Preparation and properties of super-hydrophobic coating on magnesium alloy

The super-hydrophobic coating was successfully fabricated on the surface of magnesium alloy AZ31 by chemical etching and surface modification. The surface morphologies, compositions, wettability and corrosion resistance of the coating were investigated with SEM, XPS, contact angle measurement and electrochemical method, respectively. It shows that the rough and porous micro-nano-structure was presented on the surface of magnesium alloy, and the contact angle could reach up to 157.3 ± 0.5° with sliding angle smaller than 10°. The super-hydrophobic coating showed a long service life. The results of electrochemical measurements showed that anticorrosion property of magnesium alloy was improved. The super-hydrophobic phenomenon of the prepared surface was analyzed with Cassie theory, and it finds that only about 10% of the water surface is contacted with the metal substrate and the rest 90% is contacted with the air cushion.     

Preparation of porous super-hydrophobic and super-oleophilic polyvinyl chloride surface with corrosion resistance property

Porous super-hydrophobic polyvinyl chloride (PVC) surfaces were obtained via a facile solvent/non-solvent coating process without introducing compounds with low surface energy. The microstructure, wetting behavior, and corrosion resistance of resultant super-hydrophobic PVC coatings were investigated in relation to the effects of dosage of glacial acetic acid and the temperature of drying the mixed PVC solution spread over glass slide substrate. As-prepared PVC coatings had porous microstructure, and the one obtained at a glacial acetic acid to tetrahydrofuran volume ratio of 2.5:10.0 and under a drying temperature of 17 °C had a water contact angle of 150 ± 1.5°, showing super-hydrophobicity. In the meantime, it possessed very small contact angles for liquid paraffin and diiodomethane and good corrosion resistance against acid and alkali corrosive mediums, showing promising applications in self-cleaning, waterproof for outer wall of building, seawater resistant coating, and efficient separation of oil and water.     

Facile method to prepare lotus-leaf-like super-hydrophobic poly(vinyl chloride) film

A simple new approach was developed to obtain a super-hydrophobic PVC film from a natural lotus leaf using the nanocasting method. SEM shows that compared with a common smooth PVC film, a lotus-leaf-like surface structure was clearly observed on the super-hydrophobic PVC film. The water contact angle and rolling-off angle on the as-prepared lotus-leaf-like PVC film were 157 ± 1.8° and 3 ± 0.6°, respectively. The samples were kept at temperatures between 5 and 40 °C in the ambient atmosphere for 2 months, and no decrease in water contact angle was observed, nor was contamination observed.     

A novel method to fabricate water-soluble hydrophobic agent and super-hydrophobic film on pretreated metals

This paper demonstrated a convenient method to prepare water-soluble hydrophobic agent and create super-hydrophobic film on the basic material of phosphating film and electroless Ni-P composite coating on carbon steels. Water contact angles and rolling angles of super-hydrophobic films were 155-168° and 2-3° on phosphating films, respectively, 145-155° and 15-20° on electroless Ni-P composite coatings, respectively. This water-soluble hydrophobic agent was white latex and had lots of micro-particles suspending in it. The thickness of the single-layer super-hydrophobic film with good corrosion resistance and stability was about 2-3 μm. The microstructure of super-hydrophobic film was discussed using XRD, EDS, optical and electronic microscope as analytical methods. This kind of super-hydrophobic film had a great many micro-particles dispersing in the surface, which contained F and Si and greatly increased the roughness of the surface.     

Control on wetting properties of spin-deposited silica films by surface silylation method

Control on the wettability of solid materials by liquid is a classical and key issue in surface engineering. Optically transparent water-repellent silica films have been spin-deposited on glass substrates at room temperature (∼27 °C). The wetting behavior of silica films was controlled by surface silylation method using dimethylchlorosilane (DMCS) as a silylating reagent. A coating sol was prepared by keeping the molar ratio of methyltrimethoxysilane (MTMS) precursor, methanol (MeOH) solvent, water (H₂O) constant at 1:8.8:2.64 respectively, with 4 M NH₄OH as a catalyst throughout the experiments and the amount of DMCS in hexane was varied from 0 to 12 vol.%. It was found that with an increase in vol.% of DMCS, the water contact angle values of the films increased from 78° to 136°. At 12 vol.% of DMCS, the film shows static water contact angle as high as 136° and water sliding angle as low as 18°. The hydrophobic silica films retained their water repellency up to a temperature 295 °C and above this temperature the films show superhydrophilic behavior. These results are compared with our earlier research work done on silylation of silica surface using hexamethyldisilazane (HMDZ) and trimethylchlorosilane (TMCS). The hydrophobic silica films were characterized by taking into consideration the Fourier transform infrared (FT-IR) spectroscopy, thermo gravimetric-differential thermal (TG-DT) analyses, scanning electron microscopy (SEM), atomic force microscopy (AFM), % of optical transmission, thermal and chemical aging tests, humidity tests, static and dynamic water contact angle measurements.     

