Study on the compound multifrequency ultrasonic transducer in flexural vibration

A new type of compound multifrequency ultrasonic transducer is analyzed in this paper. The compound multifrequency ultrasonic transducer consists of two sandwiched ultrasonic transducers and a rectangular radiator. In virtue of the coupling between longitudinal vibration of the sandwiched ultrasonic transducers and flexural vibration of the rectangular radiator, the compound multifrequency ultrasonic transducer can produce several resonance frequencies. Some compound multifrequency ultrasonic transducers are designed and simulated by finite element method (ANSYS), and modal shapes and harmonic response are analyzed. The compound multifrequency ultrasonic transducers are designed and manufactured. The resonance frequencies are measured and compared with the numerical results. The effect of the geometrical dimensions of the compound multifrequency ultrasonic transducer and the location of two sandwiched ultrasonic transducers on the compound multifrequency ultrasonic transducer is discussed. It is shown experimentally and numerically that the compound multifrequency ultrasonic transducer has several resonance frequencies.     

功率超声振动系统的研究进展

功率超声振动系统是功率超声技术中的关键部分,其主要部分包括功率超声换能器、超声变幅杆以及超声工具头或超声辐射器。本文就功率超声换能振动系统设计中经常遇到的一些关键问题进行了简要的归纳和总结,目的在于为功率超声换能器的优化设计和性能改善提供一些有用的设计指南和解决措施。同时,对一些新的功率超声振动系统进行了介绍,并简要分析了其发展趋势和应用领域。     

Optimization of ultrasonic transducers

The so-called KLM-model for ultrasonic transducers is employed to optimize transducer design. Some new performance characteristics are defined which change monotonically with design parameters. These characteristics are based on the area of the envelope of the echo waveform produced by the transducer and of the corresponding amplitude spectrum. The efficiency of the transducer is defined by the round trip energy factor. The performance characteristics are used in a composite performance measure, which is then employed as a criterion in the optimization procedure. Two transducers are investigated: for medical imaging purposes and for spectral analysis of clinical echograms. The influence of electrical matching, backing impedance, matching layer impedance, bond line thickness and series induction on the optimized transducers is investigated.     

An ultrasonic measurement model using a multi-Gaussian beam model for a rectangular transducer

To date, ultrasonic measurement models have primarily treated systems where circular transducers are used. Recently, however, a highly efficient ultrasonic beam model for a rectangular transducer has also become available where the transducer is represented as a superposition of a relatively few Gaussian beams. Thus, using the multi-Gaussian beams, we developed ultrasonic measurement models for systems where a rectangular transducer is employed. In this paper, we describe the developed models including the beam model, the efficiency factor for a rectangular transducer and far-field scattering models for some standard scatterers. Furthermore, the accuracy of the proposed model is verified by the comparison of the model-based predictions to the experimental measurements.     

Loss effects on adhesively-bonded multilayer ultrasonic transducers by self-heating

Multilayer ultrasonic transducers are widely being used for high power applications. In these applications, typical Langevin/Tonpilz structures without any adhesive bondings however have the disadvantage of limited bandwidth. Therefore adhesively-bonded structures are still a potential solution for this issue. In this paper, two-layer piezoelectric ceramic ultrasonic transducers with two different adhesive bondlines were investigated comparing to a single-layer transducer in terms of loss effects during operation with excitation signals sufficient to cause self-heating. The theoretical functions fitted to the measured time–temperature dependency data are compared with experimental results of different piezoelectric transducers. Theoretical analysis of loss characteristics at various surface displacements and the relationship with increasing temperature are reported. The effects of self-heating on the practical performance of multilayer ultrasonic transducers with adhesive bondlines are discussed.     

Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

医用梅花形超声探头声场的分析与计算

本文根据基尔霍失积分，推导了出民用于监护的梅花形超声多普勒探头声场的具体表达式。对中心大圆晶片发射，周围六个小圆片接收，以及七个相同晶片四发三收两种典型布局的换能器，其轴上声压分布，离辐射面不距离断面上的声压分布及不同定向平面上的这场指向性进行了数值计算。结果表明，采用四发三收式结构较一发六收式结构具有较大的优越性。计算结果与实际测试结果很好地吻合。     

医用梅花形超声探头声场的分析与计算

本文根据基尔霍夫积分．推导出了用于胎儿监护的梅花形超声多普勒探头声场的具体表达式．对中心大圆晶片发射、周围六个小圆片接收，以及七个相同晶片四发三收两种典型布局的换能器，其轴上声压分布，离辐射面不同距离断面上的声压分布及不同定向平面上的远场指向性进行了数值计算．结果表明，采用四发三收式结构较一发六收式结构具有较大的优越性．计算结果与实际测试结果很好地吻合．本项研究对此类探头的研制、使用及质量评价标准的制订，具有理论指导意义．     

A novel ultrasonic clutch using near-field acoustic levitation

This paper investigates design, fabrication and drive of an ultrasonic clutch with two transducers. For the two transducers, one serving as a driving element of the clutch is connected to a driving shaft via a coupling, and the other serving as a slave element of the clutch is connected to a slave shaft via another coupling. The principle of ultrasonic levitation is first expressed. Then, a series-resonant inverter is used to generate AC voltages at input terminals of each transducer, and a speed measuring system with optic sensors is used to find the relationship between rotational speed of the slave shaft and applied voltage of each transducer. Moreover, contact surfaces of the two transducers are coupled by the frictional force when both the two transducers are not energized, and separated using the ultrasonic levitation when at least one of the two transducers is energized at high voltages at resonance.     

