Effect of epoxidized sunflower oil on polylactic acid properties

Epoxidized sunflower oil (ESO) was utilized as a plasticizer for polylactic acid (PLA) using chloroform as a solvent by a solution casting process at various ratios of PLA to ESO. Fourier-transform infrared (FTIR) spectroscopy was used to identify the functional groups of PLA, ESO, and PLA/ESO blends. Thermal stability and mechanical and morphological properties of the blends were investigated by thermogravimetric analysis, tensile property measurements, and scanning electron microscopy technique, respectively. The FTIR spectra indicate that there are some molecular interactions by intermolecular hydrogen bonding between PLA and ESO. PLA/ESO blends show high thermal stability and significant improvement of mechanical properties compared with pure PLA. The highest elongation at break was obtained when the ratio of the PLA/ESO blend was 80/20. Morphological results of PLA/ESO blends show that ESO was well miscible with PLA.     

Preparation and characterization of PP/clay nanocomposites based on modified polypropylene and clay

X‐ray diffraction and differential scanning calorimeter (DSC) methods have been used to investigate the crystallization behavior and crystalline structure of hexamethylenediamine (HMDA)‐modified maleic‐anhydride‐grafted polypropylene/clay (PP‐g‐MA/clay) nanocomposites. These nanocomposites have been prepared by using HMDA to graft the PP‐g‐MA (designated as PP‐g‐HMA) and then mixing the PP‐g‐HMA polymer in hot xylene solution, with the organically modified montmorillonite. Both X‐ray diffraction data and transmission electron microscopy images of PP‐g‐HMA/clay nanocomposites indicate that most of the swellable silicate layers are exfoliated and randomly dispersed into PP‐g‐HMA matrix. DSC isothermal results revealed that introducing 5 wt % of clay into the PP‐g‐HMA structure causes strongly heterogeneous nucleation, which induced a change of the crystal growth process from a three‐dimensional crystal growth to a two‐dimensional spherulitic growth. Mechanical properties of PP‐g‐HMA/clay nanocomposites performed by dynamic mechanical analysis show significant improvements in the storage modulus when compared to neat PP‐g‐HMA. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3242–3254, 2005     

An experimental and theoretical mechanistic analysis of thermal degradation of polypropylene/polylactic acid/clay nanocomposites

Polypropylene/polylactic acid (PP/PLA) blends containing 5 wt% of nanoclay in presence and absence of an ethylene‐butylacrylate‐glycidyl methacrylate terpolymer as compatibilizer were prepared by melt‐mixing process. A matrix‐droplet–type morphology confirmed by transmission electron microscope (TEM) and scanning electron microscopy (SEM) studies is formed in presence and absence of the compatibilizer in which the clay platelets were mainly localized in the polylactic acid (PLA) dispersed phase. Degradation studies by means of thermogravimetry analysis (TGA) and analysis of degradation activation energy (E_a), T_max (maximum degradation temperature), and ΔT (difference between initial and final degradation temperatures) parameters for each polymer component of the system revealed that incorporation of less stable PLA phase to polypropylene (PP) decreases E_a and T_max parameters, and hence, reduces the thermal stability of PP phase, while incorporation of clay nanoplatelets to the neat blend further reduces its thermal stability attributed to their lack of localization in PP phase. Compatibilization of the filled system results in migration of clay nanoplatelets toward PP and improves E_a and T_max of PP phase. On the other hand, the E_a and T_max of PLA phase of the blend were increased with incorporation of clay and its localization within that phase, while compatibilization of the filled system slightly reduces thermal stability of PLA phase due to migration of clay toward PP. A correlation was found between E_a and intensity of the thermogravimetry analysis Fourier‐transform infrared spectroscopy (TGA‐FTIR) peaks of the evolved products. Using the Criado method, a detailed analysis on degradation mechanism of each component was performed, and the changes in the degradation mechanism of the developed systems were determined.     

