Acetone Droplet Behavior in Reacting and Non Reacting Turbulent Flow

Acetone droplet characteristics in reacting and non-reacting turbulent flow are predicted and compared to experimental data. Investigations are conducted to study the effects of surrounding environment properties on the velocities, dispersion, and evaporation of a relatively volatile spray fuel that featured a wide range of Stokes numbers. The simulations are performed in the framework of Reynolds Averaged Navier Stokes equations along with the Eulerian-Lagrangian approach in which 12 different classes of the dispersed phase. The phase transition is modeled by the Langmuir-Knudsen law that accounts for non equilibrium effects based on a consistent determination of the molar mass fraction on the droplet surfaces. For the droplet dispersion, the Markov sequence model is improved by adding a correction drift term to the fluid fluctuation velocity at the parcel position along the droplet trajectory. This correction term aimed at accounting for the non-homogeneity effects in the turbulent flow. The combustion is captured using the Bray-Moss-Libby model that is extended to account for the partially premixed spray combustion. The chemistry is described with the flamelet model using a recent detailed reaction mechanism that involves 84 species and 409 reactions for which the Lewis number is not set to the unity. Mean droplet velocities for reacting and non-reacting test cases are compared with experimental data. Good agreement is observed. The spray is interacting with the nozzle edge developing new classes and relatively dense region. Hence the RMS-velocities close to the nozzle exit plan demonstrate discrepancies. The droplets group combustion effect is found to be important in the modeling of the burning velocity which influences the flame propagation. Reasonable agreements between the numerical and the experimental results are also observed in the spray flux and temperature profiles.     

Leading-Edge Reaction Zones in Lifted-Jet Gas and Spray Flames

An investigation of the leading edge characteristics in lifted turbulent methane-air (gaseous) and ethanol-air (spray) diffusion flames is presented. Both combustion systems consist of a central nonpremixed fuel jet surrounded by low-speed air co-flow. Non-intrusive laser-based diagnostic techniques have been applied to each system to provide information regarding the behavior of the combustion structures and turbulent flow field in the regions of flame stabilization. Simultaneous sequential CH-PLIF/particle image velocimetry and CH-PLIF/Rayleigh scattering measurements are presented for the lifted gaseous flame. The CH-PLIF data for the lifted gas flame reveals the role that ``leading-edge' combustion plays as the stabilization mechanism in gaseous diffusion flames. This phenomenon, characterized by a fuel-lean premixed flame branch protruding radially outward at the flame base, permits partially premixed flame propagation against the incoming flow field. In contrast, the leading edge of the ethanol spray flame, examined using single-shot OH-PLIF imaging and smoke-based flow visualization, does not exhibit the same variety of leading-edge combustion structure, but instead develops a dual reaction zone structure as the liftoff height increases. This dual structure is a result of the partial evaporation (hence partial premixing) of the polydisperse spray and the enhanced rate of air entrainment with increased liftoff height (due to co-flow). The flame stabilizes in a region of the spray, near the edge, occupied by small fuel droplets and characterized by intense mixing due to the presence of turbulent structures. This revised version was published online in July 2006 with corrections to the Cover Date.     

The effect of magnetic field on a microgravity single droplet combustion

The effects of magnetic field on the microgravity combustion characteristics of a single methanol droplet in homogeneous flow are numerically investigated to develop an effective magnetic control method for microgravity droplet combustion and spray combustion systems. First, governing equations of microgravity single methanol droplet combustion under a homogeneous magnetic field based on an unsteady two-dimensional, spherically symmetric model including single-step chemistry are presented. Employing numerical modeling, several combustion behaviors are calculated taking into account the effect of the unsteady magnetic field profiles at the flame front. It is found that the flame front becomes deformed and is elongated in the direction of the magnetic field due to the inhomogeneous magnetic pressure distribution at the interface between the fuel vapor phase and the oxidizer phase. This nonuniformity of magnetic pressure is caused by the transient deformation of the magnetic field with refraction of magnetic flux at the flame front due to the difference of magnetic susceptibility between the diamagnetic fuel vapor phase and the paramagnetic oxidizer phase.     

