The mechanism of oxide whisker growth and hot corrosion of hot-dipped Al-Si coated 430 stainless steels in air-NaCl(g) atmosphere

The mechanisms of oxide whisker growth and hot corrosion of 430 stainless steel (430SS) and aluminide 430 stainless steel hot-dipped in a Al-10 wt.%Si molten bath (430HDAS) were studied at 750 and 850 °C in air mixed with 500 and 990 vppm NaCl_(g). The results showed that the loose Cr₂O₃ scale which formed on the 430SS could not prevent the corrosion of 430SS in a 500 vppm NaCl_(g) atmosphere, resulting in the formation of Fe₂O₃ scale. Fe₂O₃ whiskers grew at the grain boundary of the Fe₂O₃ scale. However, no Fe₂O₃ whiskers formed on the Fe₂O₃ scale while 430SS was exposed in a 900 vppm NaCl_(g) atmosphere. During the initial high-temperature corrosion of 430HDAS in a 500 vppm NaCl_(g) atmosphere, a dense Al₂O₃ scale formed on the surface of the specimens. Also, Al₂O₃ whiskers grew on the Al₂O₃ scale. As exposure time increased, cyclic chlorination/oxidation degraded the protective aluminide layer and caused the formation of Fe₂O₃ scale and Fe₂O₃ whiskers. The morphology of Fe₂O₃ whiskers formed at 750 °C is more slender than those formed at 850 °C. The formation and growth of both Fe₂O₃ and Al₂O₃ whiskers may be attributed to the chloridation of both the steel substrate and aluminide layer, accelerating the diffusion rate of metallic ions in the oxide scales.     

Continuous and discontinuous precipitation in Fe-1 at.%Cr-1 at.%Mo alloy upon nitriding; crystal structure and composition of ternary nitrides

The internal nitriding response of a ternary Fe–1 at.%Cr–1 at.%Mo alloy, which serves as a model alloy for many CrMo-based steels, was investigated. The nitrides developing upon nitriding were characterised by X-ray diffraction, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy and atom probe tomography. The developed nitrides were shown to be (metastable) ternary mixed nitrides, which exhibit complex morphological, compositional and structural transformations as a function of nitriding time. Analogous to nitrided binary Fe–Cr and Fe–Mo alloys, in ternary Fe–Cr–Mo alloys initially continuous precipitation of fine, coherent, cubic, NaCl-type nitride platelets, here with the composition (Cr_½,Mo_½)N_¾, occurs, with the broad faces of the platelets parallel to the {1?0?0}_α-Fe lattice planes. These nitrides undergo a discontinuous precipitation reaction upon prolonged nitriding leading to the development of lamellae of a novel, hexagonal CrMoN₂ nitride along {1?1?0}_α-Fe lattice planes, and of spherical cubic, NaCl-type (Cr,Mo)N _x nitride particles within the ferrite lamellae. The observed structural and compositional changes of the ternary nitrides have been attributed to the thermodynamic and kinetic constraints for the internal precipitation of (misfitting) nitrides in the ferrite matrix.     

A Study on the Rheological and Magnetic Properties of Polymer-Bonded Magnets Using Polycarbonate as the Bonding Material

The effect of three metal oxides on the magnetic properties of polymer bonded magnets (PBMs) was studied. The three PBMs, using polycarbonate (PC) as binder and 5 wt% of Fe₃O₄, Fe₂O₃, or CuO nanoparticles, were prepared by melt extrusion in a twin screw extruder followed by compression molding. Transmission electron microscopic (TEM) images showed a better dispersion for the PC/Fe₃O₄ nanocomposite compared with that of the other nanocomposites. The dynamic intersection frequency (ω_c), which is related to the crossing of the G′ and G^″ curves, showed that there was more homogeneity in the PC/Fe₃O₄ and PC/Fe₂O₃ nanocomposites. The curves of saturation magnetization for the three nanocomposites showed that there was a relationship between the magnetic properties and the homogeneity of the nanoparticles studied by rheometry. Because the magnetic strength of PC/Fe₃O₄ was greater than that of the other nanocomposites, it was concluded that not only the intrinsic magnetic property of the filler was an important factor to increase the magnetic property, but also the homogeneity of the filler within the matrix had an important role.     

