Robust tests for the bullwhip effect in supply chains with stochastic dynamics

This paper analyzes the bullwhip effect in single-echelon supply chains driven by arbitrary customer demands and operated nondeterministically. The supply chain, with stochastic system parameters, is modeled as a Markovian jump linear system. The paper presents robust analytical conditions to diagnose the bullwhip effect and bound its magnitude. The tests are independent of the customer demand. Examples are given. Ordering policies that pass these tests, and thus avoid the bullwhip effect in random environments for arbitrary customer demands, are shown to exist. The paper also presents possible extensions to multi-echelon chains.     

Modeling and analysis of the causes of bullwhip effect in centralized and decentralized supply chain using response surface method

The “bullwhip” effect is a major cause of supply chain deficiencies. This phenomenon refers to grow the amplification of demand or inventory variability as it moves up the supply chain. Supply chain managers experience this variance amplification in both inventory levels and orders. Other side, dampening variance in orders may have a negative impact on customer service due to the increase in the inventory variance. This paper with simulating a three stage supply chains consisting of a single retailer, single wholesaler and single manufacturer under both centralized and decentralized chains. In this paper, it is intended to analysis the causes of bullwhip effect from two dimensions of order and inventory variance using the response surface methodology. The results show that in both supply chains, rationing factor is considered as the least important cause of bullwhip effect. While the wholesaler’s order batching and the chain’s order batching are considered as the main causes for the bullwhip effect in the decentralized and centralized chains, respectively.     

Analyzing the behavior of the bullwhip effect considering different distribution systems

Recently, researchers have shown increased interest in quantifying the bullwhip effect, and several attempts have been made to alleviate this phenomenon within supply chain management; however, absent from the current literature surrounding this topic is an in-depth analysis of the impact of different distribution systems, particularly cross-docking systems, upon the behavior of the bullwhip effect. This research aims to investigate the measure of the bullwhip effect in three different supply-chains; (I) with a central warehouse, (II) with a cross-docking system, and (III) without any distribution systems. These three different supply chains are subsequently analyzed to discover which supply chain helps reduce the bullwhip effect more. In doing so, the reasoning here is based on the premise that the demand process follows a mixed autoregressive-moving average model and all the stages employ the base stock policy for inventory replenishment, if necessary. In addition, the above mentioned supply chains are assumed to have two members in the retailer stage, with a different market share of the customer demand. It was found that factors such as lead time, market share of each retailer, autoregressive coefficient and moving average parameter contribute to the selection of the most effective distribution system.     

大规模风电并网的双供应源电力供应链牛鞭效应分析

中国当前的电力供应链除具有部分垄断特征外,还由于大规模风电并网使得电力供给也出现随机性,它与随机需求一起影响了供应链信息的准确传递,在电力供应链产生了牛鞭效应,但对这类问题的研究极少。本文在分析中国电力供应链特点的基础上,构建了由煤炭供应企业、发电厂(火力发电和风力发电)和用户组成的多级电力供应链模型,揭示了牛鞭效应在单/双供应源两种供应链类型下的变化。研究结果表明,大规模风电并网形成的双供应源电力供应链牛鞭效应较大且波动剧烈,尤其当下游用户需求较平稳时,供应链会出现牛鞭效应与反牛鞭效应共存现象,而预测技术的选择、风电场合理规划等有助于抑制牛鞭效应,保证电力安全并减小资源浪费。     

The bullwhip effect in supply chain networks

This paper analyzes the propagation and amplification of order fluctuations (i.e., the bullwhip effect) in supply chain networks operated with linear and time-invariant inventory management policies. The supply chain network is allowed to include multiple customers (e.g., markets), any network structure, with or without sharing information. The paper characterizes the stream of orders placed by any supplier for any stationary customer demand processes, and gives exact formulas for the variance of the orders placed and the amplification of order fluctuations. The paper also derives robust analytical conditions, based only on inventory management policies, to predict the presence of the bullwhip effect for any network structure, any inventory replenishment policies, and arbitrary customer demand processes. Numerical examples show that the analytical results accurately quantify the bullwhip effect; managerial insights are drawn from the analysis. The methodology presented in this paper generalizes those in previous studies for serial supply chains.     

