The dynamic mechanical behavior of random-in-plane short fiber-reinforced epoxy resin composites

In the present paper, the dynamic mechanical properties of random-in-plane short fiber-reinforced epoxy resin composites were studied by using a rheometrics solids analyzer. The three-point bend testing of the four composites (glass fiber/913 epoxy resin, glass fiber/924 epoxy resin, carbon fiber/913 epoxy resin and carbon fiber/924 epoxy resin) was carried out over temperatures from −100°C to 200°C at a frequency of 10 Hz and strain 0.05%. The composites based on 924 epoxy resin, which has been designed specially for high temperature applications, have less energy loss than the 913 epoxy resinbased composites. For the same resin, the carbon fiber-reinforced composites have less energy loss than the glass fiber-reinforced composites. All the composites have less energy loss than their corresponding matrices; the greater the fiber content, the lower the energy loss. The beta transition of 913 epoxy resin has been shifted to a higher temperature after being reinforced. It was shifted from −50°C to −30°C after being reinforced with glass fiber and made a diffuse shoulder-like peak commencing at −30°C after being reinforced with carbon fiber. The 924 epoxy resin has undergone the same change in beta transition as the 913 resin, though to a smaller extent. The phenomenon suggested that interactions between the macromolecules of the epoxy resins and the molecules along the fiber's surface.     

Improved mechanical properties of epoxy composites reinforced with surface‐treated UHMWPE fibers

The surface treatment of ultra‐high molecular weight polyethylene fiber using potassium permanganate and the mechanical properties of its epoxy composites were studied. After treatment, many changes were happened in the fiber surface: more O‐containing groups (―OH, ―C═O, and ―C―O groups), drastically decreased contact angles with water and ethylene glycol, slightly increased melting point and crystallinity, and formed cracks. Different contents (0.1–0.5 wt%) ultra‐high molecular weight polyethylene fibers/epoxy composites were prepared. The results indicated that the surface treatment decreased the tensile strength of epoxy composites, but increased the bending strength. When the fiber content was 0.3 wt%, the above properties reached the maximum. At the same fiber content, the interlaminar shear strength of the composites was increased by 26.6% up to the as‐received fiber composites. Dynamic mechanical analysis of the composites suggested the storage modulus and tanδ were decreased due to the surface treatment. Fractured surface analysis confirmed that the potassium permanganate treatment was effective in improving the interface interaction.     

石墨烯改性树脂基复合材料力学性能研究进展

树脂基复合材料具有比强度高、比模量大、耐高温、耐腐蚀、质轻等诸多优点,在航天军工、生物医疗、电子封装、体育器材等众多领域得到广泛应用。石墨烯作为一种典型的二维纳米材料,凭借其独特结构以及优异的物理化学性能而备受关注。近年来的研究表明石墨烯可以通过对增强纤维改性和对基体树脂改性的方法来提高树脂基复合材料的力学性能。本文介绍了石墨烯改性树脂基复合材料的增强增韧机理,对石墨烯改性纤维(碳纤维、玻璃纤维、芳纶纤维)增强复合材料以及树脂的改性方法进行了综述;着重阐述了石墨烯改性树脂基复合材料力学性能的研究进展,分析了石墨烯改性树脂基复合材料研究中依旧存在的两大问题,即石墨烯的分散性和界面结合问题,并对石墨烯改性树脂基复合材料的未来发展前景进行了展望。     

Novel nanocomposites based on epoxy resin and modified magnesium hydroxide: Focus on flame retardancy and mechanical properties