Characterization of the oxides formed at 1000 °C on the AISI 304 stainless steel by X-ray diffraction and infrared spectroscopy

The aim of this work is to show the contribution of the infrared spectroscopy (FT-IR) to the identification of the oxides formed on the AISI 304 stainless steel during isothermal oxidation at 1000 °C, in air. This work focuses on the differentiation of spinel type AB₂O₄ structures and corundum type M₂O₃ structures. It is shown that after 100 h oxidation, the scale is composed of two subscales. The structural analyses were performed both on the adherent subscale and on the external subscale, which spalled off during cooling to room temperature. In the spalled subscale, the infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) analyses exhibit the presence of two spinel phases: Mn_1.5Cr_1.5O₄ and FeCr₂O₄, as well as hematite Fe₂O₃. The FT-IR and XRD analyses of the adherent subscale enable us to distinguish the spinel Mn_1.5Cr_1.5O₄ and FeCr₂O₄ structures which are difficult to identify by XRD alone. Chromia Cr₂O₃ appears to be slightly present in the adherent subscale. According to our results, the parabolic regime of the kinetic curve corresponds to a scale growth mechanism governed by an inward oxygen diffusion.     

Electron energy loss spectra from polycrystalline Cr and Cr2O3 before and after surface reduction by Ar bombardment

Electron energy loss spectra (ELS) have been obtained from polycrystalline Cr and Cr₂O₃ before and after surface reduction by 2 keV Ar⁺ bombardment. The primary electron energy used in the ELS measurements was systematically varied from 100 to 1150 eV in order to distinguish surface versus bulk loss processes. Two predominant loss features in the ELS spectra obtained from Cr metal at 9.0 and 23.0 eV are assigned to the surface and bulk plasmon excitations, respectively, and a number of other features arising from single electron transitions from both the bulk and surface Cr 3d bands to higher-lying states in the conduction band are also present. The ELS spectra obtained from Cr₂O₃ exhibit features that originate from both interband transitions and charge-transfer transitions between the Cr and O ions as well as the bulk plasmon at 24.4 eV. The ELS feature at 4.0 eV arises from a charge-transfer transition between the oxygen and chromium ions in the two surface layers beneath the chemisorbed oxygen layer, and the ELS feature at 9.8 eV arises from a similar transition involving the chemisorbed oxygen atoms. The intensity of the ELS peak at 9.8 eV decreases after Ar⁺ sputtering due to the removal of chemisorbed oxygen atoms. Sputtering also increases the number of Cr²⁺ states on the surface, which in turn increases the intensity of the 4.0 eV feature. Furthermore, the ELS spectra obtained from the sputtered Cr₂O₃ surface exhibit features characteristic of both Cr⁰ and Cr₂O₃, indicating that Ar⁺ sputtering reduces Cr₂O₃. The fact that neither the surface- nor the bulk-plasmon features of Cr⁰ can be observed in the ELS spectra obtained from sputtered Cr₂O₃ while the loss features due to Cr⁰ interband transitions are clearly present indicates that Cr⁰ atoms form small clusters lacking a bulk metallic nature during Ar⁺ bombardment of Cr₂O₃.     