Effects of heat and pressure on intercalation structures of isobutylene‐isoprene rubber/clay nanocomposites. I. Prepared by melt blending

In this work, the effects of heat and pressure on intercalated structures of isobutylene‐isoprene rubber/clay nanocomposites (IIRCNs) prepared by melt blending were investigated. Not only the local intercalated structures were monitored by wide‐angle X‐ray diffraction, but also the spatial distributions of intercalated structures were observed by transmission electron microscope. The experimental result reveals that the intercalated structures and their spatial distributions in the matrix are extensively altered by the thermal treatment at atmospheric or higher pressure. The possible microstructural models for untreated and treated IIRCNs were put forward. The observed phenomena were interpreted from the viewpoints of thermodynamics and kinetics theories as well as the feature of rubber. Finally, guidelines were proposed for designing curing system to achieve desired intercalated/exfoliated morphology. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2653–2664, 2005     

Preparation of highly exfoliated epoxy/clay nanocomposites by clay grafted with liquid crystalline epoxy

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved by intercalating liquid crystalline epoxy into clay intragallery as well as using a so-called ‘solution compounding’ process. In this process, clay modified was first treated with trichloromethane to form organoclay-trichloromethane suspension followed by liquid crystalline epoxy modification. The liquid crystalline epoxy grafted clay was then mixed extensively with epoxy to form epoxy/nanoclay composites. The mechanism of exfoliation was explored by monitoring the change of morphology of organoclay during each stage of processing with X-ray diffraction (XRD). The liquid crystalline epoxy grafted clay synthesised was characterised by fourier transform infrared spectroscopy (FT-IR) and polarising optical microscopy (POM). The clay platelets uniformly dispersed and highly exfoliated in the whole epoxy matrix were observed using transmission electron microscopy (TEM) and FT-IR imaging system. The epoxy nanocomposites were fabricated by incorporating different liquid crystalline epoxy grafted clay loading. The results revealed that the incorporation of liquid crystalline epoxy grafted clay resulted in a significant improvement in glass transition temperature (Tg) derived from dynamic mechanical analysis (DMA) and thermal stability measured by thermogravimetric analysis (TGA).     

Treatment of acidic palm oil for fatty acid methyl esters production

Acidic crude palm oil (ACPO) produced from palm oil mills with an acid value of 18 mg g⁻¹ was considered to be a possible feedstock for biodiesel production. Due to its high acidity, conventional transesterification cannot be applied directly for biodiesel production. Methane sulphonic acid (MSA, CH₃SO₃H) is used to reduce the acidity prior to the alkaline transesterification reaction. The laboratory-scale experiments involved an MSA to ACPO dosage of 0.25–3.5 %, a molar ratio (methanol to ACPO) from 4: 1 to 20: 1, reaction temperature of 40–80°C, reaction time of 3–150 min, and stirrer speed of 100–500 min⁻¹. The optimum esterification reaction conditions were 1 % of catalyst to ACPO, with a molar ratio of methanol to ACPO of 8: 1, a stirring speed of 300 min⁻¹, for 30 min and at 60°C. Under these conditions, the FFA content was reduced from 18 mg g⁻¹ to less than 1 mg g⁻¹ and with a yield of 96 %. The biodiesel produced met the EN14214 standard specifications. MSA was recycled for three times without losing its activity. The biodiesel produced in a two-stage process has a low acid value (0.14 mg g⁻¹).     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Preparation and applications of novel fluoroalkyl end-capped 2-acrylamido-2-methylpropanesulfonic acid oligomer/clay nanocomposites

New fluoroalkyl end-capped 2-acrylamido-2-methylpropanesulfonic acid oligomers/clay composites were prepared by reaction of fluoroalkanoyl peroxide with the corresponding monomer in the presence of clay in aqueous solutions. These obtained fluorinated composites were nanometer size-controlled and were found to exhibit a good dispersibility in water and polar organic solvents such as methanol. The contents of clay in these nanocomposites were estimated to be 3～19% by the thermogravimetric analysis measurements. X-ray diffraction spectra showed the successful intercalation of fluorinated oligomers into the interlayer spaces of clay. These fluorinated clay nanocomposites were applied to the surface modification of poly(vinyl alcohol). In addition, these fluorinated nanocomposites were found to interact with methylene blue effectively to afford the fluorinated oligomers/clay/methylene blue nanocomposites.     