In this work, a novel multifunctional organic‐inorganic hybrid flame agent (AM‐MEL) was prepared from magnesium hydroxide nanosheets decorated by nitrilotrimethylene triphosphonic acid and melamine. Then, an intrinsic flame‐retardant epoxy resin (EP) was prepared by covalently incorporating AM‐MEL nanoparticles. Meanwhile, ammonium polyphosphate (APP) was added into EP to form an intumescent flame retardant system with AM‐MEL. The chemical structure of AM‐MEL was characterized by Fourier transform infrared spectra, X‐ray photoelectron spectroscopy, and scanning electron microscopy. With the incorporation of 5 wt% AM‐MEL and 15 wt% APP, EP/AM‐MEL/APP could reach a limiting oxygen index value of 32.0% and achieve UL‐94 V‐0 rating, along with 88.0%, 70.0%, 81.5%, and 87.3% decrease in the peak heat release rate, total heat release, total smoke production, and the peak CO production rate, respectively, with respect to that of pure EP. The mechanisms of its flame retardant and smoke suppression were investigated.     

The improvement of thermal stability and adhesion of silicone rubber composites modified by phenolic epoxy resin

The phenolic epoxy resin (F51) was siliconized by KH550 and the product was named as FKS. A hydroxyl-terminated polydimethylsiloxane (HTPDMS) which was modified with FKS was prepared. The siliconization reaction ensured a segment of siloxane on the side chain of F51. FT-IR and ¹H-NMR were employed to confirm the chemical structure of FKS. Morphology observations revealed that the enhancement of mechanical properties of the silicone rubber systems can be attributed to good compatibility between FKS and silicone rubber matrix. Thermogravimetric analysis showed that the residual yield at 800?°C of silicone rubber composites increased significantly when compared with that of neat HTPDMS. The mechanical properties demonstrated that tensile strength and elongation at break of silicone rubber system increased distinctly after modification, especially when 30 phr siliconized F51 were added to the silicone rubber. Shear strength was improved gradually with the addition of FKS. These above observations emphasize the vital effect of FKS on the behavior of modified HTPDMS.     

Preparation and cryogenic mechanical properties of epoxy resins modified by poly(ethersulfone)

A thermoplastic, poly(ethersulfone) (PES) was used to modify a bisphenol‐F based epoxy resin cured with an aromatic diamine. The initial mixtures before curing, prepared by melt mixing, were homogeneous. Scanning electron microscopy (SEM) micrographs of solvent‐etched fracture surfaces of the cured blends indicated that phase separation occurred after curing. The cryogenic mechanical behaviors of the epoxy resins were studied in terms of tensile properties and Charpy impact strength at cryogenic temperature (77 K) and compared to their corresponding behaviors at room temperature (RT). The addition of PES generally improved the tensile strength, elongation at break, and impact strength at both RT and 77 K except the RT tensile strength at 25 phr PES content. It was interesting to observe that and the maximum values of the tensile strength, elongation at break, and impact strength occurred at 20 phr PES content where a co‐continuous phase formed. Young's modulus decreased slightly with the increase of the PES content. Moreover, the tensile strength and Young's modulus at 77 K were higher than those at RT at the same composition, whereas the elongation at break and impact strength showed the opposite results. Finally, the differential scanning calorimetry analysis showed that the glass transition temperature (T_g) was enhanced by the addition of PES. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 612–624, 2008     

The curing kinetics and mechanical properties of epoxy resin composites reinforced by PEEK microparticles

In this paper, a polyether-ether-ketone (PEEK)/epoxy composite was prepared by using PEEK microparticles as the reinforcement. The nonisothermal differential scanning calorimetry (DSC) test was used to evaluate the curing reaction of PEEK/epoxy resin system. The curing kinetics of this system were examined utilizing nonisothermal kinetic analyses (Kissinger and Ozawa), isoconversional methods (Flynn-Wall-Ozawa and Kissinger-Akahira-Sunose) and an autocatalytic reaction model. During these analyses, the kinetic parameters and models were obtained, the curing behavior of PEEK/epoxy resin system under dynamic conditions was predicted. The results show that isoconversional methods can adequately interpret the curing behavior of PEEK/epoxy resin system and that the theoretical DSC curves calculated by the autocatalytic reaction model are in good agreement with experimental data. Furthermore, the tensile elongation at break, tensile strength, flexural strength, compression strength and compression modulus increased by 81.6%, 33.66%, 36.53%, 10.98% and 15.14%, respectively, when PEEK microparticles were added in epoxy resin composites.     