The effect of information sharing on supply chain stability and the bullwhip effect

This paper analyzes the bullwhip effect in multi-stage supply chains operated with linear and time-invariant inventory management policies and shared supply chain information. Such information includes past order sequences and inventory records at all supplier stages. The paper characterizes the stream of orders placed at any stage of the chain when the customer demand process is known and ergodic, and gives an exact formula for the variance of the orders placed. The paper also derives robust analytical conditions, based only on inventory management policies, to predict the presence of the bullwhip effect and bound its magnitude. These results hold independently of the customer demand. The general framework proposed in this paper allows for any inventory replenishment policies, any ways of sharing and utilizing information, and any customer demand processes. It is also shown as a special case that sharing customer demand information across the chain significantly reduces, but does not completely eliminate, the bullwhip effect.     

Impact of information sharing and lead time on bullwhip effect and on-hand inventory

This work analyzes a two echelon (warehouse–retailer) serial supply chain to study the impact of information sharing (IS) and lead time on bullwhip effect and on-hand inventory. The customer demand at the retailer is assumed to be an autoregressive (AR(1)) process. Both the echelons use a minimum mean squared error (MMSE) model for forecasting lead time demand (LTD), and follow an adaptive base-stock inventory policy to determine their respective order quantities. For the cases of without IS and inter as well as intra echelon IS, expressions for the bullwhip effect and on-hand inventory for the warehouse are obtained, considering deterministic lead-time. The results are compared with the previous research work and an easy analysis of the various bullwhip effect expressions under different scenarios, is done to understand the impact of IS on the bullwhip effect phenomenon. It is shown that some part of bullwhip effect will always remain even after sharing both inter as well as intra echelon information. Further, with the help of a numerical example it is shown that the lead time reduction is more beneficial in comparison to the sharing of information in terms of reduction in the bullwhip effect phenomenon.     

Bullwhip effect in a supply chain model with multiple delivery delays

We develop a model of differential equations for a supply chain with delivery time delays between every adjacent firms. Based on the supply chain model, we provide a new perspective of the bullwhip effect and show that the bullwhip effect is intrinsic in supply chains in the sense that the equilibrium state of each firm in the supply chain is a cumulative forward product of the ratios of order fulfillment and placement between adjacent firms toward the end customer demand. We also show that it is the multiple time delays instead of the constant end consumer demand that determine the stability of the equilibrium states. However, the consumer demand has impacts on the stability of the equilibrium states of the supply chain when the end retailer’s inventory decisions are linearly related to the end consumer demand.     

Managing the order pipeline to reduce supply chain volatility

The bullwhip effect in particular, and supply chain volatility in general, has been the subject of much analytical and empirical investigation by researchers. One goal of this work has been to determine supply chain designs and policies that minimize volatility. Using a system dynamics approach, we use three distinct supply chain volatility metrics to compare the ability of two alternative pipeline inventory management policies to respond to a demand shock. The results indicate that no one policy dominates on all three metrics of supply chain volatility. A simplistic static pipeline policy minimizes the bullwhip effect and lessens the likelihood of on-hand inventory oscillations, while a more sophisticated dynamic pipeline policy may converge more rapidly to the new equilibrium. In addition, simulation results suggest that the dynamic policy provides better customer service through fewer stockouts and backorders.     

Nonlinear modeling and performance analysis of a closed-loop supply chain in the presence of stochastic noise

ABSTRACT

We study four-echelon supply chains consisting of manufacturer, wholesaler, retailer and customer with recovery center as hybrid recycling channels. In order to gain a larger market share, the retailer often takes the sales as a decision-making variable. For this purpose, in this supply chain, the retailer limits the forecast of market demand in future periods with expected logic. It also manages demand by leveraging prices and choosing market. In this paper, first, we investigate the state-space model of this supply chain system and examine the effect of complex dynamic and stochastic noise on the bullwhip effect. We analytically prove that this factor leads to the bullwhip effect. So, first, we filtered the information between nodes with extended Kalman filter after which we regulated the destructive effects of the bullwhip phenomenon by designing a non-linear quadratic Gaussian optimal controller. Eventually, the simulation results indicate the efficiency of the proposed method.     

