Gelation study of high processability and high reliability ternary systems based on benzoxazine, epoxy, and phenolic resins for an application as electronic packaging materials

 Fourier transform mechanical spectroscopy technique (FTMS) is utilized as a powerful tool to study the sol-gel transition of covalent bonded polymeric network. Winter and Chambon criteria resulting from the fractal-geometry characteristic of the gel networks allow the determination of the gel point with only single experiment using this technique. The gelation behaviors of low melt viscosity ternary systems of benzoxazine, epoxy, and phenolic resins are investigated and analyzed by the technique in order to study the effect of epoxy diluent on the rheological property development before and after the gel points. The gel time at 140 °C ranges from 5 min to 30 min and less than 5 min at 180 °C for all tested ternary system compositions. The gelation of the ternary mixture shows an Arrhenius-type behavior and the gel time can be well-predicted by the Arrhenius equation. Received: 23 November 1999 Accepted: 2 January 2001     

The effect of 1,3:2,4-<Emphasis Type="Italic">bis</Emphasis>-<Emphasis Type="Italic">O</Emphasis>-(<Emphasis Type="Italic">p</Emphasis>-methylbenzylidene)-<Emphasis Type="SmallCaps">d</Emphasis>-sorbitol (PDTS) on uniaxial elongational viscosity of polypropylene

We investigated the dynamic viscoelasticity and elongational viscosity of polypropylene (PP) containing 0.5 wt% of 1,3:2,4-bis-O-(p-methylbenzylidene)-d-sorbitol (PDTS). The PP/PDTS system exhibited a sol–gel transition (T _gel) at 193 °C. The critical exponent n was nearly equal to 2/3, in agreement with the value predicted by a percolation theory. This critical gel is due to a three-dimensional network structure of PDTS crystals. The elongational viscosity behavior of neat PP followed the linear viscosity growth function 3η ⁺ (t), where η ⁺ (t) is the shear stress growth function in the linear viscoelastic region. The elongational viscosity of the PP/PDTS system also followed the 3η ⁺ (t) above T _gel but did not follow the 3η ⁺ (t) and exhibited strong strain-softening behavior below T _gel. This strain softening can be attributed to breakage of the network structure of PDTS with a critical stress (σ _c) of about 10⁴ Pa.     

Gelation behavior of polysaccharide-based interpenetrating polymer network (IPN) hydrogels

We report the preparation and rheological characterization of interpenetrating polymer network (IPN) hydrogels made from alginate and hydrophobically modified ethyl hydroxyl ethyl cellulose (HMEHEC). To our knowledge, there have been no studies of the gelation behavior of IPNs. We found that the rheology of these systems can be easily tuned, with the elastic modulus of the IPN strongly dependent on the relative ratio of HMEHEC to alginate. The sol–gel transition of these systems was found to satisfy the Winter–Chambon criterion for gelation at various crosslinker densities. From the power law relationship of the dynamic moduli (G ^′ ~G ^″ ~ω ⁿ), the exponent n appears to be dependent on both the crosslinker density and relative amount of two polymers. The value of n was found to be ~0.5 for all samples for stoichiometric amounts of crosslinker. The effect of molecular weight of HMEHEC on the gel point and viscoelastic exponent has also been reported. Alginate seems to dominate the kinetics of the process but the effect of high molecular weight HMEHEC on the gel point, especially at lower proportion was also evident.     