A novel ultrasonic clutch using near-field acoustic levitation

This paper investigates design, fabrication and drive of an ultrasonic clutch with two transducers. For the two transducers, one serving as a driving element of the clutch is connected to a driving shaft via a coupling, and the other serving as a slave element of the clutch is connected to a slave shaft via another coupling. The principle of ultrasonic levitation is first expressed. Then, a series-resonant inverter is used to generate AC voltages at input terminals of each transducer, and a speed measuring system with optic sensors is used to find the relationship between rotational speed of the slave shaft and applied voltage of each transducer. Moreover, contact surfaces of the two transducers are coupled by the frictional force when both the two transducers are not energized, and separated using the ultrasonic levitation when at least one of the two transducers is energized at high voltages at resonance.     

磁致伸缩超声换能器阻抗匹配网络的设计

根据磁致伸缩超声换能器的等效电路模型和阻抗匹配理论,该文设计了一种优化的π型匹配网络.该网络具有调谐、变阻和滤波的功能,适用于工作在中低频超声频率范围内的磁致伸缩超声换能器系统的阻抗匹配.仿真和实验结果表明:接入该π型阻抗匹配网络后,驱动电源与换能器之间实现了最大功率传输,换能器两端电信号的波形质量得到优化,换能器激励...     

光弹法测量超声换能器声场

超声换能器声场的测试对于超声检测具有基础性作用,而传统的超声换能器声场测试方法具有一些局限性。本文介绍了搭建的动态激光光弹实验平台,并利用动态光弹法测量了纵波换能器和横波换能器辐射声场的特征,由瞬态声场图像获得了传声介质的声波速度及超声换能器的中心频率;由稳态声场图像获得了声场的近场长度、指向性和扩散角等参数;分析了光弹实验系统和测量方法可能引起测量误差。本文结果表明动态光弹法是一种有效的定量测量超声换能器声场的方法。     

Load characteristics of high power sandwich piezoelectric ultrasonic transducers

Based on the equivalent circuit theory, the load characteristics of high power piezoelectric ultrasonic sandwich transducers are studied. Two types of loads are studied. One is liquid load as in ultrasonic cleaning, and the other is solid load as in ultrasonic drilling and machining. The effect of load and structure of the transducer on the resonance frequency of the transducer is analyzed. It is shown that the effect of load on the resonance frequency of sandwich transducers with different structures is different. For liquid load as in ultrasonic cleaning, the effect of the load on the resonance frequency of the sandwich transducer with symmetrical structure is the largest. It is the smallest for the transducer with its displacement node in the back metal cylinder. For solid load as in ultrasonic drilling and machining, the effect of the load on the resonance frequency of the sandwich transducer with its displacement node in the front metal cylinder is the largest. It is also the smallest for the transducer with its displacement node in the back metal cylinder. On the other hand, for some applications, such as ultrasonic drilling, when the lateral dimension of the tool is much less than that of the transducer, its effect on the resonance frequency of the transducer is small. The conclusions are useful in designing vibrating systems for different ultrasonic applications.     

Equivalent circuits and directivity patterns of air-coupled ultrasonic transducers

Air-coupled transducers for producing ultrasonic radiation in gases are studied. The transducer consists of a circular thin plate in flexural vibration and a sandwich longitudinal electromechanical vibrator that is attached to the center of the plate. The lowest-order axially symmetric flexural vibrational mode of a circular thin plate is analyzed. The equivalent circuits of the circular plate in flexural vibration and the compound transducer are presented and the frequency equation is derived. The radiated ultrasonic field of the circular thin plate in flexural vibration is calculated and the directivity pattern is obtained theoretically. Some transducers of this type are designed according to the frequency equation, and their resonance frequencies are measured. The measured resonance frequencies are in good agreement with the theoretical results, and the calculated radiation ultrasonic field is also in good agreement with the measured results of a previous work.     

