The dissolution of cellulose in NaOH-based aqueous system by two-step process

A new dissolution method, a two-step process, for cellulose in NaOH/urea aqueous system was investigated with ¹³C NMR, wide X-ray diffraction (WXRD), and solubility test. The two steps were as follows: (1) formation and swelling of a cellulose–NaOH complex and (2) dissolution of the cellulose–NaOH complex in aqueous urea solution. The dissolution mechanism could be described as strong interaction between cellulose and NaOH occurring in the aqueous system to disrupt the chain packing of original cellulose through the formation of new hydrogen bonds between cellulose and NaOH hydrates, and surrounding the cellulose–NaOH complex with urea hydrates to reduce the aggregation of the cellulose molecules. This leads to the improvement in solubility of the polymer and stability of the cellulose solutions. By using this two-step process, cellulose can be dissolved at 0–5 °C in contrast to the known process that requires −12 °C. Regenerated cellulose (RC) films with good mechanical properties and excellent optical transmittance were prepared successfully from the cellulose solution.     

Effects of polymer concentration and coagulation temperature on the properties of regenerated cellulose films prepared from LiOH/urea solution

Aqueous 5 wt% LiOH/12 wt% urea solution pre-cooled to −12 °C has a more powerful ability to dissolve cellulose compared to that of NaOH/urea and NaOH/thiourea solution system. The influences of the cellulose concentration and coagulation temperature on the structure, pore size and mechanical properties of the cellulose films prepared from LiOH/urea system were investigated. The cellulose films exhibited good mechanical properties either at wet or dry state and their pore size and water permeability at wet state can be controlled by changing the cellulose concentration or coagulation temperature. With a decrease of the coagulation temperature, the mechanical properties and optical transmittance of the cellulose films enhanced, as a result of the formation of relative smaller pore size and denser structures. This work provided a promising way to prepare cellulose films with different pore sizes at wet state and good physical properties at dry state.     

Influence of finishing oil on structure and properties of multi-filament fibers from cellulose dope in NaOH/urea aqueous solution

Cellulose multi-filament fibers have been spun successfully on a pilot plant scale, from a cellulose dope in 7 wt% NaOH/12 wt% urea aqueous solution pre-cooled to −12 °C. Coagulation was accomplished in a bath with 10 wt% H₂SO₄/12 wt% Na₂SO₄ and then 5 wt% H₂SO₄ aqueous solution. By using different finishing oil, including H₂O, 4% glycerol aqueous solution, 2% polyvinyl alcohol (PVA) aqueous solution, 2% polyethylene glycol octyl phenylether (OP) aqueous solution, mobol and 2%glycerol/1%PVA/1%OP aqueous solution (PGO), we prepared six kinds of the cellulose multi-filaments, with tensile strength of 1.7–2.1 cN/dtex. Their structure and properties were investigated with scanning electron microscope (SEM), ¹³C NMR solid state, wide-angle X-ray diffraction (WAXD) and tensile testing. The cellulose fibers treated with PGO possessed higher mechanical properties and better surface structure than others. Interestingly, although the orientation of the cellulose multi-filaments is relatively low, the tensile strength of the single-fiber was similar to that of Lyocell. It was worth noting that the dyeability of the multi-filament fibers was superior to viscose rayon.     

Effects of temperature and molecular weight on dissolution of cellulose in NaOH/urea aqueous solution

Dissolution of cellulose having different viscosity-average molecular weight (M _η ) in 7 wt%NaOH/12 wt%urea aqueous solution at temperature from 60 to −12.6°C was investigated with optical microscope, viscosity measurements and wide X-ray diffraction (WXRD). The solubility (S_a) of cellulose in NaOH/urea aqueous solution strongly depended on the temperature, and molecular weight. Their S_a values increased with a decrease in temperature, and cellulose having M _η below 10.0 × 10⁴ could be dissolved completely in NaOH/urea aqueous solution pre-cooled to −12.6°C. The activation energy of dissolution (E_a,s) of the cellulose dissolution was a negative value, suggesting that the cellulose solution state had lower enthalpy than the solid cellulose. The cellulose concentration in this system increased with a decrease of M _η to achieve about 8 wt% for M _η of 3.1 × 10⁴. Moreover, cellulose having 12.7 × 10⁴ could be dissolved completely in the solvent pre-cooled to −12.6°C as its crystallinity (χ _c) decreased from 0.62 to 0.53. We could improve the solubility of cellulose in NaOH/urea aqueous system by changing M _η , χ _c and temperature. In addition, the zero-shear viscosity (η ₀ ) at 0°C for the 4 wt% cellulose solution increased rapidly with an increase of M _η , as a result of the enhancement of the aggregation and entanglement for the relatively long chains.     