Viscoelastic properties of phosphoric and oxalic acid-based chitosan hydrogels

In a previous work, we have shown that chitosan true physical gelation occurs in some organic and inorganic acids (Hamdine et al. 2004). Two systems presenting similar gelation mechanisms were characterized furthermore in order to investigate the sol–gel transition: the chitosan–phosphoric acid and the chitosan–oxalic acid systems. By performing rheological measurements in the framework of linear viscoelasticity, we have investigated the effect of time, temperature, and polymer concentration on the gelation evolution. For both acid-based systems, gelation occurred above a critical polymer concentration around 5% w/v (g/100 ml) of chitosan. Isothermal time sweep experiments showed that the gelation occurs in three stages: (i) incubation; (ii) rapid increase of G′; and (iii) a last stage where G′ slowly reached its equilibrium value due to slow molecular diffusion. At the gel point, G′ and G′′ scaled with ω ⁿ , with n=0.55 for both acid-based systems and a fractal dimension d _f of 1.9. Cooling–heating cycles revealed that the gels showed thermoreversibility after one sequence, but became permanent during subsequent cycles.This revised version was published online in October 2005 with corrections to the author's name.     

Finite shear strain behavior of a crosslinking polydimethylsiloxane near its gel point

A power law distribution of relaxation times, large normal stress differences, and physical rupture of molecular network strands dominate the shear behavior of polymers at the gel point (critical gels). This is shown in a series of well-defined experiments with increasing magnitude of shear on a model-network polymer system consisting of a linear, telechelic, vinyl-terminated poly-dimethylsiloxane (PDMS) and a four-functional siloxane crosslinker. Stable samples were prepared by stopping the crosslinking reaction at different extents of reaction in the vicinity of the gel point (GP). The Gel Equation has been shown to be valid up to strains of about 2 when using a finite strain tensor. Larger strains have been found to disrupt the network structure of the crosslinking polymer, and introduce a mechanical delay to the gel point. A sample that was crosslinked beyond the gel point (p>p _c ) can be reduced from the solid state to a critical gel, or even to a viscoelastic liquid, depending on the magnitude of shear strain. As a consequence, the relaxation exponent of a critical gel created under the influence of shear is less than that of a quiescently crosslinked critical gel.     

Uniaxial elongational behavior of poly(vinyl chloride) physical gel

A poly(vinyl chloride) (PVC,  M_w = 102×10³)(\mbox{PVC,}\;{\rm M}_{\rm w} =102\times 10^3) di-octyl phthalate (DOP) gel with PVC content of 20 wt.% was prepared by a solvent evaporation method. The dynamic viscoelsticity and elongational viscosity of the PVC/DOP gel were measured at various temperatures. The gel exhibited a typical sol–gel transition behavior with elevating temperature. The critical gel temperature (T_gel) characterized with a power–law relationship between the storage and loss moduli, G^′ and G^″, and frequency ω, G￠=G^￠￠/tan  ( np/2 ) μ wⁿ{G}^\prime={G}^{\prime\prime}{\rm /tan}\;\left( {{n}\pi {\rm /2}} \right)\propto \omega ^{n}, was observed to be 152°C. The elongational viscosity of the gel was measured below the T_gel. The gel exhibited strong strain hardening. Elongational viscosity against strain plot was independent of strain rate. This finding is different from the elongational viscosity behavior of linear polymer solutions and melts. The stress–strain relations were expressed by the neo-Hookean model at high temperature (135°C) near the T_gel. However, the stress–strain curves were deviated from the neo-Hookean model at smaller strain with decreasing temperature. These results indicated that this physical gel behaves as the neo-Hookean model at low cross-linking point, and is deviated from the neo-Hookean model with increasing of the PVC crystallites worked as the cross-linking junctions.     

Field-induced gelation, yield stress, and fragility of an electro-rheological suspension

