The sol-gel derived Co-Mn/TiO_2 catalysts for light olefins production

In this research work,two 30%(Co-Mn)/TiO2catalysts were prepared using sol-gel(catalyst A)and coprecipitation(catalyst B)methods.The activity and selectivity to C2~4light olefins in Fischer-Tropsch synthesis(FTS)has been studied in a fixed-bed reactor under different operational conditions.These operational conditions were:temperature220~280℃,and total pressure from0.1~0.6 MPa.The optimum operating conditions were investigated after steady state.As the results shown,the catalyst A was more selective to C2~4olefins(58.7%in 260℃)and catalyst B was more selective to C5+hydrocarbons.Characterization of both catalysts was carried out by using X-ray diffraction(XRD),scanning electron microscopy(SEM)and N2adsorption-desorption measurements methods.     

Effect of reaction conditions and kinetic study on the Fischer-Tropsch synthesis over fused Co-Ni /Al_2O_3 catalyst

Co-Ni/Al2O3catalyst was prepared by the fusion method and used in Fischer-Tropsch synthesis(FTS).The catalysts were characterized by means of nitrogen sorption and scanning electron microscopy.The effect of some reaction conditions such as temperature,pressure and H2/CO feed ratio on the catalytic performance of Co-Ni/Al2O3in CO hydrogenation was investigated in a fixed-bed reactor.The results indicate that the optimum reaction conditions are 250℃,0.3 MPa,H2/CO feed ratio of 2.0,and GHSV of 3 000 h-1.Kinetically,the reaction rate was correlated with the Langmuir-Hinshelwood-Hougen-Watson type models.The activation energy for the best fitted model is 88.41 kJ/mol,suggesting that the intra-particle mass transport is not significant.     

Performance and characterization of iron-nickel catalysts for light olefin production

A series of x (Fe, Ni)/Al2O3 catalysts (x = 2--12 wt%) were prepared using incipient wetness method and studied for the conversion of synthesis gas to light olefins. 6 wt%(Fe, Ni)/Al2O3 catalyst was found to be the optimal catalyst for the production of C2--C4 olefins. The effects of calcination behaviors and operational conditions on the catalytic performance of the optimal catalyst were investigated. The best operational conditions were molar feed ratio H2/CO = 2/1, T = 260 ℃, gas hourly space velocity (GHSV) = 2600 h-1 and the pressure of 3 bar. Characterizations of both precursors and catalysts were carried out using X-ray diffraction (XRD), temperature-programmed reduction (TPR), scanning electron microscopy (SEM), N2-adsorption-desorption measurement, thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC).     

水热法Fe-Mn催化剂制备及其合成气制低碳烯烃催化活性

以水热合成法制备了K原位改性的Fe-Mn催化剂,考察了其CO加氢合成低碳烯烃催化活性。采用SEM、TEM、XRD、H₂-TPR和FT-IR等手段对催化剂进行了表征。结果表明,制备的催化剂前驱体呈50~70 nm的球形颗粒,表面富含羰基和羟基,物相组成以Fe₃O₄为主,用于反应后有Fe₅C₂和MnCO₃相生成。与共沉淀法制备催化剂相比,在设定的反应条件下,不同K含量改性的催化剂均具有较高的活性,以原料配比Fe:Mn:C₆:K=3:1:5:0.10的催化剂性能最佳,CO转化率达95.02%,总低碳烯烃收率为62.86 g/m³(H₂+CO),CH₄和CO₂选择性分别为13.88%和13.98%。     

Study on iron-manganese catalysts for Fischer-Tropsch synthesis

Iron-manganese catalysts were prepared by co-precipitation method.Characterization of catalysts was carried out by using X-ray diffraction(XRD),scanning electron microscopy(SEM),temperature program reduction(TPR),N2 adsorption-desorption measurements.The results from catalytic performance tests in Fischer-Tropsch synthesis showed that the iron-manganese catalysts are supersensitive to catalyst composition and materials source.It was found that C2~4 light olefins increased while CH4 and CO2 decreased by using iron-manganese catalyst prepared from iron(II) sulfate(A catalyst).The activity and selectivity of A catalyst was studied in different operational conditions.The results showed that the best operational conditions for C2~4 light olefins production were H2/CO=1/1(GHSV=2400h-1) at 260℃ under 0.3MPa total pressure.     