Influence of coagulation temperature on pore size and properties of cellulose membranes prepared from NaOH–urea aqueous solution

The morphology and structure of the regenerated cellulose membranes prepared from its NaOH–urea aqueous solution by coagulating with 5 wt% H₂SO₄–10 wt% Na₂SO₄ aqueous solution with different temperatures and times were investigated. The pore size, water permeability and physical properties of the membranes were measured with scanning electron micrograph (SEM), wide X-ray diffraction (WXRD), Fourier transfer infrared spectroscopy (FTIR), flow rate method, and tensile testing. The SEM observation revealed that the structure and pore size of the membranes changed drastically as a function of the coagulation temperature. The membranes coagulated at lower temperatures tended to form the relatively small pore size than those at higher temperatures. On the contrary, the membranes coagulated at different times exhibited similar pore size. Interestingly, the mean pore size and water permeability of the membranes increased from 110 nm with standard deviation (SD) of 25 nm and 12 ml h⁻¹ m⁻² mmHg⁻¹ respectively to 1,230 nm with SD of 180 nm and 43 ml h⁻¹ m⁻² mmHg⁻¹ with an increase in coagulation temperature from 10 to 60°C. However, the membranes regenerated below 20°C exhibited the dense structure as well as good tensile strength and elongation at break. The result from FTIR and ultraviolet-visible (UV-vis) spectroscopy indicated that the relatively strong intermolecular hydrogen bonds exist in the cellulose membranes prepared at lower coagulation temperatures. This work provided a promising way to prepare cellulose materials with different pore sizes and physical properties by controlling the coagulation temperature.     

Improvement of mechanical and oxygen barrier properties of cellulose films by controlling drying conditions of regenerated cellulose hydrogels

Mechanical, thermal and oxygen barrier properties of regenerated cellulose films prepared from aqueous cellulose/alkali/urea solutions can be markedly improved by controlling the drying conditions of the films. By pre-pressing followed by vacuum drying under compression, the tensile strength, Young’s modulus, coefficient of thermal expansion and oxygen permeability of the dried films reached 263 MPa, 7.3 GPa, 10.3 ppm K⁻¹ and 0.0007 ml μm m⁻² day⁻¹ kPa⁻¹, respectively. Thus, films produced in this way show the highest performance of regenerated cellulose films with no orientation of cellulose chains reported to date. These improved properties are accompanied by a clear increase in cellulose II crystallinity from 50 to 62% during pre-pressing/press-vacuum drying process. At the same time, the film density increased from 1.45 to 1.57 g cm⁻³, and the moisture content under equilibrium conditions decreased from 14.1 to 9.8%. Hence, the aqueous alkali/urea solvent system has potential applications in producing new and environmentally friendly cellulose films with high performances through control of the drying conditions.     

Cellulose II nanoelements prepared from fully mercerized, partially mercerized and regenerated celluloses by 4-acetamido-TEMPO/NaClO/NaClO2 oxidation

A softwood bleached kraft pulp (SBKP) and cotton lint cellulose were fully or partially mercerized, and these along with celluloses and commercially available regenerated cellulose fiber and beads were oxidized by 4-acetamido-TEMPO/NaClO/NaClO₂ at 60 °C and pH 4.8. Weight recovery ratios and carboxylate contents of the oxidized celluloses were 65–80% and 1.8–2.2 mmol g⁻¹, respectively. Transparent and viscous dispersions were obtained by mechanical disintegration of the TEMPO-oxidized celluloses in water. These aqueous dispersions showed birefringence between cross-polarizers, indicating that mostly individualized cellulose nanoelements dispersed in water were obtained by these procedures. Transmission electron microscopy observation showed that the cellulose nanoelements prepared from mercerized SBKP, repeatedly mercerized SBKP, mercerized cotton lint cellulose, regenerated cellulose beads and 18% NaOH-treated SBKP, i.e. partially mercerized SBKP, had similar morphologies and sizes, 4–12 nm in width and 100–200 nm in length. The 18% NaOH-treated SBKP was converted to cellulose nanoelements consisting of both celluloses I and II.     