Effect of plasma pretreatment on adhesion and mechanical properties of UV-curable coatings on plastics

An attempt was made to study the effect of plasma surface activation on the adhesion of UV-curable sol-gel coatings on polycarbonate (PC) and polymethylmethacrylate (PMMA) substrates. The sol was synthesized by the hydrolysis and condensation of a UV-curable silane in combination with Zr-n-propoxide. Coatings deposited by dip coating were cured using UV-radiation followed by thermal curing between 80 °C and 130 °C. The effect of plasma surface treatment on the wettability of the polymer surface prior to coating deposition was followed up by measuring the water contact angle. The water contact angle on the surface of as-cleaned substrates was 80° ± 2° and that after plasma treatment was 43° ± 1° and 50° ± 2° for PC and PMMA respectively. Adhesion as well as mechanical properties like scratch resistance and taber abrasion resistance were evaluated for coatings deposited over plasma treated and untreated surfaces.     

Preparation of superhydrophobic films on titanium as effective corrosion barriers

Stable superhydrophobic films were prepared on the electrochemical oxidized titania/titanium substrate by a simple immersion technique into a methanol solution of hydrolyzed 1H,1H,2H,2H-perfluorooctyltriethoxysilane [CF₃(CF₂)₅(CH₂)₂Si(OCH₂CH₃)₃, PTES] for 1 h at room temperature followed by a short annealing at 140 °C in air for 1 h. The surface morphologies and chemical composition of the film were characterized by means of water contact angle (CA), field emission scanning electron microscopy (FESEM), atomic force microscope (AFM) and X-ray photoelectron spectroscopy (XPS). The water contact angle on the surface of this film was measured to be as high as 160°. SEM images showed that the resulting surfaces exhibited special hierarchical structure. The special hierarchical structure along with the low surface energy leads to the high surface superhydrophobicity. The corrosion resistance ability and durance property of the superhydrophobic film in 3.5 wt.% NaCl solution was evaluated by the electrochemical impedance spectroscopy (EIS). The anticorrosion properties of the superhydrophobic film are compared to those of unmodified pure titanium and titania/titanium substrates. The results showed that the superhydrophobic film provides an effective corrosion resistant coating for the titanium metal even with immersion periods up to 90 d in the 3.5 wt.% NaCl solution, pointing to promising future applications.     

Highly hydrophobic and oleophilic foam for selective absorption

In this article, both highly hydrophobic and oleophilic foam were fabricated by coating inner surface of polyurethane (PU) foam with a super-hydrophobic film. The contact angle of the foam is large as 152.2° for water, and 0° for kerosene. The foam can absorb kerosene selectively from kerosene-water mixture and be regenerated easily. The foam may be used to reclaim oil from polluted natural water area resulted from shipwreck or leakage.     

Super-hydrophobic surface on pure magnesium substrate by wet chemical method

A layer of flower-like super-hydrophobic film was fabricated on pure Mg surface by chemical etching in H₂SO₄, H₂O₂ and subsequent immersion in stearic acid (CH₃(CH₂)₁₆COOH) ethanol solution. The super-hydrophobic surface showed a static water contact angle of 154° with the sliding angle of about 3°. With scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and Fourier-transform infrared (FT-IR) spectrometer, the microstructure and composition of the sample were analyzed. Results showed that the flower-like structure and the bonding of the CH₃(CH₂)₁₆COO⁻ on Mg surface can be responsible for the superior water-repellent property. Electrochemical impedance spectroscopy revealed that the transfer resistance of super-hydrophobic surface was increased about four times than bare Mg after one-hour immersion in 0.1 mol/L NaCl solution.     