低温等离子体制备低碳醇合成用KNiMo基催化剂及其结构性能表征

采用低温等离子体法在温和条件下制备了低碳醇合成（HAS）用的高性能KNiMo基催化剂,利用XRD、氮吸附、TEM、H₂-TPD、CO-TPD和原位CO吸附DRIFTS等技术对其进行了表征。结果表明,与传统的热法制备相比,低温等离子体法不仅缩短了制备时间,而且得到的KNiMo基催化剂层数少、粒径小、分散度高,有利于形成更薄和更短的片层,并暴露大量位于边、角位的催化活性位,促进CO转化和醇的形成,表现出优异的低碳醇合成催化性能。其中,采用低温等离子体直接制备的KNiMo-DPS催化剂,在5 MPa、350℃、空速为5000 h^-1的反应条件下,CO转化率达到32.3%,总醇选择性为75.1%,总醇中C₂₊醇的选择性为65.2%。     

Synthesis and characterization of niobium-promoted cobalt/iron catalysts supported on carbon nanotubes for the hydrogenation of carbon monoxide

Bimetallic Co /Fe catalysts supported on carbon nanotubes( CNTs) were prepared,and niobium( Nb) was added as promoter to the 70 Co ∶30Fe /CNT catalyst. The physicochemical properties of the catalysts were characterized,and the catalytic performances were analyzed at the same operation conditions( H_2 ∶CO( volume ratio) = 2 ∶1,p = 1 MPa,and t = 260 ℃) in a tubular fixed-bed microreactor system. The addition of Nb to the bimetallic catalyst decreases the average size of the oxide nanoparticles and improves the reducibility of the bimetallic catalyst. Evaluation of the catalyst performance in a Fischer-Tropsch reaction shows that the catalyst results in high selectivity to methane,and the selectivity to C_(5+) increased slightly in the bimetallic catalyst unlike that in the monometallic catalysts. The addition of 1% Nb to the bimetallic catalyst increases CO conversion and selectivity to C_(5+). Meanwhile,a decrease in methane selectivity is observed.     

Effect of Ni Precipitation Method on CO Methanation over Ni/TiO2 Catalysts

A Ni/TiO₂(TBT) catalyst was prepared through in situ precipitation, using tetrabutyl titanate(TBT) as the TiO₂ precursor, and was studied in CO methanation. A Ni catalyst supported on commercial TiO₂ was also prepared through post precipitation and studied to compare the influence of Ni precipitation conditions on the catalyst's performance. To gain insight on their structure and physicochemical properties, the catalysts were characterized with N₂-adsorption, X-ray diffraction, transimission electron microscopy, H₂ temperature programmed reduction and temperature programmed desorption. The results showed that the in situ precipitation method was beneficial to the dispersion of Ni and the formation of more active sites on the Ni/TiO₂ catalyst. In addition, the density of the metal-support boundary and its interaction with the active component were also increased. These characteristics of Ni/TiO₂(TBT) led to a lower light-off temperature and a suppression of Ni sintering during CO methanation. As a consequence, the Ni/TiO₂(TBT) exhibited better catalytic behavior, with a CO conversion of 99.4% and CH₄ selecti-vity of 90.4% under the following conditions:p=1 MPa, t=320℃, n(H₂)/n(CO)=3, gas hour space velocity (GHSV)=2×10⁴ mL·g^-1·h^-1. The life test results of the two catalysts showed that Ni/TiO₂(TBT) was more stable and the catalytic activity remained at its initial level after being used for 30 h.     

氧化锆催化合成气直接转化制芳烃

采用共沉淀法和水热法制备了三种不同粒径、不同结构的纳米氧化锆催化剂,借助XRD、TEM、Raman光谱、N_2物理吸附、XPS、NH_3-TPD表征了催化剂的物理化学性质,并研究了其合成气催化转化性能。在400℃、3 M Pa、空速500 m L/(gcat·h)、进料组成H_2/CO/Ar(体积比)为5∶5∶1时,氧化锆能够一步催化合成气转化为高辛烷值烃类产物,主要是异构烯烃、环状烯烃及芳烃。在烃类产物中,C_(5+)选择性高达48%,C_(5+)中芳烃含量为30%-53%。结果表明,单斜相氧化锆比四方相更有利于CO转化,其中,比表面积较大、酸量较大的小粒径氧化锆表现出最高的CO转化率及产物收率;而大晶粒单斜相氧化锆表现出最高的芳烃选择性,这与其较高的酸性位密度相对应。因此,CO转化在Zr O_2催化剂上是酸催化反应,酸量影响催化剂的活性,而酸性位密度是影响芳烃等较大分子量产物生成的主要因素。     

Honeycomb-shaped PtSnNa/γ-Al2O3/cordierite monolithic catalyst with improved stability and selectivity for propane dehydrogenation

A novel honeycomb-shaped PtSnNa/γ-Al₂O₃/cordierite monolithic catalyst was developed. It was found that, the unique structure of the material led to the improved catalyst performances versus the conventional granule catalyst.     