 Electro-rheological suspensions (ERS) are known to undergo liquid-to-solid transition under the application of an electric field. Long-range interaction between neighboring particles results in sample-spanning particulate structures which behave as soft solids. Here, we studied the rheological expression of this field-induced transition which has many similarities with chemical gelation. This similarity shows in mechanical spectroscopy on a suspension of monodisperse silica in PDMS as model ERS. Upon application of the electric field, dynamic moduli G′, G′′ grow by orders of magnitude and evolve in a pattern which is otherwise typical for gelation of network polymers (random chemical or physical gelation). At the gel point, the slow dynamics is governed by power-law relaxation behavior (frequency-independent tan δ). A low field strength is sufficient to reach the gel point and, correspondingly, the percolating particle structure at the gel point is still very fragile. It can be broken by the imposition of low stress. For inducing a finite yield stress, the field strength needs to be increased further until the long-range electrostatic interaction generates string-like particle alignments which become clearly visible under the optical microscope. The onset of fragile connectivity was defined experimentally by the tan δ method. The ERS was probed dynamically at low frequencies where the transition is most pronounced, and also in steady shear where the rate of structure formation equals the rate of internal breaking. Received: 1 May 2001 Accepted: 11 August 2001     

In situ monitoring the sol–gel transition for polyacrylamide gel

The effects of heating rate and shear stress on the sol–gel transition for a polyacrylamide gel during in situ preparation were investigated by dynamic rheology. The gelation evolution was also studied through monitoring of the static gelation process by means of temperature, pH, and conductivity variation. The gels were prepared by polymerization of acrylamide crosslinked with N,N′-methylenebisacrylamide using a redox initiation based on potassium persulfate/ascorbic acid. In situ gelation process was studied using oscillatory deformation tests at constant frequency of 0.1 Hz for different heating rate (from 0.5 to 5 °C/min) and shear stress (in the range of 0.1 to 10 Pa). The paper was presented at the third annual rheology conference, AERC 2006, Crete, Greece, 27–29 April 2006.     

Rheology of SiO2/(acrylic polymer/epoxy) suspensions. I. Linear viscoelasticity

Linear viscoelastic properties of SiO₂/(AP/EP) suspension with various SiO₂ volume fractions (ϕ) in a blend of acrylic polymer (AP) and epoxy (EP) were investigated at various temperatures (T). The AP/EP contained 70 vol.% of EP. The SiO₂ particles were treated with epoxy silane coupling agent. The effects of the SiO₂ particles are more pronounced in the terminal zone: a transition from viscoelastic liquid (ϕ ≤ 30 vol.%) to viscoelastic solid (ϕ ≥ 40 vol.%) was observed which can be interpreted as a critical gelation occurring at a critical particle content and critical gel temperature. The SiO₂/(AP/EP) systems exhibited a critical gel behavior at ϕ ≅ 35 vol.% and T ≅ 100°C characterized with a power–law relationship between the storage and loss moduli (G ^′ and G ^″) and frequency (ω); G ^′ = G ^″/tan(nπ/2) ∝ ω ⁿ . The critical gel exponent (n) was estimated to be about 0.45. The gelation occurred with increasing T.     

Time- and temperature-dependent crosslinking behaviour of a silicone resin

The crosslinking behaviour of a silicone resin which is interesting from a technical point of view was investigated by means of rheology. In order to accelerate the crosslinking process, zinc acetylacetonate and aluminium acetylacetonate were applied as latent catalysts. The effect of the type of catalyst, its concentration, and the temperature on crosslinking was determined by isothermal dynamic-mechanical measurements. A radial gradient in crosslinking causes the gel point to be reached earlier at the outer edge of the sample in the rheometer. This radial gradient is averaged when measuring G′ and G″. Therefore, since the physically well-defined state of critical gelation (gel point) could not be obtained from the data, the time at which a distinct crosslinking state is reached was determined by the crossover of the moduli G′ and G″. For this distinguished point, the denotation gelation index GI is introduced. The gelation indices measured at different temperatures follow an Arrhenius-type relationship. Activation energies between 89 and 126 kJ/mol were determined. They were found to be dependent on the type of catalyst used but independent of its concentration. The activation energies of the crosslinking processes enable the calculation of the gelation index at temperatures not measured directly.     

