Effect of Dimethyl Ether Co-feed on Catalytic Performance of Methane Dehydroaromatization over Mo／HZSM-5 Catalyst

The effect of dimethyl ether (DME) co-feed on the catalytic performance of methane dehydroaxomatization (MDA) over 6Mo/HZSM-5 catalyst was investigated as a function of DME concentration under reaction conditions of T=1023 K, p=101 kPa and SV=1500 ml/(g.h). A high benzene yield wasobtained and the stability of the catalyst was improved by adding 1.5%DME to the CH4 feed. The C6H6 yield was as high as ca. 10% even after reaction for 6 h. The stability of the catalyst was further improved when DME concentration in the co-feed gas was increased to an appropriate value. TGA and TPO results of the used 6Mo/HZSM-5 catalyst showed that the amount of coke on the used catalyst was reduced and the chemical nature of the coke was changed. When 1.5%DME was added to the CH4 feed, the coke formed on the catalyst could be burned off more easily than that when only CH4 was used as reactant. It is supposed that the oxygen in DME may play a role in preventing the coke burnt off at lower temperature from transforming into the coke burnt off at higher temperature, which results in the improvement of the stability of the catalyst.     

Highly stable performance of catalytic methane dehydrocondensation towards benzene on Mo/HZSM-5 by a periodic switching treatment with H2 and CO2

Excellent stability and high catalytic activity of methane dehydrocondensation towards benzene and naphthalene on Mo/HZSM-5 were achieved at 1023-1073 K by a periodic H2 or CO2 switching operation, owing to the efficient removal of coke deposition.     

Co-Mo/HZSM-5甲烷无氧芳构化催化剂上的积炭

 考察了Co－Mo／HZSM－5催化剂对甲烷芳构化反应的催化性能及催化剂上的积炭．采用碳数平衡计算法和TG法得出的平均积炭速率比较接近,在不同空速下,360min内,催化剂上的积炭量都接近5％．对烧炭TG曲线的分析结果表明,积炭量约为5％时,积炭能分散于分子筛表面．在高空速下,积炭容易沉积在分子筛的外表面;在低空速下,积炭容易沉积在分子筛的内表面．在空速3000ml／（g·h）下积炭时,其烧炭动力学过程符合一级反应过程,烧炭活化能为140．8kJ／mol．     

用于甲烷芳构化的Mo/HZSM-5催化剂的活化（英文）

The effect of Mo/HZSM-5 pretreatment at 973 K in inert(He), oxidizing(artificial air), and carburizing(CH4/He mixture) atmospheres on its performance in non-oxidative methane dehydroaromatization(MDA) was investigated. The effect of post-synthesis silylation on deactivation of external acid sites was also studied. Precarburization resulted in increased aromatic selectivity and improved catalyst stability. The benzene selectivity was the highest for the silylated Mo/HZSM-5 catalyst(benzene + naphthalene selectivity after 1 h on stream was close to 100%). The deactivation of precarburized zeolites was less pronounced than that of zeolites heated in air or He. During heating in air or He, larger fractions of the molybdenum oxide species diffused into the micropores than during heating in methane. Carburization of the molybdenum oxide species in the micropores during MDA resulted in the formation of molybdenum carbide particles, and these contributed to pore blocking, making the Brnsted acid sites inaccessible. The formation of molybdenum carbides during heating in methane resulted in a less mobile Mo phase. It is argued that the presence of molybdenum carbide particles in the micropores contributes to rapid catalyst deactivation, in addition to the formation of hard coke on the external surface.     

Co改性Mo/MCM-22催化剂上甲烷无氧芳构化及积炭研究

 研究了Co的添加对Mo／MCM－22催化剂甲烷无氧芳构化反应性能的影响．发现用共浸渍法制备的Co／Mo摩尔比为0．2的催化剂具有较高的活性,而先浸渍Mo后浸渍Co的催化剂具有较好的稳定性．XRD实验表明,Co及Mo的氧化物均高度分散在分子筛表面,其担载降低了分子筛的衍射强度．不同接触时间下催化剂的反应结果表明,接触时间长,积炭选择性随接触时间增加而迅速增加;接触时间短,积炭选择性随接触时间增加而减少．积炭催化剂的TG研究表明,催化剂上的积炭主要有两种形式．低温积炭随反应时间增加而迅速增多,高温积炭的变化则较为缓慢．低温积炭可能是导致催化剂活化和失活的主要原因．高温积炭可能是一种大分子量的碳氢物种,位于MCM－22分子筛的“超笼”中,表明MCM－22有较大的容积炭能力．     