Synthesis of waterborne acrylic/clay nanocomposites by controlled surface initiation from macroinitiator modified montmorillonite

The nitroxide mediated controlled surface initiated polymerization of methyl methacrylate (MMA)/butyl acrylate (n-BA) was carried out with a macroinitiator modified montmorillonite. The macroinitiator was synthesized by the nitroxide mediated polymerization of vinylbenzyl trimethylammonium chloride (VBTMACl), methylmethacrylate (MMA) and styrene (S) at 90 °C using BlocBuilder®. The macroinitiator was exchanged with the sodium cations of the montmorillonite, to yield surface modified reactive montmorillonite. The bulk polymerizations of BA/MMA from the clay surface produced controlled molecular weight polymers that were able to exfoliate the clay. This controlled polymer/clay nanocomposite was used as masterbatch and further dispersed in monomers and miniemulsified to perform miniemulsion polymerization of BA/MMA (90/10 wt.%) at 30 wt.% solids content at low emulsifier concentration. The adhesive properties of the nanocomposites prepared with the masterbatch were proved to be better than those prepared with an organically modified clay.     

Barrier properties of polylactic acid/layered silicate nanocomposites for food contact applications

Polylactic acid/layered silicate nanocomposite films were prepared by solution casting technique. Four types of organo modified montmorillonite and an unmodified bentonite were used as inorganic fillers. The structural characterizations were done by FTIR/ATR and dispersion of the layered silicates was determined by XRD. XRD results showed that the prepared nanocomposites showed flocculated, intercalated and exfoliated structure. The highest crystallinity degree obtained was 28. Overall migration tests were studied with food simulants included distilled water, 3% acetic acid, 95% ethanol. The migration values of all the prepared films were found to be below the allowed limit (10 mg/dm²). The best result in oxygen gas transmission and water vapor transmission rates were 233.4 cm³ mm/m² day MPa and 98.3 g/m² day, respectively. Consequently the oxygen barrier property has increased by 34% and water vapor barrier property increment was 65% when compared to pure PLA film.     

Preparation and thermal stability of boron-containing phenolic resin/clay nanocomposites

In order to further improve thermal stability of the phenolic resins, we combined boron and clay with phenolic resins to prepare nanocomposites (BH-B, BP-B, and BE-B series). Boron-containing phenolic resin/clay (montmorillonite) nanocomposites were prepared using in situ polymerization of resol-type phenolic resins. Montmorillonite (MMT) was modified by benzyldimethylhexadecylammonium chloride (BH), benzyldimethyphenylammonium chloride (BP), and benzyltriethylammonium chloride (BE). X-ray diffraction measurements and transmission electron microscope (TEM) observations showed that clay platelets were partially exfoliated after complete curing of the phenolic resins. Thermogravimetric analysis showed that thermal decomposition temperatures (T_d) and residual weight at 790 °C of cured boron-containing nanocomposites were much higher than the corresponding nanocomposites without boron. For example, the rise in decomposition temperature of BE-B10% is about 42 °C (from 520 to 566 °C), whereas the increase in char yields is 6.4% (from 66.2% to 72.6%). However, the boron-containing composites were more prone to absorb moisture (ca. 9-14%) than boron-free ones (ca. 3-4%), which was attributed to unreacted or partially reacted boric acid during preparation process.     