Statistical Analysis of Turbulent Flame-Droplet Interaction: A Direct Numerical Simulation Study

Turbulent combustion of mono-disperse droplet-mist has been analysed based on three-dimensional Direct Numerical Simulations (DNS) in canonical configuration under decaying turbulence for a range of different values of droplet equivalence ratio (?_d), droplet diameter (a_d) and root-mean-square value of turbulent velocity (u^′). The fuel is supplied in liquid phase and the evaporation of droplets gives rise to gaseous fuel for the flame propagation into the droplet-mist. It has been found that initial droplet diameter, turbulence intensity and droplet equivalence ratio can have significant influences on the volume-integrated burning rate, flame surface area and burning rate per unit area. The droplets are found to evaporate predominantly in the preheat zone, but some droplets penetrate the flame front, reaching the burned gas side where they evaporate and some of the resulting fuel vapour diffuses back towards the flame front. The combustion process in gaseous phase takes place predominantly in fuel-lean mode even for ?_d > 1. The probability of finding fuel-lean mixture increases with increasing initial droplet diameter because of slower evaporation of larger droplets and this predominantly fuel-lean mode of combustion exhibits the attributes of low Damköhler number combustion and gives rise to thickening of flame with increasing droplet diameter. The chemical reaction is found to take place under both premixed and non-premixed modes of combustion and the relative contribution of non-premixed combustion to overall heat release increases with increasing droplet size. The statistical behaviours of the flame propagation and mode of combustion have been analysed in detail and detailed physical explanations have been provided for the observed behaviour.     

Effects of Spray and Turbulence Modelling on the Mixing and Combustion Characteristics of an n-heptane Spray Flame Simulated with Dynamic Adaptive Chemistry

Accurate modelling of spray combustion process is essential for efficiency improvement and emissions reduction in practical combustion engines. In this work, both unsteady Reynolds-averaged Navier-Stokes (URANS) simulations and large eddy simulations (LES) are performed to investigate the effects of spray and turbulence modelling on the mixing and combustion characteristics of an n-heptane spray flame in a constant volume chamber at realistic conditions. The non-reacting spray process is first simulated with URANS to investigate the effects of entrainment gas-jet model on the penetration characteristics and fuel vapor distributions. It is found that the droplet motion near the nozzle has significant influence on the fuel vapor distribution, while the liquid penetration length is controlled by the evaporation process and insensitive to gas-jet model. For the case considered, both URANS with the gas-jet model and large eddy simulations can properly predict the vapor penetration. For the combustion characteristics, it is found that LES yields better predictions in the global combustion characteristics. The URANS with gas jet model yields a comparable flame length and lift-off-length (LOL) to LES, but results in a larger ignition delay time compared to the experimental data. Another focus of this work is to qualify the convergence characteristics of the dynamic adaptive chemistry (DAC) method in these transient combustion simulations, where DAC is applied to reduce the mechanism locally and on-the-fly to accelerate chemistry calculations. The instantaneous flame structures and global combustion characteristics such as ignition delay time, flame lift-off length and emissions are compared between simulations with and without DAC. For URANS, good agreements are observed both on instantaneous flame structures and global characteristics. For LES, it is shown that the errors incurred by DAC are small for scatter distributions in composition space and global combustion characteristics, while they may significantly affect instantaneous flame structures in physical space. The study reveals that for DAC application in transient simulations, global or statistic information should be used to assess the accuracy, such as manifolds in composition space, conditional quantities and global combustion characteristics. For the cases investigated, a speed-up factor of more than two is achieved by DAC with a 92-species skeletal mechanism with less than 0.2 % and 3.0 % discrepancy in ignition delay and LOL, respectively.     

Flame Structure and Propagation in Turbulent Flame-Droplet Interaction: A Direct Numerical Simulation Analysis

