and thermo-physical properties of the metals and the substrates.     

Density measurements of methyl fluoride at high pressures and temperatures

The densities of methyl fluoride were reported at T = (298.15 to 573.15) K and at p = (10 to 300) MPa. Experiments were performed with a thin-walled sample holder which was under equal pressure, both inside and outside. The volume change of the sample was determined with a separation system at T = 298.15 K by making use of a float on mercury and a linear variable differential transformer. The density of methyl fluoride varies in this region ρ = (2.218 to 29.602) mol · dm⁻³. The uncertainty of data for densities was estimated to be better than ±0.37%. The experimental data are described by the Tait equation.     

Effect of the Different Sr Dopant Contents on NiO Ceramic

Sr - doped NiO ceramic was studied. The effect of composition variation of Ni_(1-x)Sr_xO where x = 0, 0.01, 0.02, 0.03, 0.05 and 0.10 mole % was prepared by using solid state method. The calcination temperature used at 950 °C for 4 hours and the sintering temperature used at 1200 °C for 3 hours. The results depict the microstructures increase in grains size (0.43 - 3.30 μm) by increase of Sr dopant contents. The density and porosity testing support the result of microstructures analysis. The larger grains size led to increase in density and lower in porosity. The dielectric properties is observed in a wide frequency range of (1 - 1 000 MHz). The increase of dielectric constant is associated with the decrease of dielectric loss. The optimum composition was obtained for the x = 0.03 mole % sample with highest dielectric constant (3.24 x 10³) and lowest dielectric loss (1.42) at 1 MHz.     

Chemical bias of electrochemical and photoelectrochemical water splitting using a hydrogel separator

Resorcinol-formaldehyde hydrogels are shown to be adequate separators in electrochemical and photoelectrochemical water splitting cells. Combined with concentrated buffer electrolytes, they allow the maintenance of relatively stable pH gradients between basic anolytes and acidic catholytes. The water splitting potential at a current density of 3.0 mA/cm² applied between two Pt electrodes and a pH bias of 8.1 units retained a value of 2.7 V for several hours. Using iron foam/hematite as photoanode and Pt as cathode, the water splitting photocurrents at an applied potential of 1.23 V reached values of 0.40 and 0.06 mA/cm² in the presence and absence, respectively, of this chemical bias.     

Boron and nitrogen dual-doped carbon as a novel cathode for high performance hybrid ion capacitors

A high performance hybrid ion capacitors has been developed by using B, N dual-doped 3D superstructure carbon cathode and prelithiated graphite anode.     

Binder-free porous core–shell structured Ni/NiO configuration for application of high performance lithium ion batteries

An interwoven core–shell structured Ni/NiO anode for lithium ion batteries was created by a simple oxidation of Ni foam. As-prepared configuration has a high specific discharge capacity of 701 mAh g^?1 at the 2nd cycle. Its electrochemical performance at subsequent cycles shows good energy capacity of 646 mAh g^?1 at the 65th cycle as well as good rate capability. The porous core–shell structure not only buffers the volume change during cycling but also effectively increases the contact among anode, current collector and electrolyte. The small contact resistance between NiO and Ni facilitates enhanced intrinsic kinetics from conversion reaction.     

Heat release and burning behaviour of foam and foam/Basofil fabric combination

A comprehensive characterization of the heat release rate and burning behaviour of foam and foam/Basofil fabric combination has been carried out at different levels of heat flux varying from 10 to 70 kW/m² using cone calorimetry. Peak heat release rate (PHRR) was found to increase for foam and foam/fabric combination with the increase in the level of heat flux. However, considerable reduction in PHRR was noted for foam/fabric combination vis-à-vis that of foam alone. Foam/fabric combination was found to exhibit two-step decomposition behaviour at heat flux levels of 40 kW/m² and above due to the cracking of the char formed from the cover fabric. Flashover potential of the foam was considerably reduced by the fabric covering the foam. Carbon dioxide and carbon monoxide yields were found to be lower for foam/fabric combination. Smoke toxicity, as indicated by the index of combustion completeness, was found to be lower for the foam/fabric combination.     