Preparation,characterization and application of maleic anhydride-modified polylactic acid macromonomer based on direct melt polymerization

A one-pot two-step method based on direct melt polymerization (DMP) for the synthesis of polylactic acid (PLA) macromonomer and its further functionalized application has been developed. The first stage of the reaction is a copolycondensation of lactic acid (LA) and maleic anhydride (MAH) to obtain the macromolecule poly(lactic acid-co-maleic anhydride) (PLAM) with reactive double bonds, and the second stage is a radical copolymerization of different acrylates with PLAM to afford the modified PLA functional materials. The influences of the acrylates have been investigated. The results show that the species with substituted methyl groups in acrylate can polymerize relatively stable. On the other hand, the more carbon atoms in the ester segment of acrylate, the higher intrinsic viscosity [η] and terminal decomposition temperature for the acrylate-modified PLAMs. Among six kinds of acrylates used as the third monomer, such as acrylic acid (AA), methyl acrylate (MA), butyl acrylate (BA), methacrylic acid (MAA), methyl methacrylate (MMA), and butyl methacrylate (BMA), the BMA-modified PLAM has the biggest [η] (0.7566 dL/g) and the terminal decomposition temperature (418 °C) for there are more carbon atoms in BMA. Due to excellent reactivity of the intermediate PLAM, the final modified product can have the anticipated properties for the PLA material by the controllable regulating as different purposes. Thus, this strategy as a green and simple method provides well application prospect for PLA materials in industrial plastics, biomedicine etc.     

Melt blending of ethylene‐vinyl alcohol copolymer/clay nanocomposites: Effect of the clay type and processing conditions

Ethylene‐vinyl alcohol copolymer (EVOH)/clay nanocomposites were prepared via dynamic melt blending. The effect of the processing parameters on blends containing two clay types in different amounts was examined. The blends were characterized with a Brabender plastograph and capillary rheometer, differential scanning calorimetry, dynamic mechanical thermal analysis (DMTA), X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). XRD showed advanced EVOH intercalation within the galleries, whereas TEM images indicated exfoliation, thereby complementing the XRD data. A dilution process with EVOH and clay treatment in an ultrasonic bath before melt blending did not add to the intercalation level. Different trends were observed for the EVOHs containing two different clay treatments, one claimed to be treated for EVOH and the other for amine‐cured epoxy. They reflected the differences in the amounts of the strongly interacting polymer for the two nanocomposites. Thermal analysis showed that the melting temperature, crystallization temperature, and heat of fusion of the EVOH matrix sharply decreased with both increasing clay content and processing times. Significantly higher viscosity levels were obtained for the blends in comparison with those of the neat polymer. The DMTA spectra showed higher glass‐transition temperatures for the nanocomposites in comparison with those of the neat EVOH. However, at high clay loadings, the glass‐transition temperature remained constant, presumably because of an adverse plasticizing effect of the low moleculared mass onium ions treating the clays. The storage modulus improved when clay treated for EVOH was used, and it deteriorated when amine‐cured epoxy clay was incorporated, except for the sonicated clay. TGA results showed significant improvements in the blends' thermal stability in comparison with that of the neat EVOH, which, according to TEM, was greater for the intercalated structures rather than for exfoliated ones. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1741–1753, 2002     

Pyrolysis of residual palm oil in spent bleaching clay by modified tubular furnace and analysis of the products by GC–MS

In this study, spent bleaching clay containing 26.6 wt.% of residual palm oil was pyrolyzed using a tubular furnace. Carboxylic acids ranging from C₉-C₁₈ and alkanes ranging from C₁₆-C₄₄ were the major classes of compounds found in the pyrolytic products analyzed using GC-MS. Significant amounts of monoaromatic compounds, alkenes, alcohols, ketones, aldehydes, esters, nitrogenated compounds, and polycyclic aromatic hydrocarbons (PAHs) were found in the bio-oil produced in this study. The bio-oil resulting from the pyrolysis process gave n-hexadecanoic acid as the major compound. Decomposition temperature of the adsorbed oil determined using TGA was found to be in the range of 573-683 K. Topographical and elemental analyses of the clay was done using SEM-EDX. The functional groups were determined using FTIR.     