Three-dimensional Direct Numerical Simulations (DNS) in canonical configuration have been employed to study the combustion of mono-disperse droplet-mist under turbulent flow conditions. A parametric study has been performed for a range of values of droplet equivalence ratio ?_d, droplet diameter a_d and root-mean-square value of turbulent velocity u^′. The fuel is supplied entirely in liquid phase such that the evaporation of the droplets gives rise to gaseous fuel which then facilitates flame propagation into the droplet-mist. The combustion process in gaseous phase takes place predominantly in fuel-lean mode even for ?_d>1. The probability of finding fuel-lean mixture increases with increasing initial droplet diameter because of slower evaporation of larger droplets. The chemical reaction is found to take place under both premixed and non-premixed modes of combustion: the premixed mode ocurring mainly under fuel-lean conditions and the non-premixed mode under stoichiometric or fuel-rich conditions. The prevalence of premixed combustion was seen to decrease with increasing droplet size. Furthermore, droplet-fuelled turbulent flames have been found to be thicker than the corresponding turbulent stoichiometric premixed flames and this thickening increases with increasing droplet diameter. The flame thickening in droplet cases has been explained in terms of normal strain rate induced by fluid motion and due to flame normal propagation arising from different components of displacement speed. The statistical behaviours of the effective normal strain rate and flame stretching have been analysed in detail and detailed physical explanations have been provided for the observed behaviour. It has been found that the droplet cases show higher probability of finding positive effective normal strain rate (i.e. combined contribution of fluid motion and flame propagation), and negative values of stretch rate than in the stoichiometric premixed flame under similar flow conditions, which are responsible for higher flame thickness and smaller flame area generation in droplet cases.     

Microgravity experiments and numerical studies on ethanol/air spray flames

Spray flames are known to exhibit amazing features in comparison with single-phase flames. The weightless situation offers the conditions in which the spray characteristics can be well controlled before and during combustion. The article reports on a joint experimental/numerical work that concerns ethanol/air spray flames observed in a spherical chamber using the condensation technique of expansion cooling (based on the Wilson cloud chamber principle), under microgravity.We describe the experimental set-up and give details on the creation of a homogeneous and nearly monosized aerosol. Different optical diagnostics are employed successfully to measure the relevant parameters of two-phase combustion. A classical shadowgraphy system is used to track the flame speed propagation and allow us to observe the flame front instability. The complete characterization of the aerosol is performed with a laser diffraction particle size analyser by measuring the droplet diameter and the droplet density number, just before ignition. A laser tomography device allows us to measure the temporal evolution of the droplet displacement during flame propagation, as well as to identify the presence of droplets in the burnt gases. The numerical modelling is briefly recalled. In particular, spray-flame propagation is schematized by the combustion spread in a 2-D lattice of fuel droplets surrounded by an initial gaseous mixture of fuel vapour and air.In its spherical expansion, the spray flame presents a corrugated front pattern, while the equivalent single-phase flame does not. From a numerical point of view, the same phenomena of wrinkles are also observed in the simulations. The front pattern pointed out by the numerical approach is identified as of Darrieus–Landau (DL) type. The droplets are found to trigger the instability. Then, we quantitatively compare experimental data with numerical predictions on spray-flame speed. The experimental results show that the spray-flame speed is of the same order of magnitude as that of the single-phase premixed flame. On the other hand, the numerical results exhibit the role played by the droplet radius in spray-flame propagation, and retrieve the experiments only when the droplets are small enough and when the Darrieus–Landau instability is triggered. A final discussion is developed to interpret the various patterns experimentally observed for the spray-flame front.     

Transported PDF Modeling of Ethanol Spray in Hot-Diluted Coflow Flame

This paper presents a numerical modeling study of one ethanol spray flame from the Delft Spray-in-Hot-Coflow (DSHC) database, which has been used to study Moderate or Intense Low-oxygen Dilution (MILD) combustion of liquid fuels (Correia Rodrigues et al. Combust. Flame 162(3), 759–773, 2015). A “Lagrangian-Lagrangian” approach is adopted where both the joint velocity-scalar Probability Density Function (PDF) for the continuous phase and the joint PDF of droplet properties are modeled and solved. The evolution of the gas phase composition is described by a Flamelet Generated Manifold (FGM) and the interaction by exchange with the mean (IEM) micro-mixing model. Effects of finite conductivity on droplet heating and evaporation are accounted for. The inlet boundary conditions starting in the dilute spray region are obtained from the available experimental data together with the results of a calculation of the spray including the dense region using ANSYS Fluent 15. A method is developed to determine a good estimation for the initial droplet temperature. The inclusion of the “1/3” rule for droplet evaporation and dispersion models is shown to be very important. The current modeling approach is capable of accurately predicting main properties, including mean velocity, droplet mean diameter and number density. The gas temperature is under-predicted in the region where the enthalpy loss due to droplet evaporation is important. The flame structure analysis reveals the existence of two heat release regions, respectively having the characteristics of a premixed and a diffusion flame. The experimental and modeled temperature PDFs are compared, highlighting the capabilities and limitations of the proposed model.     