Room temperature synthesis of water repellent silica coatings by the dip coat technique

The present paper describes the room temperature synthesis of dip coated water repellent silica coatings onto stainless steel substrates using 1,1,1,3,3,3-hexamethyldisilazane as a surface modifying agent. The hydrophobic property of the silica coating was enhanced by increasing its surface roughness, which was achieved by a proper control over the MeOH/TMOS molar ratio (S) during the synthesis. The contact angle of a water droplet (10 μl) increased from 72° to 145° with an increase in the S value from 9.1 to 36.4. The silica coating showed a minimum sliding angle of 15° for a water droplet of 10 μl. The water repellent silica coatings are thermally stable up to a temperature of 340 °C. The results have been discussed by taking into consideration the contact angle measurements, surface morphology and sol-gel parameters.     

Transparent Superhydrophobic silica coatings on glass by sol-gel method

Wetting behavior of solid surfaces is a key concern in our daily life as well as in engineering and science. In the present study, we demonstrate a simple dip coating method for the preparation of Thermally stable, transparent superhydrophobic silica films on glass substrates at room temperature by sol-gel process. The coating alcosol was prepared by keeping the molar ratio of methyltriethoxysilane (MTES), trimethylmethoxysilane (TMMS), methanol (MeOH), water (H₂O) constant at 1:0.09:12.71:3.58, respectively with 13 M NH₄OH throughout the experiments and the films were prepared with different deposition time varied from 5 to 25 h. In order to improve the hydrophobicity of as deposited silica films, the films were derivatized with 10% trimethylchlorosilane (TMCS) as a silylating agent in hexane solvent for 24 h. Enhancement in wetting behavior was observed for surface derivatized silica films which showed a maximum static water contact angle (172°) and minimum sliding angle (2°) for 25 h of deposition time. The superhydrophobic silica films retained their superhydrophobicity up to a temperature of 550 °C. The silica films were characterized by field emission scanning electron microscopy (FE-SEM), surface profilometer, Fourier transform infrared (FT-IR) spectroscopy, thermo-gravimetric and differential thermal analysis (TG-DTA), percentage of optical transmission, water contact angle measurements. The imperviousness behavior of the films was tested with various acids.     

Sliding behavior of water drops on sol-gel derived hydrophobic silica films

Control on the wettability of solid state materials is a classical and key issue in surface engineering. Optically transparent methyltriethoxysilane (MTES)-based silica films with water sliding angle as low as 9° were successfully prepared by two-step sol-gel co-precursor method. The emphasis is given to the effect of trimethylethoxysilane (TMES) as a co-precursor on water sliding behavior of silica films. The coating sol was prepared with molar ratio of methyltriethoxysilane (MTES), methanol (MeOH), acidic water (0.01 M, oxalic acid) and basic water (12 M, NH₄OH) kept constant at 1:12.73:3.58:3.58 respectively, and the molar ratio of TMES/MTES (M) was varied from 0 to 0.22. The static water contact angle as high as 120° and the water sliding angle as low as 9° was obtained by keeping the molar ratio (M) of TMES/MTES at 0.22. When the modified films were cured at temperature higher than 280 °C, the films became superhydrophilic. Further, the humidity study was carried out at a relative humidity of 90% at 30 °C over 60 days. We characterized the water repellent silica films by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM), % of optical transmission, humidity tests and static and dynamic water contact angle (CA) measurements.     

Super-hydrophobicity and oleophobicity of silicone rubber modified by CF4 radio frequency plasma