Flow of a yield stress fluid over a rotating surface

We study the flow of yield stress fluids over a rotating surface when both the viscoelastic solid behavior below a critical deformation (γ _c) and liquid properties beyond γ _c can play a significant role. We review the detailed characteristics of the flow in the solid regime in the specific case of a pure elongational strain (large height to radius ratio). We, in particular, show that there exists a critical rotation velocity (ω _c) associated with the transition from the solid to the liquid regime. We then consider the specific case of lubricational regime (small height to radius ratio) in the liquid regime. In that case we describe the different possible evolutions of the equilibrium shape of the material as a function of the rotation velocity (ω), from which we extrapolate the transient shape evolutions as ω increases. We show that for a sufficiently large rotation velocity the sample separates into two parts, one remaining at rest around the rotation axis, the other going on moving radially. These predictions are then compared with systematic spin-coating tests under increasing rotation velocity ramps followed by a plateau at ω _f with typical yield stress fluids. It appears that there exists a critical velocity below which the material undergoes a limited elongation and beyond which it starts to spread significantly over the solid surface. For a larger ω _f value the sample forms a thick peripheral roll, leaving behind it a thin layer of fluid at rest relatively to the disc. These characteristics are in qualitative agreement with the theoretical predictions. Beyond a sufficiently large ω _f value this roll eventually spreads radially in the form of thin fingers. Moreover, in agreement with the theory in the lubricational regime, the different curves of deformation vs ω fall along a master curve when the rotation velocity is scaled by ω _c for different accelerations, different sample radii, or different material yield stress. The final thickness of the deposit seems to be mainly governed by the displacement of the roll, the characteristics of which take their origin in the initial stage of the spreading, including the solid–liquid transition.     

Linear and non-linear viscoelastic rheology of hybrid nanostructured materials from block copolymers with gold nanoparticles

A polystyrene-b-poly-4-vinypyridine (PS-b-P4VP) diblock copolymer is modified with a gold precursor to obtain an organic–inorganic (hybrid) block copolymer in bulk with gold nanoparticles selectively incorporated in the P4VP block. In the linear viscoelastic regime, temperature sweep tests over a series of these hybrid block copolymer systems revealed consistent shifts (ΔT) in the glass transition temperatures (both T _g\text-PS_{\rm g\text{-}PS} and T _g\text-P4VP_{\rm g\text{-}P4VP}) of the hybrid materials in comparison to the pristine polymers. Studying different volume fractions of the pyridine block, a level-off point was found for block copolymers with f _P4VP > 0.26, where the shifts in T _g\text-P4VP_{\rm g\text{-}P4VP} consistently increased up to ΔT = 25°C. By artificially increasing the volume fraction of the pyridine block, the nanoparticles reduce the transition regime determined in master curves. At higher volume fractions of the pyridine block, crossover frequencies were not detected after the entanglement regime, indicating that the material does not relax from topological constraints (entanglements and nanoparticles) into the terminal regime. Above a specific volume fraction of nanoparticles (Φ _P = 0.05), the flow behaviour of the hybrid materials becomes increasingly elastic, exhibiting wall-slip from the geometry at lower strain values in comparison to the pristine material. In the non-linear viscoelastic regime, Fourier-transformed rheology was used to analyse the raw signals from strain sweep experiments. It was clearly demonstrated the nanoparticle effect by following the second and third harmonic (I _2/1, I _3/1) of the stress response. Comparing the behaviour of the third and second harmonics provided an unambiguous fingerprint for the effect of the nanoparticles.     

Analytical and experimental determination of dynamic impact stress intensity factor for 40 Cr steel

A linear elastic three-dimensional finite element analysis is made to analyze the near field stress behavior of an edge cracked rectangular bar simply supported and subjected to central impact at the back side of the crack. The material is made of 40 Cr steel. Determined numerically are the local time histories of the stress wave, displacement near load point, crack tip strain, and dynamic stress intensity factor K_(d)¹. The above quantities were also measured experimentally by performing impact tests; they agreed well with the analytical results and determine the load at fracture initiation and hence the critical dynamic stress intensity factor K_(d)^1c. The interaction effect between the loading bar and specimen appears to be negligible.     