Activation of Mo/HZSM-5 for methane aromatization

The effect of Mo/HZSM-5 pretreatment at 973 K in inert (He), oxidizing (artificial air), and carbu-rizing (CH4/He mixture) atmospheres on its performance in non-oxidative methane dehydroaroma-tization (MDA) was investigated. The effect of post-synthesis silylation on deactivation of external acid sites was also studied. Precarburization resulted in increased aromatic selectivity and im-proved catalyst stability. The benzene selectivity was the highest for the silylated Mo/HZSM-5 cata-lyst (benzene+naphthalene selectivity after 1 h on stream was close to 100%). The deactivation of precarburized zeolites was less pronounced than that of zeolites heated in air or He. During heating in air or He, larger fractions of the molybdenum oxide species diffused into the micropores than during heating in methane. Carburization of the molybdenum oxide species in the micropores dur-ing MDA resulted in the formation of molybdenum carbide particles, and these contributed to pore blocking, making the Br?nsted acid sites inaccessible. The formation of molybdenum carbides dur-ing heating in methane resulted in a less mobile Mo phase. It is argued that the presence of molyb-denum carbide particles in the micropores contributes to rapid catalyst deactivation, in addition to the formation of hard coke on the external surface.     

Methane dehydroaromatization with periodic CH_4-H_2 switch:A promising process for aromatics and hydrogen

Long-term stability test of Mo/HZSM-5-N catalysts(HZSM-5-N stands for nano-sized HZSM-5) in methane dehydroaromatization(MDA)reaction has been performed with periodic CH4-H2 switch at 1033-1073 K for more than 1000 h.During this test,methane conversion ranges from 13% to 16%,and mean yield to aromatics(i.e.benzene and naphthalene) exceeds 10%.N2-physisorption,XRD,NMR and TPO measurements were performed for the used Mo/HZSM-5 catalysts and coke deposition,and the results revealed that the periodic hydrogenation can effectively suppress coke deposition by removing the inert aromatic-type coke,thus ensuring Mo/HZSM-5 partly maintained its activity even in the presence of large amount of coke deposition.The effect of zeolite particle size on the catalytic activity was also explored,and the results showed that the nano-sized zeolite with low diffusion resistance performed better.It is recognized that the size effect was enhanced by reaction time,and it became more remarkable in a long-term MDA reaction even at a low space velocity.     

Co改性Mo/HZSM-5催化剂上甲烷无氧芳构化反应研究

甲烷无氧芳构化催化剂Ｍｏ／ＨＺＳＭ－５上担载第二组分Ｃｏ后,提高了催化剂的稳定性,但加快了催化剂上的积炭速率,且积炭速率随Ｃｏ添加量的增加而提高,因而认为催化剂的失活速率与积炭速率并不成顺比关系,研究认为,一方面,Ｃｏ的添加增加了催化剂的脱氢能力,使更多的中间产物乙烯进一步脱氢转化成芳烃或积炭,另一方面,增加了催化剂的抗积炭能力。并认为部分积炭可能对提高催化剂的稳定性起到一定的作用,空速实验表明,     

甲烷在Mo/HZRP-1催化剂上无氧脱氢芳构化反应Ⅰ.Mo/HZRP-1催化剂的催化性能和积炭行为

用高 硅含磷五 员环 沸 石 分子 筛（ 商 品 代号 Ｈ Ｚ Ｒ Ｐ１） 作 为 载体 ，制 备 了 Ｍｏ／ Ｈ Ｚ Ｒ Ｐ１ 催化剂． 与 Ｍｏ／ Ｈ Ｚ Ｓ Ｍ５ 相比， Ｍｏ／ Ｈ Ｚ Ｒ Ｐ１ 对 甲烷无 氧脱氢芳 构化反 应也表现 出较好的 催化 性能 ． 实验过程 中，在反 应气中添 加 Ｎ２ 作 为内标 物，给出包 括甲烷 在 Ｍｏ／ Ｈ Ｚ Ｒ Ｐ１ 上 的结焦量 、转化率 及各产物选 择性在内 的总碳 物料平衡 计算结果 ． 考 察了不同 Ｍｏ 担 载量对催 化剂性 能和 积炭 行为 的影响； 重点考察 了不同 温度焙烧 后２０ ％ Ｍｏ／ Ｈ Ｚ Ｒ Ｐ１ 催化剂 的性能和 积炭行 为． 在 反应的初 始阶段 ，６ ％ Ｍｏ／ Ｈ Ｚ Ｒ Ｐ１ 表 现出 很 高 的 活 性： 反 应 进 行 ３０ ｍｉｎ 时， 甲 烷 转 化 率 为 １１ ％ ， 芳 烃 选 择 性 达８１ ％ ， 而催化 剂的结焦 选择性 仅为１２ ％ ． Ｂ Ｅ Ｔ， Ｎ Ｈ３ Ｔ Ｐ Ｄ 和 催 化反 应等 表 征结 果表 明： Ｍｏ 物种的数量 和状态， 分子筛的 酸强度和 酸量以 及分子筛 的孔道 结构是 决定 甲烷 无氧 脱氢 芳构 化反 应性能和积 炭行为 的关键因 素．     