Thermomechanical behaviors and dielectric properties of polyaniline‐doped para‐toluene sulfonic acid/epoxy resin composites

Composites based on conductive organic/inorganic fillers dispersed in insulating matrix have been widely investigated because of their widespread applications such as electromagnetic shielding, electrostatic discharge, and sensors. In this context, novel composite materials based on epoxy resin matrix charged with polyaniline (PANI)‐doped para‐toluene sulfonic acid were elaborated. Fourier transform infrared spectroscopy, X‐ray diffraction and scanning electron microscopy were used to check the structure and the morphology of the samples. Viscoelastic behavior and thermal stability of the composites were explored by dynamic mechanical thermal analysis and thermogravimetric analysis. It was shown that the PANI particles exhibited a partial crystalline structure and were homogeneously dispersed in epoxy matrix. Consequently, this structure affected the thermal stability and viscoelastic properties of the composites. Furthermore, the dielectric and electrical properties were investigated up to 1 MHz. Measurements of dielectric properties revealed that with loading fillers in matrix, the dielectric parameters increased to high values at low frequency then decreased at values around 40 and 32 of real and imaginary parts, respectively, at 1 MHz with 15% of PANI content. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of new nonionic curing agent on curing kinetics and mechanical properties of epoxy resin

The current research work presents a novel nonionic curing agent (AEDA) synthesized by utilizing ethylene glycol diglycidyl ether (EGDE), 3,4-dimethoxyaniline (DI), and triethylenetetramine (TETA). Infrared spectroscopy and nuclear magnetic resonance spectroscopy were used to characterize the structure of AEDA curing agent. Non-isothermal scanning calorimetry was used to determine the activation energy and curing conditions of epoxy resin in the curing process. An impact testing machine, a tensile testing machine and a scanning electron microscope (SEM) were used to analyze the impact strength, tensile strength, bending strength, and micromorphology of the AEDA/E-51 system with different mass ratios. The results show that AEDA is an effective high-temperature curing agent. For the AEDA/E-51 system with the optimal mass ratio of 10:100, the best curing temperature is 92.15°C, and the post-curing temperature is 135.65°C. Furthermore, the apparent activation energy (E_a) of 1670 J/mol, the pre-exponential factor (A) of 3.7 × 10^?4, and the reaction series (n) value of 0.76 are obtained for the AEDA/E-51 system. The impact strength of AEDA/E-51 epoxy resin polymer is 7.82 kJ/m², tensile strength is 14.2 MPa, and bending strength is 18.92 MPa. The micromorphological results of the AEDA/E-51 system are consistent with the results of DSC test and mechanical properties test. Hence, this study provides theoretical support for the practical applications of AEDA as curing agent.     

Reinforcement effect of carbon nanofillers in an epoxy resin system: Rheology,molecular dynamics,and mechanical studies

The reinforcing effect of carbon nanoparticles in an epoxy resin has been estimated with different approaches based on rheology, molecular dynamics (evaluated by differential scanning calorimetry, dielectric relaxation spectroscopy, and thermally stimulated depolarization current), and dynamic mechanical analysis. Carbon particles aggregate as the volume increases and form a fractal structure in the matrix polymer. The dispersion microstructure has been characterized by its viscoelastic properties and relaxation time spectrum. The scaling of the storage modulus and yield stress with the volume fraction of carbon shows two distinct exponents and has thus been used to determine the critical carbon volume fraction of the network formation (Φ*) for the carbon/epoxy dispersions. At nanofiller concentrations greater than Φ*, the overall mobility of the polymer chains is restricted in both dispersions and solid nanocomposites. Therefore, (1) the relaxation spectrum of the dispersions is strongly shifted toward longer times, (2) the glass‐transition temperature is increased and (3) the relaxation strength of both the secondary (β) and primary (α) relaxations increases in the nanocomposites, with respect to the pure polymer matrix. The dispersion microstructure, consisting of fractal flocs and formed above Φ*, is proposed to play the main role in the reinforcement of nanocomposites. Moreover, the network structure and the interface polymer layer (bond layer), surrounding nanoparticles, increases the relaxation strength and slows the cooperative α relaxation, and this results in an improvement of the mechanical properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 522–533, 2005     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Interface and properties of epoxy resin modified by elastomeric nano-particles