Owing to excellent electric properties, silicone rubber (SIR) has been widely employed in outdoor insulator. For further improving its hydrophobicity and service life, the SIR samples are treated by CF₄ radio frequency (RF) capacitively coupled plasma. The hydrophobic and oleophobic properties are characterized by static contact angle method. The surface morphology of modified SIR is observed by atom force microscope (AFM). X-ray photoelectron spectroscopy (XPS) is used to test the variation of the functional groups on the SIR surface due to the treatment by CF₄ plasma. The results indicate that the static contact angle of SIR surface is improved from 100.7° to 150.2° via the CF₄ plasma modification, and the super-hydrophobic surface of modified SIR, which the corresponding static contact angle is 150.2°, appears at RF power of 200 W for a 5 min treatment time. It is found that the super-hydrophobic surface ascribes to the coaction of the increase of roughness created by the ablation action and the formation of [-SiF_x(CH₃)_2−x-O-]_n (x = 1, 2) structure produced by F atoms replacement methyl groups reaction, more importantly, the formation of [-SiF₂-O-]_n structure is the major factor for super-hydrophobic surface, and it is different from the previous studies, which proposed the fluorocarbon species such as C-F, C-F₂, C-F₃, CF-CF_n, and C-CF_n, were largely introduced to the polymer surface and responsible for the formation of low surface energy.     

Fabrication of a superhydrophobic ZnO nanorod array film on cotton fabrics via a wet chemical route and hydrophobic modification

A superhydrophobic ZnO nanorod array film on cotton substrate was fabricated via a wet chemical route and subsequent modification with a layer of n-dodecyltrimethoxysilane (DTMS). The as-obtained cotton sample was characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), scanning probe microscope (SPM) and X-ray photoelectron spectroscopy (XPS), respectively. The wettability of the cotton fabric sample was also studied by contact angle measurements. The modified cotton fabrics exhibited superhydrophobicity with a contact angle of 161° for 8 μL water droplet and a roll-off angle of 9° for 40 μL water droplet. It was shown that the proper surface roughness and the lower surface energy both played important roles in creating the superhydrophobic surface, in which the Cassie state dominated.     

Super-hydrophobic nickel films with micro-nano hierarchical structure prepared by electrodeposition

Super-hydrophobic nickel films were prepared by a simple and low cost electrodepositing method. The surface morphologies of the films characterized by scanning electronic microscope exhibit hierarchical structure with micro-nanocones array, which can be responsible for their super-hydrophobic characteristic (water contact angle over 150°) without chemical modification. The wettability of the film can be varied from super-hydrophobic (water contact angle 154°) to relatively hydrophilic (water contact angle 87°) by controlling the size of the micro-nanocones. The mechanism of the hydrophobic characteristic of nickel films with this unique structure was illustrated by several models. Such micro-nanostructure and its special wettability are expected to be applied in the practical industry.     

CF4 radio frequency plasma surface modification of silicone rubber for use as outdoor insulations

For further prolonging the serve life of silicone rubber (SIR) for outdoor insulation and increasing its resistance of pollution flashover, surface modifications of SIR were carried out via CF₄ capacitively coupled plasma at radio frequency (RF) power of 60, 100 and 200 W for a treatment time up to 20 min under CF₄ flow rate of 20 sccm. Static contact angle measurement was employed to estimate the change of hydrophobicity of the modified SIR. The variation of the surface functional groups of the modified SIR was observed by attenuated total reflection Fourier transform infrared (ATR-FTIR) spectrum and X-ray photoelectron spectroscopy (XPS). The surface topography was observed by atom force microscopy (AFM). The results indicate that the static contact angle of SIR surface is improved from 100.7° to 150.2° via the CF₄ plasma modification, and the super-hydrophobic surface of modified SIR, which corresponds to a static contact angle of 150.2°, appears at RF power of 200 W for a 5-min treatment time. According to the results, it is suggested that the formation of super-hydrophobic surface is ascribed to the co-action of the increase of roughness created by the ablation reaction of CF₄ plasma and the formation of [SiF_x(CH₃)_2−xO]_n (x = 1, 2) structure produced by the direct attachment of F atoms to Si.     

Structural, compositional, thermal resistant and hydro-oleophobic properties of fluorine based block-co-polymer films on quartz substrates by wet chemical process