水蒸气存在时Mo/HZSM-5催化剂上的甲烷芳构化反应性能

研究了水蒸气存在条件下Mo/HZSM-5沸石分子筛催化剂上的甲烷芳构化反应行为,发现水蒸气的引入可以明显地降低甲烷芳构化反应的起始温度,从而在较为温和的条件下实现甲烷的活化.适量水蒸气的加入可以在一定程度上改善Mo/HZSM-5催化剂的稳定性,过量水蒸气的引入则会抑制甲烷芳构化反应.在反应温度为973 K时,引入适量的水蒸气对芳构化反应产物的分布没有明显影响在低温条件下的甲烷芳构化反应过程中检测到有乙烯生成,该结果支持了甲烷芳构化反应可能经历了乙烯这一中间产物的机理.实验结果还表明,水蒸气对催化剂上的积炭量没有明显的影响.     

氧化镧催化剂上的低温甲烷氧化偶联反应

 采用沉淀法制备了氧化镧催化剂,并考察其催化低温甲烷氧化偶联反应的性能. 催化剂性能测试结果表明,在723 K, CH4/O2摩尔比=3和GHSV=7500 ml/(g·h)的条件下,甲烷的转化率和C2的选择性分别达26.6%和40.8%, 比商品化氧化镧催化剂的启动温度低100 K. 催化剂的表征结果表明,沉淀法制备的氧化镧催化剂与商品化的氧化镧催化剂都为六方晶相的氧化镧,但前者具有较大的比表面积,并且在598 K处出现一个明显的O2脱附峰.     

Bifunctional catalysis of Mo/HZSM-5 in the dehydroaromatization of methane with CO/CO2 to benzene and naphthalene

The catalytic dehydrocondensation of methane to aromatics such as benzene and naphthalene was studied on the Mo carbide catalysts supported on micro- and mesoporous materials such as HZSM-5 (0.6 nm) and FSM-16 (2.7 nm). The Mo catalysts supported on H-ZSM-5 having appropriate micropores (0.6 nm size) and Si/Al ratios (20-70) exhibit higher yields (90-150 nmol/g-cat/s) and selectivities (higher than 74% on the carbon basis) in methane conversion to aromatic products such as benzene and naphthalene at 973 K and 1 atm, although they are drastically deactivated because of substantial coke formation. It was demonstrated that the CO/CO₂ addition to methane effectively improves the catalyst performance by keeping a higher methane conversion and selectivities of benzene formation in the prolonged time-on-stream. The oxygen derived from CO and CO₂ dissociation suppresses polycondensation of aromatic products and coke formation in the course of methane conversion. XAFS and TG/DTA/mass-spectrometric studies reveal that the zeolite-supported Mo oxide is endothermally converted under the action of methane around 955 K to nanosized particles of molybdenum carbide (Mo₂C) (Mo-C, coordination number = 1,R- 2.09 å; Mo-Mo, coordination number = 2.3–3.5;R = 2.98 å). The SEM pictures showed that the nanostructured Mo carbide particles are highly dispersed on and inside the HZSM-5 crystals. On the other hand, it was demonstrated by IR measurements of pyridine adsorption that the Mo/HZSM-5 catalysts having the optimum SiO₂/Al₂O₃ ratios around 40 show the maximum Brönsted acidity among the catalysts with the SiO₂/Al₂O₃ ratios of 20–1900. There is a close correlation between the activity of benzene formation in the methane aromatization and the Brönsted acidity of HZSM-5 due to the bifunctional catalysis.     

乙烷添加对 Mo/HZSM-5 催化剂上甲烷芳构化反应的影响

 研究了乙烷添加对 Mo/HZSM-5 催化剂上甲烷芳构化反应性能的影响. 在所考察的反应条件下, 未观察到乙烷添加对甲烷转化的促进作用, 乙烷本身反而生成甲烷, 同时导致更高的积炭生成速率, 使 Mo/HZSM-5 催化剂更快地失活. 但添加乙烷加速了钼活性中心的形成, 缩短了芳构化反应的诱导期, 使苯的生成提前.     