Epoxy resin has been widely used as structuralmaterials and adhesives in electronics, aerospace in-dustries and etc. for its impressive overall properties.However, epoxy network is brittle and notch sensitive,which restricts its application scope. As a re…     

Thermal and mechanical properties of polysulfide/epoxy copolymer system: the effect of anhydride content

Polymerization of a ternary system containing polysulfide (PS), as a liquid elastomer, diglycidylether of bisphenol A resin, and phthalic anhydride was conducted using “design of experiment” technique. The polymerization progress with respect to concentration variations of components were studied by Fourier transform infrared spectroscopy. Fourier transform infrared spectroscopy studies showed that the anhydride plays a decisive role in curing reaction so that, in its absence, the epoxy/PS mixture becomes gel in about 2 hr, whereas, by addition of the anhydride, the pot life of the system can be extended to 48 hr. The cured samples were investigated by thermal gravimetry analysis and differential scanning calorimetry to evaluate thermal properties. Thermal gravimetry analysis and differential scanning calorimetry results indicated that two different soft and hard segments are formed, which have different thermal decompositions. The soft segment consists of loose etheric bonds, which are attributed to PS, and the hard segment is formed during the etherification and esterification reactions of the epoxy resin. Tensile strength test was performed to investigate the mechanical properties of PS/epoxy/anhydride‐cured systems. The results showed that the tensile strength, elongation‐at‐break, and the fracture energy of specimens are essentially dependent on PS/anhydride ratios. Two different segments impart high strength and ductility simultaneously. Copyright © 2013 John Wiley & Sons, Ltd.     

Reinforcing epoxy resin through covalent integration of functionalized graphene nanosheets

A chemically converted graphene/epoxy (EP) resin nanocomposite has been developed through the use of the functionalized graphene nanosheets (FGNs). The FGNs were prepared via the reaction of amines with alkylcarboxyl groups attached to the graphite oxides in the course of a dicarboxylic acid acyl peroxide treatment. FGNs/EP composites were prepared by dissolving the FGNs in organic solvent followed by mixing with EP and curing agent. In this composite, the FGNs were able to create molecular entanglement with EP matrix by taking advantage of the reactions between amine groups of FGNs and EP groups of EP, thus the FGNs could be covalently integrated into the EP matrix and became part of the cross‐linked network structure rather than just a separated component. Great enhancement in the mechanical properties of the epoxy composite, such as the ultimate tensile strength and toughness, had been achieved with small loading (0.1 wt%) of FGNs by 17.0% and 262.2%, respectively. However, the FGNs reinforced EP composites showed a slight decrease in glass transition temperature (Tg). Copyright © 2014 John Wiley & Sons, Ltd.     

The influence of the amount of hardener on the tensile mechanical behavior of an epoxy system

The tensile mechanical behavior of an epoxy/amine system, with varying amounts of hardener, was evaluated. The results showed that a brittle to ductile transition occurs as the amount of hardener is increased. This behavior was associated with the change in the number of molecular segments that present mobility in the macromolecular network. The epoxy-rich formulations are brittle due to the total consumption of the functional groups on the hardener molecule. On the other hand, the amine-rich formulations showed a fracture behavior characteristic of materials with large deformation capacity. This behavior was associated with the presence of unreacted points on the hardener molecule which introduce a new mobile molecular segment in the macromolecular network formed. © 1998 John Wiley & Sons, Ltd.     