Hydrothermal conversion of lignocellulosic biomass into high-value energy storage materials

Preparation of hierarchically porous, heteroatom-rich nanostructured carbons through green and scalable routes plays a key role for practical energy storage applications. In this work, naturally abundant lignocellulosic agricultural waste with high initial oxygen content, hazelnut shells, were hydrothermally carbonized and converted into nanostructured ‘hydrochar'. Environmentally benign ceramic/magnesium oxide(Mg O) templating was used to introduce porosity into the hydrochar. Electrochemical performance of the resulting material(HM700) was investigated in aqueous solutions of 1 M H_2SO_4, 6 M KOH and1 M Na_2SO_4, using a three-electrode cell. HM700 achieved a high specific capacitance of 323.2 F/g in 1 M H_2SO_4(at 1 A/g,-0.3 to 0.9 V vs. Ag/Ag Cl) due to the contributions of oxygen heteroatoms(13.5 wt%)to the total capacitance by pseudo-capacitive effect. Moreover, a maximum energy density of 11.1 Wh/kg and a maximum power density of 3686.2 W/kg were attained for the symmetric supercapacitor employing HM700 as electrode material(1 M Na_2SO_4, E = 2 V), making the device promising for green supercapacitor applications.     

Properties of Calcium Phosphate Scaffolds Produced by Freeze-Casting

The pore structure of three-dimensional scaffolds applied in tissue engineering may influence the mechanical properties and cellular activity. As the optimal pore size is dependent on the specifics of the biomaterial or tissue engineering application, the ability to alter the pore size over a wide range is necessary for several scaffolds in order to meets the requirements of the applications. The aim of this study is to develop methodologies to produce calcium phosphate scaffolds with acceptable pore size and defined pore-channel interconnectivity. The pore size of calcium phosphate scaffolds is established during the freeze-drying fabrication process. In this process, material suspension is simply frozen and then dried by freeze-drier, which able to produce material with unique porous architectures, where the porosity is almost a direct replica of the frozen solvent crystals. There are two different method of freeze-casting carried out in order to study the effect of freezing temperature by which in the first method; sample being soaked with liquid nitrogen (-196 °C) for about 10 minutes before been place inside a freezer (-40 °C). In the second method, the sample was directly placed inside a freezer for casting at temperature of -40 ̊C. The results show that the pore size of the scaffolds decreased as the freezing temperature was reduced. Taken together, these results demonstrate that the methodologies applied in this study can be used to produce a range of calcium phosphate scaffolds exhibiting better compressive strength, approximately 665-875 KPa for 54-64.3% of porosity with mean pore size from 102-113 μm. The methods developed in this study provide a basis for the investigation on the effects of different freezing temperature in freeze-casting process on the porosity, morphology, and compressive properties of the calcium phosphate scaffolds.     

Annealing temperature dependent catalytic water oxidation activity of iron oxyhydroxide thin films

Nanostructured iron oxyhydroxide(Fe OOH) thin films have been synthesized using an electrodeposition method on a nickel foam(NF) substrate and effect of air annealing temperature on the catalytic performance is studied. The as-deposited and annealed thin films were characterized by X-ray diffraction(XRD),X-ray photoelectron spectroscopy(XPS), field emission scanning electron microscopy(FE-SEM) and linear sweep voltammetry(LSV) to determine their structural, morphological, compositional and electrochemical properties, respectively. The as-deposited nanostructured amorphous Fe OOH thin film is converted into a polycrystalline Fe_2O_3 with hematite crystal structure at a high temperature. The Fe OOH thin film acts as an efficient electrocatalyst for the oxygen evolution reaction(OER) in an alkaline 1 M KOH electrolyte. The film annealed at 200 °C shows high catalytic activity with an onset overpotential of 240 m V with a smaller Tafel slope of 48 m V/dec. Additionally, it needs an overpotential of 290 mV to the drive the current density of 10 m A/cm~2 and shows good stability in the 1 M KOH electrolyte solution.