Characteristic of microarc oxidized coatings on titanium alloy formed in electrolytes containing chelate complex and nano-HA

Microarc oxidized (MAO) TiO₂-based coatings containing Ca and P on titanium alloy were formed in electrolytes containing nano-hydroxyapatite (nano-HA), calcium and phosphate salts. The effects of HA concentration on the thickness, micropore size and number of the MAO coatings were not pronounced. However, the surfaces of the MAO coatings become rough and the crystallinity of anatase increases with increasing HA concentration. In addition, the Ca and P concentrations on the surfaces of the MAO coatings decrease, since the chelate complex of CaY²⁻ (Y = [₂(OOC)NCH₂CH₂N(COO)₂]⁴⁻) and phosphate ions are hindered to be incorporated into the MAO coatings by HA. In vitro experiments indicate that the apatite-forming abilities of the MAO coatings decrease with increasing HA concentration. Furthermore, with increasing HA concentration, the solubility of Ca and P of the MAO coatings decreases, which could lower the supersaturation of the SBF with respect to apatite near the surfaces of the MAO coatings, further leading to the decreased apatite-forming ability. The results indicate that the HA addition in the electrolytes has an important effect on the structure and in vitro bioactivity of the MAO coatings.     

Effects of structure and composition of the CaP composite coatings on apatite formation and bioactivity in simulated body fluid

The surface properties of biomaterials determine the interactions between biomedical devices and the surrounding biological environment. The surface modification of biomaterials is extensively recognized as a key strategy in the design of the next generation of bone implants and tissue engineering. In this study, the highly ordered octacalcium phosphate (OCP) coating and OCP/protein coating with hierarchically porous structure in nano-micro scale were constructed on titanium substrate by electrochemically-induced deposition (ED). The formation behavior of apatite on OCP and OCP/protein coatings immersed in simulated body fluid (SBF) was investigated in physicochemical aspects. It is indicated that soaked in SBF, the OCP and OCP/protein coatings are possible to induce relevant apatite formation on their surface, and the apatite-forming behavior in body environment is depended on the chemical composition and structure of the coatings. The apatite formed on OCP/protein composite coating possesses carbonated structure, needle-like crystals in nano scale, lower Ca/P ratio and higher degree of the preferred c-axis orientation, which are similar to the mineral composition and structure in natural bone, and hence called as bone-like apatite.     

Structure and apatite induction of a microarc-oxidized coating on a biomedical titanium alloy

An oxide coating with nanostructure was prepared by micro-arc oxidation (MAO) on a biomedical Ti-24Nb-4Zr-7.9Sn alloy. Chemical composition of the coating mainly includes O, Ti, Nb, Ca, P, Na, Zr and Sn, where the ratio of Ca/P is about 1.6. Ti, Nb, Zr and Sn participate in the oxidation to form TO₂, Nb₂O₅, ZrO₂ and SnO₂ nanocrystals, while Ca, P and Na are present in the form of amorphous phases. After alkali treatment, the surface of the MAO coating becomes rough, and Na concentration increases remarkably while P disappears basically. The alkali treated coating shows better apatite forming ability than the untreated one, as evidenced by apatite formation after SBF immersion for 7 days. The improvement of apatite forming ability of the modified coating is attributed to the formation of a sodium titanate layer and numbers of submicron-scale network flakes. The enhancement of the surface wettability of the alkali treated coating also plays an important role in promoting the apatite forming ability.     

Characteristic and microstructure of the microarc oxidized TiO2-based film containing P before and after chemical- and heat treatment

Chemical- and heat treatment was performed to modify the surface of the microarc oxidized TiO₂-based (TOB) film containing P to produce nano-scale compounds containing Na, Ti and O elements. In the TOB film, anatase and rutile nanocrystals were randomly distributed in P-doped matrix. On the surface of the chemically treated TOB (C-TOB) film, amorphous titanium oxide containing Na shows nano-scale ribbonlike morphology. Na, Ti and O show uniform distribution in the outer layer of the C-TOB film along surface depth. Chemical treatment did not alter the surface roughness of the TOB film obviously; however, it improved its hydrophilic property. Heat treatment has no influence on the chemical states of Ti, Na and O, as well as wetting ability, elemental composition and atomic concentration in the outer layer of the C-TOB film. However, the phase compositions and surface morphology of the C-TOB film after heat treatment are dependent on the heat treatment temperature.     