Microfiltration performance of regenerated cellulose membrane prepared at low temperature for wastewater treatment

A series of regenerated cellulose membranes with pore diameters ranging from 21 to 52 nm have been prepared by dissolving cellulose in 5 wt% LiOH/12 wt% urea aqueous solution re-cooled to −12 °C. The influences of cellulose concentration on the structure, pore size, and the mechanical properties of the membrane were studied by using Wide angle X-ray diffraction, scanning electron micrography and tensile testing. Their pore size, water permeability, equilibrium-swelling ratio and fouling behaviors of the cellulose membranes were characterized. The water-soluble synthetic and natural polymers as organic matter were used to evaluate the microfiltration performance of the regenerated cellulose membrane for wastewater treatment in aqueous system. The results revealed that the organic matter with molecular weight more than 20 kDa effected significantly on the membrane pore density, and reducing factor a _2, whereas that having molecular weight less than 20 kDa exhibited a little influence on the membrane pore size reducing factor a ₁. Furthermore, a simple model to illustrate of microfiltration process of the RC membrane for wastewater treatment was proposed.     

Preparation of Co–Al and Ni–Al layered double hydroxide thin films by a sol–gel process with hot water treatment

Using hot water treatment of sol–gel derived precursor gel films, Co–Al and Ni–Al layered double hydroxide (LDH) thin films were prepared. The precursor gel films of Al₂O₃–CoO or Al₂O₃–NiO were prepared from cobalt or nickel nitrates and aluminum tri-sec-butoxide using the sol–gel method. Then, the precursor gel films were immersed in a NaOH aqueous solution of 100 °C. Nanocrystallites of Co–Al and Ni–Al LDH were precipitated with the hot water treatment with NaOH solution. The largest amounts of nanocrystals were obtained with a solution of pH = 10 for Co–Al LDH, and with that of pH = 9 for Ni–Al LDH. X-ray diffraction measurements confirmed that this process formed CO₃ ²⁻ intercalated LDHs. Both Co–Al and Ni–Al LDH thin films were confirmed to work as electrodes for electrochemical devices by cyclic voltammogram measurements.     

Structure and properties of regenerated cellulose fibers from aqueous NaOH/thiourea/urea solution

Regenerated cellulose fibers were successfully prepared through dissolving cotton linters in NaOH/thiourea/urea aqueous solution at ?2 °C by a twin-screw extruder and wet-spinning process at varying precipitation and drawing conditions. The dissolution process of an optimized 7 wt% cellulose was controlled by polarizing microscopy and resulted in a transparent and stable cellulose spinning dope. Rheological investigations showed a classical shear thinning behavior of the cellulose/NaOH/thiourea/urea solution and a good stability towards gelation. Moreover, the mechanical properties, microstructures and morphology of the regenerated cellulose fibers were studied extensively by single fiber tensile testing, X-ray diffraction, synchrotron X-ray investigations, birefringence measurements and field-emission scanning electron microscopy. Resulting fibers demonstrated a smooth surface and circular cross-section with homogeneous morphological structure as compared with commercial viscose rayon. At optimized jet stretch ratio, acidic coagulation composition and temperature, the structural features and tensile properties depend first of all on the drawing ratio. In particular the crystallinity and orientation of the novel fibers rise with increasing draw ratio up to a maximum followed by a reduction due to over-drawing and oriented crystallites disruption. The microvoids in the fiber as analysed with SAXS were smaller and more elongated with increasing drawing ratio. Moreover, a higher tensile strength (2.22 cN/dtex) was obtained in the regenerated fiber than that of the viscose rayon (2.13 cN/dtex), indicating higher crystallinity and orientation, as well as more elongated and orientated microvoid in the regenerated fiber. All in all, the novel extruder-based method is beneficial with regard to the dissolution temperature and a simplified production process. Taking into account the reasonable fiber properties from the lab-trials, the suggested dissolution and spinning route may offer some prospects as an alternative cellulose processing route.     

Homogenous synthesis of 3-allyloxy-2-hydroxypropyl-cellulose in NaOH/urea aqueous system

3-Allyloxy-2-hydroxypropylcelluloses (AHP-celluloses), reactive unsaturated cellulose derivatives, were homogeneously synthesized by the reaction of cellulose with allyl glycidyl ether (AGE) in NaOH/urea aqueous solution. Water-soluble AHP-celluloses with DS_NMR = 0.32–0.67 were prepared from microcrystalline cellulose. The degree of substitution (DS) of AHP-celluloses could be controlled by varying the molar ratio of AGE and NaOH to AGU and the reaction conditions. The structure of AHP-cellulose samples were characterized by means of FT-IR, NMR spectroscopy and size exclusion chromatography. The cellulose ether shows thermoreversible flocculation. Bromination reactions were carried out as subsequent functionalization both to illustrate the reactivity of the allyl function and to determine the DS values.     