Rheology and gelation kinetics of PVC plastisols

Oscillatory rheological experiments at different temperatures and over a wide range of frequencies have been used to investigate the gelation process and, more particularly, the sol–gel transition of various poly(vinyl chloride) (PVC) plastisols. The sol–gel transition process was found to be universal with respect to the temperature and solid volume fraction according to the similarity of the fractal structure in PVC plastisols. The variation of the gel time (t _gel) with temperature for any composition of PVC plastisols was predicted from the Dickinson’s model (E. Dickinson, J Chem Soc Faraday Trans, 93:111–114, 1997). Dynamic viscoelastic properties of PVC plastisols have also been studied as a function of temperature that allowed us to follow the gelation process of various plastisols. Thus, the influence of the type and concentration of PVC resins in gelation process was investigated. The variation of the complex shear modulus at a constant frequency was depicted by a master curve regarding the dependence of the moduli on PVC concentrations.     

Stability of double-diffusive convection induced by selective absorption of radiation in a fluid layer

Linear and nonlinear stability analyses were performed on a fluid layer with a concentration-based internal heat source. Clear bimodal behaviour in the neutral curve (with stationary and oscillatory modes) is observed in the region of the onset of oscillatory convection, which is a previously unobserved phenomenon in radiation-induced convection. The numerical results for the linear instability analysis suggest a critical value γ _c of γ, a measure for the strength of the internal heat source, for which oscillatory convection is inhibited when γ > γ _c . Linear instability analyses on the effect of varying the ratio of the salt concentrations at the upper and lower boundaries conclude that the ratio has a significant effect on the stability boundary. A nonlinear analysis using an energy approach confirms that the linear theory describes the stability boundary most accurately when γ is such that the linear theory predicts the onset of mostly stationary convection. Nevertheless, the agreement between the linear and nonlinear stability thresholds deteriorates for larger values of the solute Rayleigh number for any value of γ.     

Rheological properties of poly(vinyl chloride)/plasticizer systems—relation between sol–gel transition and elongational viscosity

Poly(vinyl chloride) (PVC)/di-isononyl phthalate systems with PVC content of 45.5 (PVC8) and 70.4 wt% (PVC6) were prepared by a hot roller at 150 °C and press molded at 180 °C. The dynamic viscoelasticity and elongational viscosity of PVC8 and PVC6 were measured in the temperature range from 150 to 220 °C. We have found that the storage and loss shear moduli, G′ and G″, of PVC8 and PVC6 exhibited the power-law dependence on the angular frequency ω at 190 and 210 °C, respectively. Correspondingly, the tan δ values did not depend on ω. These temperatures indicate the critical gel temperature T _gel of each system. The critical relaxation exponent n obtained from these data was 0.75 irrespective of PVC content, which was in agreement with the n values reported previously for the low PVC concentration samples. These results suggest that the PVC gels of different plasticizer content have a similar fractal structure. Below T _gel, the gradual melting of the PVC crystallites takes place with elevating temperature, and above T _gel, a densely connected network throughout the whole system disappears. Correspondingly, the elongational viscosity behavior of PVC8 and PVC6 exhibited strong strain hardening below T _gel, although it did not show any strain hardening above T _gel. These changes in rheological behavior are attributed to the gradual melting of the PVC crystallites worked as the cross-linking domains in this physical gel, thereby inapplicability of the of time–temperature superposition for PVC/plasticizer systems.     

Optimal fourier rheometry

A new time-optimal rheometry technique is presented. It consists in applying to the material a continuous exponential frequency sweep and analyzing its response by means of Fourier transforms. The properties of this method are that it takes the least possible time to perform the linear viscoelastic measurement in a given frequency range, and also presents an optimal signal to noise ratio in Fourier space. After validation against classical methods, it is used to characterize the gelation of a dental alginate. Properly time-resolved measurements of the frequency dependent viscoelastic modulii are presented. This allows to evaluate rigorously the gel point, using the Winter and Chambon criterion. Analysis of the data shows that a fractal networks forms inside the material after a lag time of about 350s, with a subsequent fast evolution (less than two minutes) towards the final structure.     