Characteristics of grain growth of microarc oxidation coatings on pure titanium

Grainy titania coatings are prepared by microarc oxidation on pure titanium （TA2） substrates in a Na2SiO3NaF electrolytic solution. The coating thickness is measured by an optical microscope with a CCD camera. Scanning electron microscope （SEM） and x-ray diffraction （XRD） are employed to characterize the microstructure and phase composition of coatings. The results show that the coating thickness increases linearly as the treatment time increases. The coatings are mainly composed of anatase and rutile （TiO2）. With the increase of treatment time, the predominant phase composition varies from anatase to rutile, which indicates that phase transformation of anatase into rutile occurs in the oxidizing process. Meanwhile, the size of grains existing on the coating surface increases and thus the surface becomes much coarser.     

Surface modification of pure titanium by hydroxyapatite-containing composite coatings

Micro-arc oxidation (MAO) is commonly applied to modify the surface of titanium (Ti)-based medical implants with a bioactive and porous Ti oxide (TiO₂) coating. The study reports a new method of incorporating hydroxyapatite (HA) within the TiO₂ coating by MAO and alkali heat treatment (AHT) in the solution containing Ca ion and P ion. The morphology, composition and phase composition of the coatings were analyzed with scanning electron microscopy with energy-dispersive X-ray spectrometer and X-ray diffraction. Surface topography and roughness of the coatings were investigated by atomic force microscopy operated in the tapping mode. The results showed that TiO₂-based coatings were obtained on pure Ti by MAO with an electrolyte containing Ca ion and P ion; the prepared MAO coatings were mainly composed of Ca, P, O and Ti. AHT transformed Ca and P to HA crystals. In conclusion, the TiO₂/HA composite coatings can be obtained on the surface of pure Ti by MAO and AHT, and the addition of Ca ion and P ion to the AHT solution contributed to the formation of HA.     

The predominance of the rutile phase of SnO2 : First principles study

The existence of SnO₂ only in the rutile ground state structure is addressed comparatively to the anatase TiO₂ structure from ab initio. After full geometry optimizations the energy-volume equations of states are established showing a large stabilization of the rutile structure versus anatase, contrary to TiO₂ which has the anatase ground state structure close in energy to rutile, in agreement with recent theoretical work. These trends are interpreted based on the analysis of the chemical bond for pair interactions: Sn(Ti)–O and O–O and the iono-covalent characters of the two compounds.     

Formation and structure of sphene/titania composite coatings on titanium formed by a hybrid technique of microarc oxidation and heat-treatment

Sphene/titania composite coatings were fabricated on titanium by a hybrid technique of microarc oxidation (MAO) and heat treatment. The high-applied voltages promote the formation of sphene in the MAO coatings after heat-treatment. Heat treatment could change the surface morphology of the MAO coatings such as roughness, macropores size and density and the thickness of the MAO coatings. Increasing the heat-treatment temperature decreased the atomic concentration ratios of Ti/Si and Ti/Ca of the MAO coatings. The chemical states of Ti⁴⁺, Ca²⁺, Si²⁺ and O²⁻ were observed on all the coatings. Additionally, Ti²⁺ was detected in the MAO and heat-treated MAO coatings at 600 and 700 °C. The heat-treatment has obvious effect on the chemical states of Si, Ti and O elements due to the formation of sphene and oxidation of TiO phase of the MAO coating, but did not affect that of Ca. In the heat-treated MAO coatings at 800 °C (MAO-H8), the titanium surface shows a MAO top layer and oxidized interior layer. A concentration gradient in components in the MAO layer of the MAO-H8 coating was formed.     