Effect of wet spinning parameters on the properties of novel cellulosic fibres

Novel cellulose fibres (Biocelsol) were spun by traditional wet spinning technique from the alkaline solution prepared by dissolving enzyme treated pulp directly into aqueous sodium zincate (ZnO/NaOH). The spinning dope contained 6 wt.% of cellulose, 7.8 wt.% of sodium hydroxide (NaOH) and 0.84 wt.% of zinc oxide (ZnO). The fibres were spun into 5% and 15% sulphuric acid (H₂SO₄) baths containing 10% sodium sulphate (Na₂SO₄). The highest fibre tenacity obtained was 1.8 cNdtex⁻¹ with elongation of 15% and titre of 1.4 dtex. Average molecular weights and shape of molecular weight distribution curves of the celluloses from the novel wet spun cellulosic fibre and from the commercial viscose fibre were close to each other.     

The thermodynamics study on the dissolution mechanism of cellobiose in NaOH/urea aqueous solution

NaOH/urea aqueous solution is a novel, green solvent for cellulose. To explain why cellulose just be dissolved in this solvent under ?13 °C, we studied and discussed the dissolving process of cellobiose in water, urea solution, NaOH solution and NaOH/urea aqueous solution. Dissolving cellobiose in water and the urea solution absorb heat, which is an entropy-driven process. Dissolving cellobiose in NaOH solution and mixed NaOH/urea solution is exothermic, which is an enthalpy-driven process. OH^? plays an important role in the dissolving process by forming a hydrogen-bonding complex. From the thermodynamic point of view, negative entropy can well interpret why cellulose must be dissolved in cold NaOH/urea aqueous solution.     

Dissolving of cellulose in PEG/NaOH aqueous solution

Here, a new solvent system for cellulose is reported. The solvent is a mixed aqueous solution of 1.0 wt.% poly(ethylene glycol) (PEG) and 9.0 wt.% of NaOH. Cellulose powder was added into the mixture at room temperature at first, and freezing it at −15 °C for 12 h following a thaw of the mixture at room temperature under strong stirring. There formed a clean solution of cellulose, and the optical microscopy was used to record the dissolving process. ¹³C-NMR, FT-IR, XRD, and intrinsic viscosity measurements revealed that there forms a homogeneous solution of cellulose in the new solvent system. The maximum solubility of cellulose with average molecular weight of 1.32 × 10⁵ g mol⁻¹ in the solvent system is 13 wt.%. The cellulose solution in the new solvent system is stable, even for 30 days storage at room temperature.     

Cellulose scaffolds modulated synthesis of Co<Subscript>3</Subscript>O<Subscript>4</Subscript> nanocrystals: preparation,characterization and properties

Magnetic Co₃O₄ nanoparticles were prepared by using microporous regenerated cellulose films as sacrificial scaffolds. The cellulose macromolecules and the porous structure of the films made them used as spatially confined reacting sites where Co(OH)₂ nanoparticles could be synthesized in situ. When the cellulose matrix was removed by sintering at 500 °C, Co₃O₄ nanoparticles were obtained. XRD and XPS indicated that the prepared nanoparticles were pure Co₃O₄ without any impurity. TEM and SEM images revealed that the particle size of the nanoparticles was smaller than 100 nm. The nanoparticles had weak ferromagnetic properties at 25 °C. Furthermore, the pronounced quantum confinement effects of the synthesized nanoparticles have been observed, the optical bandgap energies determined were about 1.92 ~ 2.12 and 2.74 ~ 2.76 eV for O²⁻ → Co³⁺ and O²⁻ → Co²⁺ charge-transfer processes, respectively. Furthermore, the resulted Co₃O₄ nanoparticles behaved stable electrochemical performance with promising applications in the electrode for lithium ion battery.     

Interfacial assembly of ZnO–cellulose nanocomposite films via a solution process: a one-step biomimetic approach and excellent photocatalytic properties

A bioinspired mineralization route to directly prepare ZnO–cellulose nanocomposite (ZCN) films from a cellulose–NaOH/urea/zincate solution was demonstrated in this study. By adding non-acid coagulants, an inclusion complex consisting of NaOH, urea and zincate, which was bound to the cellulose molecules, was broken. As a result, the cellulose aggregates occurred, which simultaneously aided the mineralization of ZnO nanostructures at room temperature. The structure and properties of the ZCN films were characterized using FE-SEM, TEM, XRD, UV–Vis spectra, XPS, TG, tensile testing and photocatalytic activity tests. Through changing different coagulants, the content and mean size of ZnO in the ZCN films varied in the range of 10.8–14.9 wt% and 56.8–146.8 nm, respectively. Owing to good interfacial interaction, the ZCN films displayed good mechanical and excellent photocatalytic properties. The mechanical strength and elongation at break of the ZCN films attained 46.7 MPa and 6.4 %, respectively. The degradation efficiency of rhodamine B reached 99.3 % within 50 min under UV light and only showed a slight decrease after three cycles. The cellulose-mediated bioinspired approach was expected to introduce a method for preparing functional cellulose-based materials under mild conditions for various niche applications.     