Demand forecasting and sharing strategies to reduce fluctuations and the bullwhip effect in supply chains

Supply chain inventories are prone to fluctuations and instability. Known as the bullwhip effect, small variations in the end item demand create oscillations that amplify throughout the chain. By using system dynamics simulation, we investigate some of the structural sources of the bullwhip effect, and explore the effectiveness of information sharing to eliminate the undesirable fluctuations. Extensive simulation analysis is carried out on parameters of some standard ordering policies, as well as external demand and lead-time parameters. Simulation results show that (i) a major structural cause of the bullwhip effect is isolated demand forecasting performed at each echelon of the supply chain, and (ii) demand and forecast sharing strategies can significantly reduce the bullwhip effect, even though they cannot completely eliminate it. We specifically show how each policy is improved by demand and forecast sharing. Future research involves more advanced ordering and forecasting methods, modelling of other well-known sources of bullwhip, and more complex supply network structures.     

历史订单信息对牛鞭效应的影响分析

客户需求信息的失真是导致牛鞭效应存在的原因,基于零售商的历史订单数据对其需求进行预测可以部分消除牛鞭效应。论文基于零售商-分销商二级供应链视角,分析了在零售商的需求为线性自回归模式的二级供应链中,分销商利用零售商历史订单数据和现有订单数据进行需求预测时自身库存成本的变更以及整个供应链的牛鞭效应的缓解程度。结果表明:分销商利用历史订单数据进行库存的决策可以显著地降低自己的平均库存和需求的波动,这种降低程度在零售商的订货提前期较大的情况下比较明显,但是零售商的需求预测相关系数对它影响不大。     

Performance metrics in supply chain management

This survey paper starts with a critical analysis of various performance metrics for supply chain management (SCM), used by a specific manufacturing company. Then it summarizes how economic theory treats multiple performance metrics. Actually, the paper proposes to deal with multiple metrics in SCM via the balanced scorecard — which measures customers, internal processes, innovations, and finance. To forecast how the values of these metrics will change — once a supply chain is redesigned — simulation may be used. This paper distinguishes four simulation types for SCM: (i) spreadsheet simulation, (ii) system dynamics, (iii) discrete-event simulation, and (iv) business games. These simulation types may explain the bullwhip effect, predict fill rate values, and educate and train users. Validation of simulation models requires sensitivity analysis; a statistical methodology is proposed. The paper concludes with suggestions for a possible research agenda in SCM. A list with 50 references for further study is included.     

供应链中"牛鞭效应"的成因及弱化

加强供应链中信息共享，弱化“牛鞭效应”是实现供应链管理目标的关键。本在介绍了“牛鞭效应”形成过程及成因的基础上，论述了信息共享是弱化“牛鞭效应”的有效途径和方法，然后架构了一个基于Internet的信息共享系统，并对其系统进行了简要的描述和分析。     

Controlling the bullwhip effect in a supply chain system with constrained information flows

The bullwhip effect problem is one of the most important issues in supply chain management. Limited information sharing increases the difficulty of reducing the bullwhip effect and leads to inefficient supply chain management. The purpose of this paper is to explore new ways to reduce the bullwhip effect in supply chain systems that face uncertainties with respect to information sharing. We first present a supply chain state transition model, based on which we explore the endogenous mechanism of bullwhip effect, especially those related to impacts from limited information sharing. Then we propose a novel inventory control method and study the corresponding control optimization problem, with the aim of reducing inventory volatility in supply chains. Both quantitative analysis and simulation study are conducted. Simulation results show the effectiveness and flexibility of our proposed method in reducing bullwhip effect and in improving supply chain performance, even under conditions of limited information sharing.     

供应链交互作用对牛鞭效应的影响分析

考虑两平行供应链系统,建立了需求依赖于两种产品价格的需求函数模型,分析了平行供应链交互作用对牛鞭效应的影响。研究表明:(1)供应链交互作用可能增加或减弱牛鞭效应。(2)对于具有产品可替代性的两竞争型供应链系统,若产品价格交互敏感性不强,则较大协方差的引入可以抑制牛鞭效应。(3)对于具有产品互补性的两合作型供应链系统,若产品价格交互敏感性较强,则较小协方差的引入可以抑制牛鞭效应。     