The effect of chemical treatment on apatite-forming ability of the macroporous zirconia films formed by micro-arc oxidation

Macroporous and nano-crystalline zirconia film was prepared by micro-arc oxidation (MAO) of zirconium, and the effect of chemical treatment in H₂SO₄ or NaOH aqueous solutions on the microstructure and apatite-forming ability of the film was investigated. Compared with the MAO film, the chemically treated films do not exhibit apparent changes in phase component, morphology and grain size, however, have more abundant basic Zr-OH groups. The films treated with H₂SO₄ and NaOH solutions can induce apatite formation on their surfaces in simulated body fluids (SBF) within 1 day, whereas no apatite was detected on the untreated ZrO₂ surface by 30 days. It is believed that the enhanced apatite-forming ability of the chemically treated ZrO₂ films is related to the abundant basic Zr-OH groups on their surface.     

Characterization of calcium containing plasma electrolytic oxidation coatings on AM50 magnesium alloy

An attempt was made to produce calcium containing plasma electrolytic oxidation (PEO) coatings on AM50 magnesium alloy using an alkaline electrolyte. This study was performed in three alkaline electrolytes containing calcium hydroxide and sodium phosphate with three different mass ratios viz., 1:2.5, 1:5 and 1:7.5. All the three coatings produced were found to contain Ca and P in appreciable amounts. The concentration of P was found to be higher in the coatings obtained in the electrolytes with higher concentration of phosphate ions. Even though all the three coatings were found to be constituted with magnesium oxide and magnesium phosphate phases, X-ray diffraction analyses revealed that the phase composition was influenced by the phosphate ion concentration/conductivity of the electrolyte. Further, the PEO coating obtained in the 1:7.5 ratio electrolyte was found to contain di-calcium phosphate (monetite) and calcium peroxide phases, which were absent in the other two coatings. Potentiodynamic polarization studies performed in 0.1 M NaCl solution showed that the coatings obtained from the 1:5 ratio electrolyte possessed a superior corrosion resistance, which is attributed to the combined effect of thickness, compactness and phase/chemical composition of this coating.     

Growth characteristics of micro-plasma oxidation ceramic coatings on Ti alloy by inductively coupled plasma-atomic emission spectrometer technique

The aim of this work was to study the growth characteristics of micro-plasma oxidation ceramic coatings on Ti-6Al-4V alloy. Compound ceramic coatings were prepared on Ti-6Al-4V alloy by pulsed micro-plasma oxidation (MPO) in NaAlO₂ solution. The phase composition and surface morphology of the coating were investigated by X-ray diffractometry and scanning electron microscopy. The solution of Ti from the substrate and the content of Al in the electrolyte were studied by inductively coupled plasma-atomic emission spectrometer (ICP-AES) technique. Ti from the substrate dissolved and came into the coating and the electrolyte during MPO process. The content of Ti in the electrolyte under the pulsed bi-polar mode was more than that of the pulsed single-polar mode. The phase composition and structure of the coating was attributable to the space steric hindrance of Al congregated on the electrode surface due to the effect of the electric field and the electrolyte characters. For the pulsed single-polar mode, the coating was mainly composed of a large amount of α-Al₂O₃ and a small amount of γ-Al₂O₃. And the coating was mainly structured by Al from the electrolyte. However, the coating was composed of a large amount of Al₂TiO₅ and a little α-Al₂O₃ and rutile TiO₂ for the pulsed bi-polar mode. And the coating was structured both by Ti from the substrate and Al from the electrolyte.     

Biomimetic apatite induction on Ca-containing titania

To understand the apatite induction mechanism in SBF, Ca-containing titania film without CaTiO₃ phase was fabricated by micro-arc oxidation (MAO) at low voltage (230 V) in an electrolytic solution containing calcium acetate monohydrate. Macro-porous, Ca-containing titania film was formed on the titanium substrate and the oxidized layer was composed of anatase and rutile phase. When immersed in 1.5SBF, no apatite was induced in the MAO specimen similar to the CaTiO₃-containing titania. However, after hydrothermal treatment at 250 °C for 2 h, numerous precipitates, presumably calcium phosphates, were formed on the surface of the titania after 7 day immersion and titania surface was entirely covered with apatite after 14 days of immersion. This study clearly showed that Ca-containing titania has the capability to induce apatite in SBF and hydrothermal treatment plays a decisive role in apatite induction, particularly producing surface hydroxyl groups such as Ca–OH or Ti–OH.     