Anomalous reinforcing effects in cellulose gel-based polymeric nanocomposites

Cellulose-synthetic polymer nanocomposite films were prepared by immersion of cellulose gel in polymer solutions followed by dry casting. The cellulose hydrogel was prepared from aqueous alkali-urea solution. As the synthetic polymer, polystyrene (PS) and poly(methyl methacrylate) (PMMA) were used. The polymer content could be changed between 10 and 80% by changing polymer concentration of immersing solution. While the mechanical properties of the cellulose-PMMA composite films showed a nearly linear dependence on PMMA content, those of cellulose-PS composites showed an anomalous behavior; both tensile strength and Young’s modulus showed prominent maxima at 15–30 wt% PS contents. This anomaly may have resulted from the specific interaction between the aromatic ring of PS and the hydrophobic plane of the glucopyranoside. Both PMMA and PS composite films showed significant improvements in dimensional thermal stability; up to 25 wt% synthetic polymer content, the coefficient of thermal expansion (CTE) was as low as ca. 30 ppm/K, about 1/3 of the pure polymers. This indicates that the regenerated cellulose network is effective in suppressing thermal expansion of the synthetic polymers.     

尿素/己内酰胺/氢氧化钠/水溶剂体系对纤维素的溶解和再生性能

探讨了尿素/己内酰胺/氢氧化钠/水溶剂体系对纤维素的溶解和再生情况.利用正交试验确定了该体系各组分的最佳组成(质量分数):尿素10%,己内酰胺4%,氢氧化钠8%.采用红外光谱(FTIR)、热重失重(TGA)分析和X射线衍射(XRD)等手段对再生前后的纤维素进行了表征.结果表明,该溶剂体系对纤维素具有良好的溶解性能,并且是纤维素的直接溶剂;低温有利于纤维素的溶解;溶解再生后的纤维素晶型发生了变化,热稳定性有所降低.     

Interaction between –OH groups of methylcellulose and solvent in NaOH/urea aqueous system at low temperature

To clarify the interaction between the –OH groups of cellulose and NaOH/urea in aqueous solutions, methylcellulose (MC) was used as solute to study its solution properties at low temperature. Dynamic light scattering, ¹³C NMR spectroscopy, differential scanning calorimetry, and transmission electron microscopy (TEM) were used to characterize the MC macromolecular size and intermolecular interactions between MC and solvent molecules. The results revealed that MC existed mainly as individual molecules in the NaOH/urea aqueous solution prepared by freeze-thawing process, whereas aggregates occurred in the MC solution prepared at room temperature. DLS further confirmed that MC existed mainly as individual flexible chains in the solution treated at low temperature. TEM images showed the sphere-like coil appearance of the MC macromolecules in the solution prepared at low temperature. Therefore, the strong interaction between –OH groups of MC and solvent occurred at low temperature, leading to the formation of the imperfect inclusion complex through hydrogen bonding network between MC, NaOH, urea and water.     

Strength and barrier properties of MFC films

The preparation of microfibrillar cellulose (MFC) films by filtration on a polyamide filter cloth, in a dynamic sheet former and as a surface layer on base paper is described. Experimental evidence of the high tensile strength, density and elongation of films formed by MFC is given. Typically, a MFC film with basis weight 35 g/m² had tensile index 146 ± 18 Nm/g and elongation 8.6 ± 1.6%. The E modulus (17.5 ± 1.0 GPa) of a film composed of randomly oriented fibrils was comparable to values for cellulose fibres with a fibril angle of 50°. The strength of the films formed in the dynamic sheet former was comparable to the strength of the MFC films prepared by filtration. The use of MFC as surface layer (0–8% of total basis weight) on base paper increased the strength of the paper sheets significantly and reduced their air permeability dramatically. FEG-SEM images indicated that the MFC layer reduced sheet porosity, i.e. the dense structure formed by the fibrils resulted in superior barrier properties. Oxygen transmission rates (OTR) as low as 17 ml m⁻² day⁻¹ were obtained for films prepared from pure MFC. This result fulfils the requirements for oxygen transmission rate in modified atmosphere packaging.