Characteristics of large capacity ultrasonic complex vibration sources with stepped complex transverse vibration rods

Configurations of large capacity ultrasonic complex vibration sources with multiple longitudinal transducers are proposed and studied. The ultrasonic complex vibration systems are effective and essential for new applications in various industries. The complex vibration source of 27 kHz consists of a complex transverse rod with a welding tip (aluminum alloy, stainless steel and titanium alloy), a complex vibration rod with a flange and stepped part for holding the system, a circular longitudinal vibration disk (aluminum alloy) and six bolt-clamped Langevin type PLT transducers. Three transducer pairs are driven simultaneously using three driving systems at phase difference 120 degrees, and almost circular vibration locus is obtained.     

Study on the Langevin piezoelectric ceramic ultrasonic transducer of longitudinal-flexural composite vibrational mode

In this paper, the Langevin longitudinal-flexural composite mode piezoelectric ultrasonic transducer is studied. This type of transducers consists of slender metal rods and longitudinally polarized piezoelectric ceramic rings. The resonance frequency equations for the longitudinal and flexural vibrations in the transducer are derived. By correcting the length of the metal slender rods, the simultaneous resonance of the longitudinal and flexural vibrations in the transducer is acquired. The experimental results show that the measured resonance frequencies of the transducers are in good agreement with the computed ones, and the measured resonance frequencies of the longitudinal and the flexural vibrations in the composite transducers are also in good agreement with each other.     

Minimum radiation force target size for power measurements in focused ultrasonic fields with circular symmetry

The time-averaged ultrasonic power emitted by medical ultrasonic equipment is mostly measured using a radiation force balance, and the question of the necessary target size is of practical importance. The question is answered here by calculations based on a Rayleigh integral algorithm for fields from circular, focusing transducers. This case occurs particularly in the field of high-intensity therapeutic ultrasound. The calculation yields the necessary size of an absorbing target so that the radiation force is 98% of that exerted on an absorber of infinite lateral size, and this as a function of the transducer-to-target distance, of the transducer radius in comparison with the wavelength and of the focus (half-)angle. Several distributions of the transducer vibration amplitude are considered. The Rayleigh integral strictly applies only to planar transducers, but among the amplitude distributions there is also one that allows the simulation of the spherically curved transducer type often found in practice.     

Wave guide imaging through Time Domain Topological Energy

Time Domain Topological Energy (TDTE), uses the reflected ultrasonic field recorded by an array of transducers placed on the boundary of the inspected medium. Two numerical determinations (forward and adjoint problems) of the acoustical field inside a reference medium are necessary to compute an image. Topological Energy is defined as a variation of topological sensitivity or gradient and comes from the field of mathematical optimisation. Recent developments for Non-Destructive Testing have shown the analogy with Time Reversal concepts. Time Reversal mirrors have been employed for various applications in a wide number of situations including wave guides where very good re-focalization performances have been obtained with a reduced number of transducers instead of an array of transducers. Moreover recent works have enlightened that the reverberation properties of a wave guide allow to re-focalize using Time Reversal with only one transducer. For TDTE imaging a single transducer placed at one end of a wave guide has been modelled. The boundaries of the wave guide create virtual sources that can be understood as a virtual array of transducers. Numerical and experimental results are presented using TDTE and a single transducer in a wave guide for targets and conditions of increasing complexity.     

Design of a self-calibrating simulated acoustic emission source

The use of conical piezoelectric transducers as point acoustic sources has been investigated. It has been shown that transducers based on a design originally developed at the National Institute for Standards and Technology in the USA can be used as point transmitters over the frequency range of interest in acoustic emission measurements (100 kHz to around 1 MHz). They should, therefore, be suitable for use in experiments to calibrate structures so that acoustic emission source strengths can be determined. It has also been shown that measurements of the response of the transmitting transducer backing can be used to assess the coupling efficiency, and hence to remove concerns about inconsistent coupling affecting the calibration measurements. The results indicate that the variation of the backing response with coupling is due to a shift in the resonance frequencies of the transducer with the mechanical load impedance. If other transducers can be shown to behave in a similar fashion this effect could be used to measure coupling in standard acoustic emission and ultrasonic transducers.     

3D FEM analyses of the ultrasonic transducer for controlled nanowire rotary driving

Controlled rotary driving of single nano objects is an important technology in the assembling of nano structures, handling of biological samples, nano measurement, etc. However, there have been little analyses on the ultrasonic transducers for the nano rotary driving, which makes the transducer’s optimization impossible. In this work, vibration characteristics of the ultrasonic transducer for rotary driving of single nanowires, which has been proposed by the authors’ group, are analyzed by the 3D finite element method (FEM), and some useful guidelines for designing the transducer are achieved. It is found that the working point still exists when the commonly used metal materials in ultrasonic transducers are used as the vibration transmission strip, and when the vibration transmission strip’s size changes. It is also found that the direction of the elliptical motion of the micro manipulating probe’s tip may be reversed by changing the size of the vibration transmission strip properly. In addition, to ensure the performance consistency of the device, the micro manipulating probe’s length L_m or driving frequency should be designed to avoid the resonance of the micro manipulating probe.