浆态床中Cu/ZnO/Al_2O_3/ZrO_2+γ-Al_2O_3双功能催化剂一步法合成二甲醚

采用共沉淀法,制备了纤维状CD501甲醇合成催化剂,采用SEM、TEM、XRD和BET等手段对催化剂进行了表征;并将其进一步和γ-Al2O3进行混合,获得了Cu/ZnO/Al2O3/ZrO2+γ-Al2O3双功能催化剂,考察了其在浆态床中一步法合成二甲醚过程的催化特性。结果表明,相比商业催化剂(COM)和LP201催化剂,新型的CD501催化剂具有更大的比表面积和Cu/Zn分散性。对于浆态床中一步法合成二甲醚过程,采用CD501与γ-Al2O3双功能催化剂,相比采用COM或LP201与γ-Al2O3双功能催化剂,CO转化率提高了一倍,且经过270 h测试,CO转化率从61%降至57%,二甲醚时空产率从0.54 g/(g.h)降至0.48 g/(g.h),稳定性显著优于COM催化剂。当反应温度为250℃,压力为4.0 MPa,空速为3 000 mL/(g.h),氢碳比为1.0时,该催化剂应用在浆态床一步法合成二甲醚时,CO转化率为61%,DME时空产率达到0.54 g/(g.h)。     

不同方法制备的Mo/HZSM-5催化剂上甲烷的芳构化反应

 采用机械混合、机械混合后焙烧和机械混合后微波处理等方法制备Mo／HZSM－5催化剂,并对催化剂上甲烷芳构化反应性能进行了考察．结果表明,与浸渍法相比,用机械混合法、固相反应法和微波法制备的催化剂,在保持甲烷转化率不变的前提下,能明显提高芳烃选择性并减少积炭的生成;不同方法制备的Mo／HZSM－5催化剂上Mo物种的落位不同,机械混合法、固相反应法和微波法使Mo物种较多地落位于分子筛外表面．结合反应结果可以得出,落位于分子筛外表面的Mo物种对甲烷芳构化反应更为有利,而且明显减少积炭的生成．     

DEHYDROGENATION AND AROMATIZATION OF METHANE IN THE ABSENCE OF OXYGEN OVER DOPED Mo/HZSM-5 CATALYSTS

研究了在Ｍｏ／ＨＺＳＭ－５催化剂上添加助剂以及不同的反应预处理温度对甲烷无氧脱氢芳构化反应的影响。实验结果表明，由于第二组分的添加，Ｍｏ／ＨＺＳＭ－５催化剂的活性和选择性都得到了较大程度的改善。预处理温度是影响催化剂反应性能的关键因素。Ｍｏ－Ｒｕ／ＨＺＳＭ－５催化剂经过８７３Ｋ空气预处理后，甲烷在９７３Ｋ的转化率约为１０％，催化剂的稳定性也得到较大程度的提高。ＴＰＳＲ实验结果表明，Ｒｕ的加入降低了芳烃生成的温度。ＴＰＯ和ＤＴＡ实验结果表明，在Ｍｏ－Ｒｕ／ＨＺＳＭ－５催化剂上可生成较多的碳物种，结合反应结果，可以认为反应过程中生成的碳物种对甲烷的无氧脱氢芳构化反应是起积极作用的     

Reversible Nature of Coke Formation on Mo/ZSM‐5 Methane Dehydroaromatization Catalysts

Non‐oxidative dehydroaromatization of methane over Mo/ZSM‐5 zeolite catalysts is a promising reaction for the direct conversion of abundant natural gas into liquid aromatics. Rapid coking deactivation hinders the practical implementation of this technology. Herein, we show that catalyst productivity can be improved by nearly an order of magnitude by raising the reaction pressure to 15 bar. The beneficial effect of pressure was found for different Mo/ZSM‐5 catalysts and a wide range of reaction temperatures and space velocities. High‐pressure operando X‐ray absorption spectroscopy demonstrated that the structure of the active Mo‐phase was not affected by operation at elevated pressure. Isotope labeling experiments, supported by mass‐spectrometry and ¹³C nuclear magnetic resonance spectroscopy, indicated the reversible nature of coke formation. The improved performance can be attributed to faster coke hydrogenation at increased pressure, overall resulting in a lower coke selectivity and better utilization of the zeolite micropore space.     

Influence of Pretreatment Conditions on Methane Aromatization Performance of Mo／HZSM—5 and Mo—Cu／HZSM—5 Catalysts

Mo/HZSM-5 is a good catalyst for methane aromatization, and the reaction performance of Mo/HZSM-5 and Cu modified Mo/HZSM-5 catalysts under various pretreatment conditions has been studied. The results indicate that the catalyst presented a distinguished catalytic activity, benzene selectivity and a high stability when the bed temperature was raised in N2 atmosphere.     

甲烷芳构化Mo／HZSM—5催化剂上添加第二组分的研究

研究了在3％Mo/HZSM-5催化剂上添加Fe、Cr、Co、Ga助剂对甲烷芳构化反应的影响,以及添加的物料比与甲烷转化率、碳氢化合物和焦炭的选择性、苯产物分布的关系。结果表明,添加Fe、Cr、Co、Ga金属助剂,调整了HZSM－5的酸性,从而改变了催化剂的活性,XRD 结果表明,添加了Co、Fe助剂的催化剂,使用后其HZSM－5分子筛的晶相结构发生了变化。