Large Eddy Simulation of Reactive Two-Phase Flow in an Aeronautical Multipoint Burner

Because of compressibility criteria, fuel used in aeronautical combustors is liquid. Their numerical simulation therefore requires the modeling of two-phase flames, involving key phenomena such as injection, atomization, polydispersion, drag, evaporation and turbulent combustion. In the present work, particular modeling efforts have been made on spray injection and evaporation, and their coupling to turbulent combustion models in the Large Eddy Simulation (LES) approach. The model developed for fuel injection is validated against measurements in a non-evaporating spray in a quiescent atmosphere, while the evaporation model accuracy is discussed from results obtained in the case of evaporating isolated droplets. These models are finally used in reacting LES of a multipoint burner in take-off conditions, showing the complex two-phase flame structure.     

A Probability Density Function Method for Modelling Liquid Fuel Sprays

A stochastic model is proposed for modelling the turbulent dispersion of liquid fuel sprays. The approach adopted is based on the evolution equation for the joint probability density function (PDF) of the droplet properties. Turbulent dispersion is described by Langevin's equation in which a Weiner process is used to represent the stochastic force term. The method leads to plausible results when applied to a kerosene spray flame and provides a rational framework for the incorporation of liquid film break up and droplet formation processes. This revised version was published online in July 2006 with corrections to the Cover Date.     

Heat Transfer Modeling in the Context of Large Eddy Simulation of Premixed Combustion with Tabulated Chemistry

Tabulated chemistry models like the Flamelet Generated Manifolds method are a good approach to include detailed information on the reaction kinetics in a turbulent flame at reasonable computational costs. However, so far, not all information on e.g. heat losses are contained in these models. As those often appear in typical technical applications with enclosed flames in combustion chambers, extensions to the standard FGM approach will be presented in this paper, allowing for the representation of non-adiabatic boundaries. The enthalpy as additional control variable for the table access is introduced, such that the chemistry database becomes three-dimensional with mixture fraction, reaction progress variable and enthalpy describing the thermo-chemical state. The model presented here is first validated with a two-dimensional enclosed Bunsen flame and then applied within the Large Eddy Simulations of a turbulent premixed swirl flame with a water-cooled bluff body and a turbulent stratified flame, where additional modeling for the flame structure using artificially thickened flames was included. The results are encouraging, as the temperature decrease towards the bluff body in the swirl flame and the cooling of the pilot flame exhaust gases in the stratified configuration can be observed in both experiments and simulation.     

A 5-D Implementation of FGM for the Large Eddy Simulation of a Stratified Swirled Flame with Heat Loss in a Gas Turbine Combustor

Numerical simulations are foreseen to provide a tremendous increase in gas-turbine burners efficiency in the near future. Modern developments in numerical schemes, turbulence models and the consistent increase of computing power allow Large Eddy Simulation (LES) to be applied to real cold flow industrial applications. However, the detailed simulation of the gas-turbine combustion process remains still prohibited because of its enormous computational cost. Several numerical models have been developed in order to reduce the costs of flame simulations for engineering applications. In this paper, the Flamelet-Generated Manifold (FGM) chemistry reduction technique is implemented and progressively extended for the inclusion of all the combustion features that are typically observed in stationary gas-turbine combustion. These consist of stratification effects, heat loss and turbulence. Three control variables are included for the chemistry representation: the reaction evolution is described by the reaction progress variable, the heat loss is described by the enthalpy and the stratification effect is expressed by the mixture fraction. The interaction between chemistry and turbulence is considered through a presumed beta-shaped probability density function (PDF) approach, which is considered for progress variable and mixture fraction, finally attaining a 5-D manifold. The application of FGM in combination with heat loss, fuel stratification and turbulence has never been studied in literature. To this aim, a highly turbulent and swirling flame in a gas turbine combustor is computed by means of the present 5-D FGM implementation coupled to an LES turbulence model, and the results are compared with experimental data. In general, the model gives a rather good agreement with experimental data. It is shown that the inclusion of heat loss strongly enhances the temperature predictions in the whole burner and leads to greatly improved NO predictions. The use of FGM as a combustion model shows that combustion features at gas turbine conditions can be satisfactorily reproduced with a reasonable computational effort. The implemented combustion model retains most of the physical accuracy of a detailed simulation while drastically reducing its computational time, paving the way for new developments of alternative fuel usage in a cleaner and more efficient combustion.     