Crack free and smooth surfaces of poly [4,5-difluoro 2,2-bis (trifluoromethyl)-(1,3 dioxole)-co-tetrafluoroethylene] (TFE-co-TFD) thin films have been deposited by wet chemical dip coating technique on polished quartz and glass slide substrates. The deposited films have been subjected to annealing at different temperatures ranging from 100 to 500 °C for 1 h in argon atmosphere. The elemental composition of the as-deposited (xerogel) thin film as well as film annealed at 400 °C was measured by X-ray photoelectron spectroscopy and observed that there was no change in the composition of the film. X-ray diffraction pattern revealed the amorphous behaviour of both as-deposited and film annealed at 400 °C. Surface morphology and elemental composition of the films have been examined by employing scanning electron microscopy attached with energy dispersive X-ray analyser, respectively. It was found that as the annealing temperature increased from 100 to 400 °C, nano-hemisphere-like structures have been grown, which in turn has shown increase in the water contact angle from 122^o to 148^o and oil (peanut) contact angle from 85° to 96°. No change in the water contact angle (122°) has been observed when the films deposited at room temperature were heated in air from 30 to 80 °C as well as exposed to steam for 8 days for 8 h/day indicating thermal stability of the film.     

Studies on surface graft polymerization of acrylic acid onto PTFE film by remote argon plasma initiation

The graft polymerization of acrylic acid (AAc) was carried out onto poly(tetrafluoroethylene) (PTFE) films that had been pretreated with remote argon plasma and subsequently exposed to oxygen to create peroxides. Peroxides are known to be the species responsible for initiating the graft polymerization when PTFE reacts with AAc. We chose different parameters of remote plasma treatment to get the optimum condition for introducing maximum peroxides (2.87 × 10⁻¹¹ mol/cm²) on the surface. The influence of grafted reaction conditions on the grafting degree was investigated. The maximum grafting degree was 25.2 μg/cm². The surface microstructures and compositions of the AAc grafted PTFE film were characterized with the water contact angle meter, Fourier-transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS). Contact angle measurements revealed that the water contact angle decreased from 108° to 41° and the surface free energy increased from 22.1 × 10⁻⁵ to 62.1 × 10⁻⁵ N cm⁻¹ by the grafting of the AAc chains. The hydrophilicity of the PTFE film surface was greatly enhanced. The time-dependent activity of the grafted surface was better than that of the plasma treated film.     

Fabrication of superhydrophobic binary nanoparticles/PMMA composite coating with reversible switching of adhesion and anticorrosive property

Ag-TiO₂-Thiol/Poly(methyl methacrylate) (PMMA) coating has been prepared via adsorbed-layer nanoreactor technique and self-assembling method. The composite coating shows a superhydrophobic property with reversible switching of adhesion. In the UV-vis spectra, absorption appeared in ultraviolet region of 229-293 nm (UVC region) and 320-370 nm (UVA region). Additionally, the stability of the superhydrophobic surface was tested under the following conditions: (1) in basic solution (pH = 14); (2) in acid solution (pH = 1); (3) in artificial seawater. The coating shows stability since the contact angle of the sample still remained higher than 150° in the above conditions. The corrosion resistance of the superhydrophobic surfaces was investigated by electrochemical measurements and the results revealed that the superhydrophobic coatings are anticorrosive well.     

Research on the icephobic properties of fluoropolymer-based materials

Fluoropolymer, because of the extremely low surface energy, could be non-stick to water and thus could be a good candidate as anti-icing materials. In this paper, the icephobic properties of a series of fluoropolymer materials including pristine PTFE plates (P-PTFE), sandblasted PTFE plates (SB-PTFE), two PTFE coatings (SNF-1 and SNF-CO1), a fluorinated room-temperature vulcanized silicone rubber coating (F-RTV) and a fluorinated polyurethane coating (F-PU) have been investigated by using SEM, XPS, ice adhesion strength (tensile and shear) tests, and static and dynamic water contact angle analysis. Results show that the fluoropolymer material with a smooth surface can significantly reduce ice adhesion strength but do not show obvious effect in reducing ice accretion at −8 °C. Fluoropolymers with sub-micron surface structures can improve the hydrophobicity at normal temperature. It leads to an efficient reduction in the ice accretion on the surface at −8 °C, due to the superhydrophobicity of the materials. But the hydrophobicity of this surface descends at a low temperature with high humidity. Consequently, once ice layer formed on the surface, the ice adhesion strength enhanced rapidly due to the existence of the sub-micron structures. Ice adhesion strength of fluoropolymers is highly correlated to CA reduction observed when the temperature was changed from 20 °C to −8 °C. This property is associated with the submicron structure on the surface, which allows water condensed in the interspace between the sub-micron protrudes at a low temperature, and leads to a reduced contact angle, as well as a significantly increased ice adhesion strength.