Bio‐based nanocomposites composed of photo‐cured epoxidized soybean oil and supramolecular hydroxystearic acid nanofibers

A mixture of epoxidized soybean oil (ESO), (R)‐12‐hydroxystrearic acid (HSA) and a photoinitiator for cationic polymerization in the ESO/HSA weight ratio 10/1 was heated to 100 °C and gradually cooled to room temperature to give bio‐based gelatinous material. The photo‐curing of the gel afforded a nanocomposite composed of crosslinked ESO and supramolecular HSA nanofibers. The transmission electron microscopy observation of the photo‐cured ESO/HSA revealed that dendritic clusters of HSA nanofibers are formed in the crosslinked ESO matrix. In the differential scanning calorimetry chart of the ESO/HSA, a thermal transition from the mesophase composed of supramolecular nanofibers to isotropic state was observed at 67 °C (ΔH = 22.6 J/g‐HSA), while the T_m of crystalline HSA is 77.7 °C (ΔH_m = 159 J/g‐HSA). Tensile strength at 20 °C of the ESO‐HSA was ～80% higher than that of photo‐cured ESO without HSA. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 669–673, 2009     

超声波辅助固体酸催化塔尔油脂肪酸制备生物柴油

将强酸性阳离子交换树脂加入塔尔油脂肪酸和甲醇混合液中,并在超声波辐射辅助下得到生物柴油,对生物柴油的制备工艺和性能进行研究,同时建立动力学模型。结果表明,超声波辐射的辅助强化,能有效提高生物柴油的得率;在反应温度65℃、反应时间1h、甲醇与TOFA摩尔比为10∶1、脱水剂用量为TOFA6%、树脂NKC-9用量为TOFA40%的最佳工艺条件下,反应平衡常数可达11.18,生物柴油得率为90.0%。建立的动力学模型补充了超声波辐射辅助酯化反应动力学参数,并用此模型解释了各工艺参数呈现的规律。以廉价的制浆黑液回收物塔尔油脂肪酸为原料制备生物柴油,能有效地降低生物柴油价格,提高其市场竞争力,实现塔尔油高附加值利用,具有良好的发展前景。     

Preparation of highly exfoliated epoxy/clay nanocomposites by "slurry compounding": process and mechanisms

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved using a so-called "slurry-compounding" process with which the dispersed state of clay in water can be successfully transferred to an epoxy matrix. In this process sodium montmorillonite was first exfoliated and suspended in water. This suspension was further treated with acetone to form a clay-acetone slurry followed by chemical modification using silane. The modified slurry was then mixed extensively with epoxy to form epoxy/nanoclay composites. It has been shown that the morphologies of clay before and after curing are quite similar and the exfoliation process is termed "slurry compounding". Furthermore, the amount of organic modifier used is only 5 wt % of clay, in contrast to conventional organoclays which normally contain at least 25-45 wt % of organic surfactant. The resulting epoxy/nanoclay composites exhibit a high degree of clay exfoliation and a better thermal mechanical property.     

不同氨基酸直接改性聚乳酸的性能研究

分别以甘氨酸(Gly)和L-天冬氨酸(Asp)与L-乳酸(L-LA)直接熔融共聚制备改性聚乳酸(PLA),所得两种共聚物聚(乳酸-甘氨酸)[P(LA-co-Gly)]和聚(乳酸-天冬氨酸)[P(LA-co-Asp)]进行了表征。对P(LA-co-Gly),不同投料比时共聚物重均分子量(Mw)和分散度(Mw/Mn)随Gly投料量的增加而变小。与双官能团Gly直接改性的PLA相比,多官能团Asp直接改性的PLA具有一定的支链结构,分散度(Mw/Mn)二者接近或P(LA-co-Asp)的更高,但两种共聚物的Tg均比PLA的要大,亲水性有所提高。同时,所得共聚物均呈无定形态,且Mw都在2400到5600之间,能满足药物缓释对聚乳酸类高分子材料分子量的要求。     

Cure and thermal decomposition kinetics of a DGEBA/amine system modified with epoxidized soybean oil

Journal of Thermal Analysis and Calorimetry - In this study, epoxidized soybean oil (ESO) was added to a typical diglycidyl ether of bisphenol A (DGEBA) epoxy resin system with an amine curing...