Elastic properties of a dilute surfactant solution in the shear induced state

The first normal stress differences N ₁ of a highly dilute cationic surfactant solution are investigated in a cone-and-plate rheometer. In continuation of a previous paper (Nowak 1998), where the buildup of a shear induced structure in such a solution was attained after a reduced deformation, the N ₁ turned out to be in proportion to the square of the shear rate γ˙ reduced by a critical value γ˙ _c in a first range above γ˙ _c . At higher shear rates the N ₁ tend to lower values than predicted by this relation. Relaxation experiments were performed in the same geometry to determine the characteristic time scales of the shear induced state's decay. In the lower range above &γdot; _c the stress decay is a monoexponential process, while a second time constant has to be introduced to describe the relaxation in that range, where the N ₁ deviate from the parabolic dependence of the reduced shear rate. Received: 10 May 1999 Accepted: 15 November 2000     

Grafting of polyamide 6 on a styrene–acrylonitrile maleic anhydride terpolymer: melt rheology at the critical gel state

In this work, we studied the melt rheology of multigraft copolymers with a styrene–acrylonitrile maleic anhydride (SANMA) terpolymer backbone and randomly grafted polyamide 6 (PA 6) chains. The multi-grafted chains were formed by interfacial reactions between the maleic anhydride groups of SANMA and the amino end groups of PA 6 during melt blending. Because of the phase separation of SANMA and PA 6, the grafted SANMA backbones formed nearly circular domains which were embedded in the PA 6 melt with a diameter in the order of 20 to 40 nm. The linear viscoelastic behaviour of PA 6/SANMA blends at a sufficiently large SANMA concentration displayed the characteristics of the critical gel state, i.e. the power relations G′ ∝ G′′ ∝ ω ^0.5. In elongation, the PA 6/SANMA blend at the critical gel state showed a non-linear strain hardening behaviour already at a very small Hencky strain. In contrast to neat PA 6, the elasticity of the PA 6/SANMA blends was strongly pronounced, which was demonstrated by recovery experiments. Rheotens tests agreed with the linear viscoelastic shear oscillations and the measurements using the elongational rheometer RME. Increasing the SANMA concentration led to a larger melt strength and a reduced drawability. The occurrence of the critical gel state can be interpreted by the cooperative motion of molecules which develops between the grafted PA 6 chains of neighbouring micelle-like SANMA domains.     

Dynamic rheological behavior of DBS-induced poly(propylene glycol) physical gels

Physical gelation can be induced in various organic and silicone-based liquids, as well as in polymeric melts, upon addition of 1,3:2,4-dibenzylidene sorbitol (DBS). Such gels are stabilized by the formation of a percolated DBS network composed of highly interconnected nanofibrils. In this study, we explore several factors affecting the rheological properties of poly(propylene glycol) (PPG) gelled by DBS. To ascertain the effect of PPG molecular weight (M_PPG) on gel formation and rheology, we have investigated three series of DBS-induced PPG gels in which M_PPG varies from 425 g/mol to 4000 g/mol. Dynamic stress measurements reveal that the DBS concentration identifying the onset of PPG gelation decreases with increasing M_PPG. Since the solubility parameter (δ_s) of PPG decreases sharply as M_PPG increases over this M_PPG range, this observation suggests that DBS gelation is sensitive to δ_s of the matrix liquid, in agreement with previously reported data collected from DBS-gelled solvents. Moreover, the elastic modulus and yield stress are found to increase with increasing (i) DBS concentration for the three series of PPG/DBS gels examined here and (ii) recovery time after cessation of an introductory shear. Received: 22 February 2000 Accepted: 9 August 2000