氮气吹扫和费托合成的脉冲过程以提高α-烯烃的选择性

费托合成可以将煤炭或者生物质气化得到的合成气转化为α-烯烃等重要的化工产品。研究将费托合成和氮气吹扫操作组合成一脉冲过程,在稳定的操作状态下保证费托合成和氮气吹扫交替进行。在传统的费托合成条件下(反应气速为2 000 h^-1,温度为497 K, 压力为 2.0 MPa, 氢碳体积比为2.0)考察了Fe-Co催化剂在脉冲过程中费托合成的活性和选择性。结果表明,N₂吹扫温度和压力分别为517 K和0.2 MPa下的费托合成的C₃烯烷比是未脉冲的相同反应条件下的九倍左右。同时,反应过程中CH₄的选择性和CO的转化率有所下降。在此基础上,通过间歇反应在固定床反应器中进行该脉冲过程,实验结果表明,利用脉冲操作在费托反应中可以获得更高的烯烃选择性。     

高镍负载量Ni/SiO2和低镍负载量Ni-Ce/SiO2催化CO甲烷化的比较研究

采用等体积浸渍法制备了高镍负载量的13%Ni/SiO₂(13Ni/Si)催化剂和低镍负载量的7%Ni-2%Ce/SiO₂(7Ni-2Ce/Si)催化剂.通过N₂物理吸附、XRD、FT-IR、TEM、H₂-TPR/TPD等技术对催化剂进行表征,在连续流动微反装置上考察了催化剂的CO甲烷化活性.结果表明,在7Ni-2Ce/Si催化剂中NiO、CeO₂和SiO₂之间产生的相互作用,改变了Ni-O-Si键的化学环境,促进了氧化镍物种的分散和还原,进而提高了催化剂的活性比表面积,同时在催化剂表面形成了新的中等强度的CO吸附中心.与高镍负载量的13Ni/Si催化剂相比,低镍负载量的7Ni-2Ce/Si表现出更高的CO吸附能力和甲烷化活性.常压下,在CO体积分数1%和空速7 000 h^-1的反应条件下,低镍负载量的7Ni-2Ce/Si催化剂上CO完全甲烷化最低温度为230 ℃,比高镍负载量的13Ni/Si低了30 ℃.     

SBA-15的疏水改性及其对钴基催化剂费-托合成催化性能的影响

利用甲硅烷基化作用制得了不同疏水基团(甲基、二甲基和三甲基)改性SBA-15载体,采用等体积浸渍法制备了质量分数为5%的一系列负载型钴催化剂。结合BET、FT-IR、29Si CP MAS NMR、XRD和H2-TPR等表征手段,考察了SBA-15疏水改性对钴基催化剂物相结构、还原行为以及费-托合成催化性能的影响。催化剂在固定床反应器中在p=2.0 MPa,t=200~250℃,H2和CO体积比为2和GHSV=1 000 h-1的条件下进行评价。结果表明,相对于未改性SBA-15负载钴催化剂,疏水基团改性SBA-15负载钴催化剂的还原度增加,CO转化率提高;Co3O4晶粒粒径增大,难还原钴物种减少,CH4选择性降低,C5+烃选择性增加。     

K/MgFeZn-HTLcs催化CO加氢制低碳烯烃性能研究

以MgFeZn-HTLcs为前驱体,制备了不同Mg/Fe/Zn物质的量配比、K改性的K/MgFeZn-HTLcs催化剂,用于CO加氢直接制低碳烯烃反应。采用N2吸附-脱附、SEM、TG、XRD、XPS、H_2-TPR等手段对催化剂进行了表征。结果表明,MgFeZnHTLcs前驱体具有典型的层状结构,孔径分布均一;经焙烧、K改性后仍具有一定的层状结构,但比表面积显著减小,平均孔径增大;新鲜催化剂物相以金属氧化物和铁酸盐为主,反应后K/MgFeZn-HTLcs催化剂主要以Fe_5C_2、MgCO_3和ZnO相存在,K/2Fe-1Zn催化剂主要物相为ZnFe2O_4。在CO加氢反应中,K/MgFeZn-HTLcs催化剂具有较高的C=2-4烯烃选择性和较低的C+5含量,与K/2Fe-1Zn催化剂相比,产物分布明显改善;K/2Mg-2Fe-1Zn催化剂上O/P比值达5.15,C=2-4含量占总烃质量的48.56%。     