Understanding supply chain dynamics: A chaos perspective

Variability in orders or inventories in supply chain systems is generally thought to be caused by exogenous random factors such as uncertainties in customer demand or lead time. Studies have shown, however, that orders or inventories may exhibit significant variability even if customer demand and lead time are deterministic. In this paper, we investigate how this class of variability, chaos, may occur in a multi-level supply chain and offer insights into how to manage relevant supply chain factors to eliminate or reduce system chaos. The supply chain is characterized by the classical beer distribution model with some modifications. We observe the supply chain dynamics under the influence of various factors: demand pattern, ordering policy, demand-information sharing, and lead time. Through proper decision-region formation, the effect of various factors on system chaos is investigated using a factorial design. The degree of system chaos is quantified using the Lyapunov exponent across all levels of the supply chain. This study shows that, to reduce the degree of chaos in the supply chain system, the adjustment parameters for both inventory and supply line discrepancies should be more comparable in magnitude. Counter-intuitively, in certain decision regions, sharing demand information can do more harm than good. Similar to the bullwhip effect observed previously in demand, we discover the phenomenon of “chaos-amplification” in inventory across supply chain levels.     

ARMA(1,1)需求条件下供应链需求提前承诺的影响效果分析

为了分析供应链需求提前承诺的影响效果,考虑供应链所面临的顾客需求满足ARMA（1,1）过程。首先从理论上建立正常顾客需求与顾客需求提前承诺时零售商订单量波动程度和平均库存的定量描述模型,通过两种情形下的比较分析,得出在顾客需求自回归系数大于零时,顾客需求提前承诺将减小牛鞭效应和平均库存水平;同时得出在顾客需求提前承诺时,如果顾客需求自回归系数大于零,顾客提前承诺的需求比例越高,则牛鞭效应和平均库存水平越低;顾客需求提前承诺的时间跨度越长,则牛鞭效应和平均库存水平也越低。反之亦然。其次运用仿真方法分析了顾客需求提前承诺对零售商平均库存成本的影响,得出在顾客需求自回归系数大于零时,顾客需求提前承诺将有效降低零售商的平均库存成本。     

季节性供应链零售商补货策略研究——基于牛鞭效应视角

通过建立含有季节性自回归移动平均需求过程的供应链,零售商采用最小均方差预测技术预测提前期需求,分析(R,D)、(R,S)、(R,βS)、(R,γO)和(R,γO,βS)五种补货策略下的牛鞭效应.研究结果表明:(R,γO)补货策略是弱化牛鞭效应的最优补货策略,然而(R,γO)补货策略时出现了反牛鞭效应,无法保证供应链的安全供给.实践中当库存量调节系数和订货量调节系数较大时,(R,βS)补货策略能有效弱化牛鞭效应,当库存量调节系数和订货量调节系数较小时,(R,γO,βS)补货策略能有效弱化牛鞭效应;对于(R,βS)和(R,γO,βS)补货策略,牛鞭效应随着库存平滑系数的增大而增大;对于(R,γO)和(R,γO,βS)补货策略,牛鞭效应随着订货平滑系数的增大而增大;对于(R,S)、(R,βS)和(R,γO,βS)补货策略,牛鞭效应随着订货提前期的增大而增大;对于(R,γO)和(R,γO,βS)补货策略,牛鞭效应随着时刻t的增大而增大,但时刻t增大到一定程度时,牛鞭效应值基本不变.     

Nonlinear goal programming models quantifying the bullwhip effect in supply chain based on ARIMA parameters

In less than half a century, the supply chain management (SCM) imposed itself as a strategic expertise. Today, it lands a new era, more complex, and must be the synonymous of competitive advantage. The supply chain has essentially served as a link between customers and products, producers and suppliers. The generation of the new supply chain (SC) should be evolutionary, and should be adjusted quickly to the rise or the decrease of the various customers’ demands. Several problems of the supply chain are superimposed such as the amplification of the demand, also called the bullwhip effect (BWE). This latter is a distortion in the market demand when this demand propagates from enterprise to enterprise. Finally, at the end of the chain, the supplier of raw materials receives completely uncertain commands. Our research aims to reduce, or even eliminate, the bullwhip effect in two respects-namely increase of the stock level and reduction of the service given back to customers. The solution that we propose to the bullwhip rests on, firstly, the use of the preference functions based on a statistical chronological series analysis (Box and Jenkins method) in order to construct the different models such as demand, stock level, and the order quantity. Secondly, the integration of the decision maker preference in the demand forecast and inventory management processes.