Variables sampling inspection scheme for resubmitted lots based on the process capability index Cpk

This paper attempts to develop a sampling inspection scheme by variables based on process performance index for product acceptance determination, which examines the situation where resampling is permitted on lots not accepted on original inspection. The equations for plan parameters, the required sample size and the corresponding critical value, are derived based on the exact sampling distribution rather than an approximation approach hence the decisions made are more accurate and reliable. Moreover, the efficiency of the proposed variables resubmitted sampling plan is evaluated and compared with the existing variables single sampling plan. For illustrative purpose, an example is presented to demonstrate the use of the derived results for making a decision on product acceptance determination.     

Assessing process capability based on Bayesian approach with subsamples

Process capability indices (PCIs) have been widely used to measure the actual process information with respect to the manufacturing specifications, and become the common language for process quality between the customer and the supplier. Most of existing research works for capability testing are based on the traditional frequentist point of view and statistical properties of the estimated PCIs are derived based on the assumption of one single sample. In this paper, we consider the problem of estimating and testing process capability using Bayesian approach based on subsamples collected over time from an in-control process. The posterior probability and the credible interval for the most popular index _Cpk$C_{\mathit{pk}}$ under a non-informative prior are derived. The manufacturers can use the presented approach to perform capability testing and determine whether their processes are capable of reproducing product items satisfying customers’ stringent quality requirements when a daily-based or weekly-based production control plan is implemented for monitoring process stability.     

A variables sampling plan based on Cpmk for product acceptance determination

Process capability indices are useful management tools, particularly in the manufacturing industry, which provide common quantitative measures on manufacturing capability and production quality. Most supplier certification manuals include a discussion of process capability analysis and describe the recommended procedure for computing a process capability index. Acceptance sampling plans have been one of the most practical tools used in classical quality control applications. It provides both vendors and buyers to reserve their own rights by compromising on a rule to judge a batch of products. Both sides may set their own safeguard line to protect their benefits. Two kinds of risks are balanced using a well-designed sampling plan. In this paper, we introduce a new variables sampling plan based on process capability index C_pmk to deal with product sentencing (acceptance determination). The proposed new sampling plan is developed based on the exact sampling distribution hence the decisions made are more accurate and reliable. For practical purpose, tables for the required sample sizes and the corresponding critical acceptance values for various producer’s risk, the consumer’s risk and the capability requirements acceptance quality level (AQL), and the lot tolerance percent defective (LTPD) are provided. A case study is also presented to illustrate how the proposed procedure can be constructed and applied to the real applications.     

根据子样本的过程能力指数及其置信区间的估计

自1980年以来,分析过程能力的统计方法有显著的进展,已在实践中得到大量应用.过程能力指数是衡量生产过程中的产品尺寸适合规格限和接近目标值的能力.最普遍使用的能力指数是cp和cpk,这些指数曾被广泛地应用于日本、美国和英国的各工业公司和企业.文中对这些指数提出根据子样本估计标准差、能力指数及其置信区间的简单近似方法.     

Variable sampling inspection for resubmitted lots based on process capability index Cpk for normally distributed items

In this article, a variables sampling inspection plan for resubmitted lot based on the process capability index C_pk is developed for normally distributed items with unknown mean and variance. The three plan parameters, sample size n, critical acceptance value k_a and the number of resubmissions m, are determined simultaneously by minimizing average sample number (ASN) with two conditions specified by the producer and the consumer. The advantages of the proposed resubmitted sampling plan over the variables single sampling plan are also discussed. Tables of plan parameters for selected values of acceptable quality level (AQL), limiting quality level (LQL), producer’s α-risk and consumer’s β-risk are provided and discussed with the help of an application example.     

An asymptotically optimal lower bound on the OBDD size of the middle bit of multiplication for the pairwise ascending variable order

We prove that each OBDD (ordered binary decision diagram) for the middle bit of n-bit integer multiplication for one of the variable orders which so far achieve the smallest OBDD sizes with respect to asymptotic order of growth, namely the pairwise ascending order x₀,y₀,…,x_n−1,y_n−1, requires a size of Ω(2^(6/5)n). This is asymptotically optimal due to a bound of the same order by Amano and Maruoka (2007) [1].