Numerical Simulation of Diesel Spray Evaporation in a “Stabilized Cool Flame” Reactor: A Comparative Study

The major objective of this work is to numerically investigate the interacting physical and chemical phenomena that characterize the flow in a stabilized cool flame diesel fuel spray evaporation system. A two-phase RANS computational fluid dynamics code has been developed and used to predict the characteristics of the developing turbulent, multiphase, multi-component, reactive flow-field. The code employs a Eulerian–Lagrangian approach, taking into account the mass, momentum, thermal and turbulent energy exchange between the phases. A variety of physical phenomena, such as turbulent dispersion, droplet evaporation, droplet-wall collision, conjugate heat transfer, drift correction, two-way coupling are taken into account by implementing respective sub-models. Two alternative modelling approaches for the simulation of cool flame reactions have been validated and evaluated by comparing numerical predictions with experimental data from two atmospheric pressure, evaporating Diesel spray, Stabilized Cool Flame reactors. Both models have achieved good quantitative agreement in the majority of the considered test cases. The results have been used to estimate the local physical and chemical characteristic time scales of the occurring phenomena, thus allowing, for the first time, the classification of stabilized cool flames.     

Direct Numerical Simulations of Premixed Turbulent Flames with Reduced Chemistry: Validation and Flamelet Analysis

Direct numerical simulation is a very powerful tool to evaluate the validity of new models and theories for turbulent combustion. In this paper, direct numerical simulations of spherically expanding premixed turbulent flames in the thin reaction zone regime and in the broken reaction zone regime are performed. The flamelet-generated manifold method is used in order to deal with detailed reaction kinetics. The computational results are analyzed by using an extended flame stretch theory. It is investigated whether this theory is able to describe the influence of flame stretch and curvature on the local burning velocity of the flame. It is found that if the full profiles of flame stretch and curvature through the flame front are included in the theory, the local mass burning rate is well predicted. The influence of several approximations, which are used in other existing theories, is studied. When flame stretch is assumed constant through the flame front or when curvature of the flame front is neglected, the theory fails to predict the local mass burning rate. The influence of using a reduced chemistry model is investigated by comparing flamelet simulations with reduced and detailed chemistry.     

Flow Physics of a Bluff-Body Swirl Stabilized Flame and their Prediction by Means of a Joint Eulerian Stochastic Field and Tabulated Chemistry Approach

In the frame of this work a transported joint scalar probability density function (PDF) method is combined with the flamelet generated manifolds (FGM) tabulated chemistry approach for large eddy simulation (LES) modeling of a three-dimensional turbulent premixed swirl burner. This strategy accounts for the turbulence-chemistry interaction at reasonable computational costs. At the same time, it allows the usage of detailed chemistry mechanisms for the creation of the chemical database. The simulation results obtained are comparatively assessed along with complementary measurements. Furthermore, transient and time-averaged data are used to provide insight into the flow physics of the bluff-body swirl stabilized flame considered. The sensitivity of the results to different modeling approaches regarding the predicted flame shape and its dynamics is also investigated, where the implemented approach is compared with the well-established artificially thickened flame (ATF) combustion model. Consequently, the investigation conducted in this work aims to provide a complete picture on the ability of the proposed combustion model to reproduce the flow conditions within complex bluff-body swirl stabilized flames.     

Accurate analysis of multicomponent fuel spray evaporation in turbulent flow

The aim of this paper is to perform an accurate analysis of the evaporation of single component and binary mixture fuels sprays in a hot weakly turbulent pipe flow by means of experimental measurement and numerical simulation. This gives a deeper insight into the relationship between fuel composition and spray evaporation. The turbulence intensity in the test section is equal to 10%, and the integral length scale is three orders of magnitude larger than the droplet size while the turbulence microscale (Kolmogorov scales) is of same order as the droplet diameter. The spray produced by means of a calibrated droplet generator was injected in a gas flow electrically preheated. N-nonane, isopropanol, and their mixtures were used in the tests. The generalized scattering imaging technique was applied to simultaneously determine size, velocity, and spatial location of the droplets carried by the turbulent flow in the quartz tube. The spray evaporation was computed using a Lagrangian particle solver coupled to a gas-phase solver. Computations of spray mean diameter and droplet size distributions at different locations along the pipe compare very favorably with the measurement results. This combined research tool enabled further investigation concerning the influencing parameters upon the evaporation process such as the turbulence, droplet internal mixing, and liquid-phase thermophysical properties.     