FeMn、FeMnNa和FeMnK催化剂上合成气制低碳烯烃的比较(英文)

研究了钠、钾助剂对FeMn合成低碳烯烃催化剂结构及性能的影响.低温N2吸附、X射线光电子能谱(XPS)、X射线衍射(XRD)、H2程序升温还原(H2-TPR)、CO/CO2程序升温脱附(CO/CO2-TPD)、M?ssbauer谱和CO+H2反应的研究结果表明,增加Mn助剂含量促进了活性相的分散和低碳烯烃的生成,而过多锰助剂在催化剂表面的富集则降低了费托合成反应的CO转化率;钾助剂和钠助剂的加入均抑制了催化剂的还原并且促进了CO2和CO的吸附.比较还原后(H2/CO摩尔比为20)和反应后(H2/CO摩尔比为3.5)催化剂的体相结构可以发现,在FeMn、FeMnNa和FeMnK催化剂中,由于钾助剂的碱性和CO吸附能力较强,因此体相中FeCx的含量相对较高;而活性测试结果表明,FeMnNa催化剂拥有最好的CO转化率(96.2%)和低碳烯烃选择性(30.5%,摩尔分数).     

液相中镍催化剂催化合成气甲烷化的初步研究

采用液相还原法制备非负载型镍催化剂,将非负载型镍催化剂分散在液相供氢溶剂十氢萘中,催化合成气甲烷化反应。在高压反应釜内,考察了反应温度、物质的量比等操作条件下,镍催化剂催化合成气甲烷化反应的反应活性。并对催化剂进行XRD、SEM、H2-TPR表征分析。研究结果表明,在330℃、催化剂用量为2%时,产品气中甲烷含量可达89.39%,CO和H2的转化率分别为94.56%和92.60%;催化剂用量为4%时,产品气中甲烷含量可高达94.26%,CO的转化率可达到99%以上。合成气甲烷化反应的最佳操作温度为330℃,H2/CO物质的量比最佳为2.20~2.67。     

CO2预处理操作条件对Ni-Co双金属催化剂性能与结构的影响

The performance of the Ni-Co bimetallic catalyst was significantly improved by a novel H₂ and CO₂ (HCD) pretreatment in the dry reforming of methane compared with traditional H₂ pretreatment. The effects of the HCD pretreatment operating conditions, such as pretreatment time, temperature, gas feeding ratio, and gas flow rate, on the catalytic performance of Ni-Co bimetallic catalyst were investigated. The optimal pretreatment time, temperature, gas feeding ratio (CH₄/CO₂), and gas flow rate were 0.5-1 h, 780-800 ℃, 0:10, and 175-200 mL·min^-1, respectively. Biogas was simulated with CH₄ and CO₂ in a volume ratio of 1 and without any other diluted gas. The catalyst was characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry (TG) coupled to differential scanning calorimetry (DSC). In a 511 h stability test under the optimized operating conditions, the catalyst pretreated with both H₂ and CO₂ exhibited excellent stability. The average conversions of CH₄ and CO₂, selectivities for H₂ and CO, and volume ratio of H₂/CO were 96%, 97%, 98%, 99%, and 0.98, respectively. The average carbon deposition rate over the Ni-Co bimetallic catalyst was only about 0.2 mg·g^-1·h^-1. The characterization results revealed that the sintering speed of the metal greatly decreased with testing time, and the metal particle will not greatly sinter with further testing time. The amount of deposited carbon on the catalyst gradually decreased and growth of filamentous carbon over the surface of the catalyst could be inhibited. The performance of the Ni-Co bimetallic catalyst was significantly improved by a novel H₂ and CO₂ (HCD) pretreatment in the dry reforming of methane compared with traditional H₂ pretreatment. The effects of the HCD pretreatment operating conditions, such as pretreatment time, temperature, gas feeding ratio, and gas flow rate, on the catalytic performance of Ni-Co bimetallic catalyst were investigated. The optimal pretreatment time, temperature, gas feeding ratio (CH₄/CO₂), and gas flow rate were 0.5-1 h, 780-800 ℃, 0:10, and 175-200 mL·min^-1, respectively. Biogas was simulated with CH₄ and CO₂ in a volume ratio of 1 and without any other diluted gas. The catalyst was characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry (TG) coupled to differential scanning calorimetry (DSC). In a 511 h stability test under the optimized operating conditions, the catalyst pretreated with both H₂ and CO₂ exhibited excellent stability. The average conversions of CH₄ and CO₂, selectivities for H₂ and CO, and volume ratio of H₂/CO were 96%, 97%, 98%, 99%, and 0.98, respectively. The average carbon deposition rate over the Ni-Co bimetallic catalyst was only about 0.2 mg·g^-1·h^-1. The characterization results revealed that the sintering speed of the metal greatly decreased with testing time, and the metal particle will not greatly sinter with further testing time. The amount of deposited carbon on the catalyst gradually decreased and growth of filamentous carbon over the surface of the catalyst could be inhibited. Thereby, great catalytic activity and stability could be obtained during the dry reforming of methane reaction.     