Influence of surface modified graphene oxide on the mechanical performance and curing kinetics of epoxy resin

In this study, the hyperbranched polyester were successfully grafted onto graphene oxide (GO). The mechanical performance and curing kinetics of epoxy resin (EP), EP/ graphene oxide (EP/GO), and EP/ hyperbranched polyester grafted GO (EP/GO‐B) were investigated by means of mechanical tests and differential scanning calorimetry (DSC). Results revealed that the presence of GO lowered the cure temperature and accelerated the curing of EP, and the addition of GO‐B exhibited a stronger effect in accelerating the cure of EP compared with GO. Activation energies were calculated using Kissinger approach, and Ozawa approach, respectively. Results revealed lowered activation energy after the addition of GO or GO‐B at low degrees of cure, indicating that GO had a large effect on the curing reaction. The presence of GO facilitated the curing reaction, especially the initial epoxy‐amine reaction. Moreover, GO‐B exhibited better performance. Related mechanism was proposed.     

Flame retardancy of fibre-reinforced epoxy resin composites for aerospace applications

The applicability of phosphorus-containing reactive amine, which can be used in epoxy resins both as crosslinking agent and as flame retardant, was compared in an aliphatic and an aromatic epoxy resin system. In order to fulfil the strong requirements on mechanical properties of the aircraft and aerospace applications, where they are mostly supposed to be applied, carbon fibre-reinforced composites were prepared. The flame retardant performance was characterized by relevant tests and mass loss type cone calorimeter. Besides the flame retardancy, the tensile and bending characteristics and interlaminar shear strength were evaluated. The intumescence-hindering effect of the fibre reinforcement was overcome by forming a multilayer composite, consisting of reference composite core and intumescent epoxy resin coating layer, which proved to provide simultaneous amelioration of flame retardancy and mechanical properties of epoxy resins.     

Clay dispersibility and mechanical property of the epoxy/clay nanocomposites prepared by different treatment methods

The bisphenol‐A type epoxy resin was combined with layered clays. Three types of epoxy/clay nanocomposites were prepared by different clay pretreatment methods, that is, the slurry (clay swelling with polar solvent), organo, and solubilization (organoclay swelling with polar solvent) methods. The organo and solubilization systems showed good dispersibility. The basal spacing of the layered clays in the obtained nanocomposites was evaluated by XRD and TEM observations. The basal spacing of the nanoclay in the solubilization system drastically increased. The mechanical properties were improved with the increase in the clay dispersion. A high modulus and fracture toughness were obtained by improvement of the clay dispersion into the matrix. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1753–1761, 2009     

Rheological and mechanical properties of epoxy/polyurethane blends initiated by N‐benzylpyrazinium hexafluoroantimonate salt

In this work the cure behavior and rheological and mechanical interfacial properties of the diglycidylether of bisphenol A (DGEBA)/polyurethane (PU) blend system, initiated by 1 wt % N‐benzylpyrazinium hexafluoroantimonate as a latent thermal catalyst, were investigated. To characterize the mechanical interfacial properties of the system, the critical stress intensity factor (K_IC) was calculated with a single‐edge‐notched beam (SEN) beam fracture toughness test. And an impact test was performed at room and cryogenic temperatures to determine the performance of PU at room and low‐temperatures, respectively. As a result, the E_c of the blend system was increased with increasing PU content, showing a maximum value at 30 wt % PU, which was in good agreement with the mechanical properties of the blend system. Consequently, these results could be explained by the improvement that occurred in intermolecular hydrogen bonding between the hydroxyl group in EP and the isocyanate group in PU, resulting in increased compatibility of the components within the interpenetrating polymer networks. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3841–3848, 2004