Tracing locations of new coating material during spark anodizing of titanium

The growth of anodic coatings on titanium, under sparking conditions, is investigated in tracer experiments, using alkaline silicate and phosphate electrolytes. Coatings are formed sequentially in each electrolyte, with phosphorus and silicon located by energy-dispersive X-ray analysis and glow discharge optical emission spectroscopy. The coatings, containing anatase, rutile and amorphous oxide, with incorporated phosphorus and silicon species, are shown to grow by discrete thickening at sites of dielectric breakdown. New material is found near the metal, within the coating bulk and at the coating surface. Approximately 10–30% of the new material is located near to the coating surface and about 40–60% near to the metal. The findings are attributed to the formation of breakdown channels allowing access of electrolyte species to the inner parts of the coating and to subsequent rapid formation of coating material, under high temperatures, associated with increased local current density, and high pressures, associated with volume constraints on oxide growth and gas generation.     

Effect of heat treatment on bioactivity of anodic titania films

Anodic oxidation could be employed to produce crystalline titania films on Ti6Al4 V surfaces for inducing apatite formation in simulated body fluid (SBF). In this work, the effect of further heat treatment on the bioactivity of anodic titania films was researched. The surface constitution, morphology, crystal structure and apatite-forming ability of titania films were characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated the apatite formation on the Ti6Al4 V surfaces could be attributed to abundance of Ti-OH groups formed via anodic oxidation, but subsequent heat treatment would decrease the amount of surface hydroxyl (OH) groups and result in the loss of the apatite-forming ability.     

Preparation and characterization of a novel Si-incorporated ceramic film on pure titanium by plasma electrolytic oxidation

A Si-incorporated bioactive ceramic film was prepared on pure titanium by plasma electrolytic oxidation (PEO) in a new bath containing Ca²⁺, H₂PO₄⁻ and SiO₃²⁻. The film was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscope (XPS). The apatite-induced ability of PEO film was evaluated by soaking in a simulated body fluid (SBF) for various periods. The results showed that Si-incorporated PEO film present a porous microstructure, the pore size is around 1–5 μm. The film mainly consists of anatase and rutile and a small amount of CaHPO₄ and CaO, besides, bioactive compounds such as CaSiO₃ and SiO₂, also exist in the Si-incorporated PEO film. After immersion in SBF for 28 days, not only the surface layer but also the pores inside the Si-incorporated PEO film were completely filled by apatite crystals, whereas on the surface of a benchmark PEO film free of Si just present small piles of apatite crystals. Silicon incorporated into the PEO film provided more heterogeneous nucleation sites for apatite deposition and hence increased remarkably bioactivity of the PEO film.     

Microstructure and infrared emissivity property of coating containing TiO2 formed on titanium alloy by microarc oxidation

Ceramic coatings containing TiO₂ were formed on Ti6Al2Zr1Mo1V alloy surface by microarc oxidation (MAO) method. The microstructure, phase and chemical composition of the coatings were analyzed by SEM, XRD and EDS techniques. The coating mainly consists of rutile TiO₂ and a small amount of anatase TiO₂. The infrared emissivity values of coated and uncoated titanium samples when exposed to 700 °C were tested. It was found that the coating exhibits a higher infrared emissivity value (about 0.9) in the wavelength range of 8–14 μm than that of the uncoated titanium alloy, although which shows a slight increase from 0.1 to 0.3 with increasing exposure time at 700 °C. The relatively high infrared emissivity value of the MAO coating is possibly attributed to the photon emission from the as formed TiO₂ phase.     