Ni晶粒粒径对Ni/SiO_2催化月桂酸甲酯脱氧制烃性能的影响

采用等体积浸渍-干燥-还原法及等体积浸渍-干燥-焙烧-还原法制备了3种具有不同Ni晶粒粒径的Ni/SiO2催化剂,利用H2-TPR、XRD、TEM、H2-TPR、NH3-TPD及TGA技术对其及前驱体进行了表征,并在固定床反应器上评价了其催化月桂酸甲酯脱氧制十一烷(C11)和十二烷(C12)的性能,分析了Ni晶粒粒径对其脱氧性能的影响。结果表明,采用等体积浸渍-干燥-还原法制备的催化剂中Ni晶粒粒径较小,提高还原温度可以促进Ni晶粒长大。随Ni晶粒粒径增大,月桂酸甲酯的转换频率提高,而C11和C12总选择性、C11/C12物质的量比及裂解产物选择性降低,Ni/SiO2催化剂上月桂酸甲酯脱氧为结构敏感反应。此外,还考察了重时空速对Ni/SiO2催化剂脱氧性能的影响,随重时空速提高,月桂酸甲酯转化率、C11和C12总选择性、C11/C12物质的量比及裂化产物选择性降低。月桂酸甲酯通过脱羰/脱羧反应路径生成的CO/CO2几乎全部加氢转化为CH4,表明Ni/SiO2催化剂具有很高的甲烷化活性。研究还发现,较小Ni晶粒烧结、有机物种吸附及积炭会导致催化剂失活。     

一步水热合成Cu-SSZ-13分子筛选择性催化C3H6还原NO

采用铜胺配合物(Cu²⁺-四乙烯五胺,Cu-TEPA)作为结构导向剂,通过一步水热法合成不同铜铝比(n_Cu/n_Al)和硅铝比(n_Si/n_Al)的Cu-SSZ-13分子筛催化剂,研究其在贫燃条件下丙烯选择性催化还原NO(C₃H₆-SCR)的性能。当n_Cu/n_Al=2、n_Si/n_Al=6时2.0Cu-SSZ-13(6)催化剂具有最好的低温脱硝活性,200℃时NO转化率超过80%,在250~300℃可实现100%脱硝效率和~100%N₂选择性,同时具有较强的抗水、抗硫性能。为研究不同n_Cu/n_Al和n_Si/n_Al对催化剂物理化学特性的影响,通过X射线衍射(XRD)、扫描电子显微镜(SEM)、N₂吸附-脱附测试、H₂程序升温还原(H₂-TPR)、氨气程序升温脱附(NH₃-TPD)、紫外可见光谱(UV-Vis)等手段对样品进行表征。结果表明,2.0Cu-SSZ-13(6)具有最佳的脱硝性能,这是因为其具有最大的比表面积、最强的表面酸性和分布最多的孤立态Cu²⁺离子。Cu-SSZ-13上丰富的酸性位可以有效促进C₃H₆和NO的吸附和活化,SSZ-13分子筛八元环中孤立的Cu²⁺离子具有良好的氧化还原性能,是C₃H₆-SCR反应的主要活性位。随着n_Cu/n_Al的增加,孤立的Cu²⁺离子会在分子筛表面迁移、集聚形成CuO物种,从而导致C₃H₆-SCR活性下降。     

预处理Fe基催化剂CO加氢合成低碳烯烃选择性影响研究

研究了Fe₂O₃在CO和H₂气氛下预处理对催化剂物相、表面组成和性质的影响及CO加氢合成低碳烯烃反应行为。结果表明,300℃ H₂预处理后催化剂主要物相结构为Fe₃O₄和α-Fe,250℃ CO预处理后主要物相为Fe₃O₄,随着CO预处理温度的升高,有碳化铁生成。表面碳化物含量随着CO预处理温度的升高而增加。CO较H₂预处理表面碱性增强,CO₂和CO吸附显著增加,随着预处理时间的延长,表面积炭降低了CO₂和CO吸附。经CO预处理的催化剂具有较高的烯烃选择性,H₂预处理的催化剂烯烃选择性相对较低。