Modeling of Turbulent Natural Gas and Biogas Flames of the Delft Jet-in-Hot-Coflow Burner: Effects of Coflow Temperature,Fuel Temperature and Fuel Composition on the Flame Lift-Off Height

The structure of a turbulent non-premixed flame of a biogas fuel in a hot and diluted coflow mimicking moderate and intense low dilution (MILD) combustion is studied numerically. Biogas fuel is obtained by dilution of Dutch natural gas (DNG) with CO₂. The results of biogas combustion are compared with those of DNG combustion in the Delft Jet-in-Hot-Coflow (DJHC) burner. New experimental measurements of lift-off height and of velocity and temperature statistics have been made to provide a database for evaluating the capability of numerical methods in predicting the flame structure. Compared to the lift-off height of the DNG flame, addition of 30 % carbon dioxide to the fuel increases the lift-off height by less than 15 %. Numerical simulations are conducted by solving the RANS equations using Reynolds stress model (RSM) as turbulence model in combination with EDC (Eddy Dissipation Concept) and transported probability density function (PDF) as turbulence-chemistry interaction models. The DRM19 reduced mechanism is used as chemical kinetics with the EDC model. A tabulated chemistry model based on the Flamelet Generated Manifold (FGM) is adopted in the PDF method. The table describes a non-adiabatic three stream mixing problem between fuel, coflow and ambient air based on igniting counterflow diffusion flamelets. The results show that the EDC/DRM19 and PDF/FGM models predict the experimentally observed decreasing trend of lift-off height with increase of the coflow temperature. Although more detailed chemistry is used with EDC, the temperature fluctuations at the coflow inlet (approximately 100K) cannot be included resulting in a significant overprediction of the flame temperature. Only the PDF modeling results with temperature fluctuations predict the correct mean temperature profiles of the biogas case and compare well with the experimental temperature distributions.     

Analysis of Mixing Models for use in Simulations of Turbulent Spray Combustion

The present study concerns the investigation of different mixing models for use in the transported probability density function (PDF) modeling of turbulent (reacting) spray flows. The modeling of the turbulent mixing and other characteristic scalar variables such as gas enthalpy using transported (joint) PDFs has become an important method to describe turbulent (reacting) spray flows since the evaporation process causes the PDF of the mixture fraction to deviate from the widely used β function, which is typically used in models for turbulent gas flows. In the PDF transport equation, the molecular mixing does not appear in closed form so that modeling strategies are required. For gas combustion, the interaction-by-exchange-with-the-mean (IEM) model, the modified Curl (MC) model, and the Euclidean minimum spanning tree (EMST) models are used. More recently, a new mixing model, the PSP model, which is based on parameterized scalar profiles has been developed. The present study focuses on the use and analysis of the IEM, MC and PSP models for turbulent spray flames. For this purpose, the models are reconsidered with respect to the evaporation process that must be included and evaluated if spray combustion is considered. For model evaluation, turbulent ethanol/air spray flames are simulated, and the results are compared to experimental data by A. Masri, University of Sydney, Australia.     

Pressure-based method for combustion instability analysis

An improved pressure-based method has been applied to predict the two-dimensional instability analysis of liquid-fuelled rocket engines. This method is non-iterative for transient flow calculations and applicable to all-speed flows. Validation cases include the shock-tube problem, the blast flow field and unsteady spraycombusting flows. Computations for the combustion instability analysis were carried out for various combustion parameters such as spray initial conditions and combustor geometries. Unsteady behaviours of the stable and unstable spray flame fields and effects of acoustic oscillations on the fuel droplet vaporization and combustion process are studied in detail. The present numerical model successfully demonstrates the capability of predicting combustion instability as well as fast transient compressible flows at all speeds.