甲醇分子在金红石TiO2(110)和锐钛矿TiO2(001)表面吸附和反应的活性位点

通过高分辨的扫描隧道显微术研究并比较了金红石型TiO₂(110)-(1×1)和锐钛矿型TiO₂(001)-(1×4)两种表面的活性位点． 在金红石型TiO₂(110)-(1×1)表面, 观察到氧空位缺陷是O₂和CO₂分子的活性吸附位点,而五配位的Ti原子是水分子和甲醇分子的光催化反应活性位点．在锐钛矿型TiO₂(001)-(1×4)表面,观察到完全氧化的表面,Ti原子更可能是六配位的,H₂O和O₂分子均不易在这些Ti原子上吸附．经还原后表面出现富Ti的缺陷位点, 这些缺陷位点对H₂O和O₂分子表现出明显的活性． 锐钛矿型TiO₂(001)-(1×4)表面的吸附和反应活性并不具有很高的活性,某种程度上其表现出的活性似乎低于金红石型TiO₂(110)-(1×1)表面．     

Synthesis of composite calcium-phosphate coatings via pulsed photon processing

The phase composition and mechanical properties of coatings generated on a Ti surface via the ion sputtering of a hydroxyapatite (HA) target and a compound (hydroxyapatite and Ti) target with subsequent pulsed photon processing (PPP) with incoherent xenon lamp radiation are investigated. It is found for the first time that pulsed photon processing accelerates the crystallization of amorphous films of Ca–P–O–H and Ca–P–O–H–Ti compositions, during which tricalcium phosphate Ca₃(PO₄)₂, titanium oxide TiO₂ (rutile, anatas), and perovskite CaTiO₃ are formed, depending on the radiation dose and the ratio between Ti and Ca phases (Ti/Ca) with hydroxyapatite structure. It is found that pulsed photon processing of initial amorphous coatings greatly increases their hardness (up to 10.9 GPa) and adhesion (up to 29.0 MPa).     

Characteristic and biocompatibility of the TiO2-based coatings containing amorphous calcium phosphate before and after heat treatment

TiO₂-based coating containing amorphous calcium phosphate (CaP) was prepared on titanium alloy by microarc oxidation (MAO). The increase in the EDTA-2Na concentration was unfavorable for the crystallization of TiO₂. After heat treatment, the amorphous CaP was crystallized. The thickness of the MAO coatings did not change when heat-treated at 400, 600 and 700 °C; while it increased slightly after heat treatment at 800 °C due to the crystallization of amorphous CaP and growth of TiO₂. No apparent discontinuity between the coatings and substrates was observed at various heat-treatment temperatures, indicating the MAO coatings with good interfacial bonding to the substrate. The heat treatment did not alter the chemical composition of the MAO coating and the chemical states of Ti, Ca and P elements. However, it increased the roughness (Ra) of the MAO coating and improved the wetting ability of the MAO coating. In this work, preliminary investigation of the MG63 cell proliferation on the surface of the MAO and heat-treated MAO coatings was conducted. The MAO coating surface with about Ra = 220 nm may be suitable for the MG63 cell adhesion and proliferation. The increased roughness of the heat-treated MAO coatings may result in a decrease in the ability for cell adhesion and proliferation.     

Fretting wear behaviour of microarc oxidation coatings formed on titanium alloy against steel in unlubrication and oil lubrication

Ceramic coatings were formed on Ti6Al4V alloy surface by microarc oxidation (MAO) in a Na₂SiO₃ system solution. Unlubricated, smear oil and oil bath lubricated fretting tests were performed on MAO coatings against 52100 steel on a fretting wear tester. Microstructural investigation of the worn surfaces was performed and the wear mechanisms were studied. The results show that the coatings are mainly composed of rutile and a small amount of anatase TiO₂, both in nano grain structure. Friction coefficient of microarc oxidation coatings under oil bath lubrication was significantly reduced, favorable stable at 0.15, which indicates that the coatings with oil lubricated lowered the shear and adhesive stresses between contact surfaces, consequently alleviating the possibility of initiation and propagation of cracks in the inner layer of the coating or titanium alloy substrate.