TG-MS analysis on thermal decomposable components in the SEI film on Cr2O3 powder anode in Li-ion batteries

The thermal decomposable species in the solid electrolyte interphase (SEI) film on Cr₂O₃ powder anode at different lithiated and delithiated states in the first cycle were analyzed by thermogravimetry and mass spectrometry (TG-MS) technique. The weight loss ratio in a fully lithiated Cr₂O₃ electrode during TG measurement at 50–500 °C is 8.9 wt%, which is decreased to 1.5 wt% for a fully delithiated Cr₂O₃ electrode. This indicates that the SEI film on Cr₂O₃ powder anode is decomposed electrochemically upon delithiation. The main gas products are CH₂=CH₂, CO₂, and CH₃-containing volatile species in thermal reaction. They are released step-by-step in four characteristic temperature regions, which were originated mainly from oligomer and polyethylene-oxide-like species, partly from ROCO₂Li. It is also observed that the amount of thermal decomposable components in the SEI film on the fully lithiated Cr₂O₃ powder electrode is much higher than that on graphite and hard carbon anodes, indicating different SEI features of transition metal oxide anodes.     

Eu2+, Cr3+共掺杂的MAl12O19 (M=Ca, Sr, Ba) 的发光性质及能量传递

三基色荧光粉中, 红色荧光粉性能较差, 为获得性能优良的红色荧光粉, 本文采用高温固相法合成了Eu²⁺, Cr³⁺单掺杂及共掺杂的碱土金属多铝酸盐MAl₁₂O₁₉ (M =Ca, Sr, Ba) 发光体. 实验表明, 在以上三种基质中均存在Eu²⁺→Cr³⁺的能量传递, 利用能量传递可以有效将Eu²⁺的蓝光或绿光转换为红光. 三种碱土金属多铝酸盐基质的晶体结构相似,但Eu²⁺, Cr³⁺发光受晶体场影响,导致在不同的基质中Eu²⁺, Cr³⁺间能量传递效率不同.通过光谱分析及能量传递效率计算发现, 相同掺杂浓度下,CaAl₁₂O₁₉中Eu²⁺→Cr³⁺的能量传递效率最高,SrAl₁₂O₁₉次之, BaAl₁₂O₁₉最低.红光转换率在CaAl₁₂O₁₉中最高.     

Silicon MIS diodes with Cr2O3 nanofilm: Optical, morphological/structural and electronic transport properties

In this work we report the optical, morphological and structural characterization and diode application of Cr₂O₃ nanofilms grown on p-Si substrates by spin coating and annealing process. X-ray diffraction (XRD), non-contact mode atomic force microscopy (NC-AFM), ultraviolet-visible (UV-vis) spectroscopy and photoluminescence (PL) spectroscopy were used for characterization of nanofilms. For Cr₂O₃ nanofilms, the average particle size determined from XRD and NC-AFM measurements was approximately 70 nm. Structure analyses of nanofilms demonstrate that the single phase Cr₂O₃ on silicon substrate is of high a crystalline structure with a dominant in hexagonal (1 1 0) orientation. The morphologic analysis of the films indicates that the films formed from hexagonal nanoparticles are with low roughness and uniform. UV-vis absorption measurements indicate that the band gap of the Cr₂O₃ film is 3.08 eV. The PL measurement shows that the Cr₂O₃ nanofilm has a strong and narrow ultraviolet emission, which facilitates potential applications in future photoelectric nanodevices. Au/Cr₂O₃/p-Si metal/interlayer/semiconductor (MIS) diodes were fabricated for investigation of the electronic properties such as current-voltage and capacitance-voltage. Ideality factor and barrier height for Au//Cr₂O₃/p-Si diode were calculated as 2.15 eV and 0.74 eV, respectively. Also, interfacial state properties of the MIS diode were determined. The interface-state density of the MIS diode was found to vary from 2.90 × 10¹³ eV⁻¹ cm⁻² to 8.45 × 10¹² eV⁻¹ cm⁻².     

Highly sensitive room-temperature gas sensors based on hydrothermal synthesis of Cr2O3 hollow nanospheres

This paper reports that Cr₂O₃ hollow nanospheres（HNs） were synthesized via a hydrothermal approach and characterized by scanning electron microscopy,x-ray powder diffraction,transmission electron microscopy（TEM）,selective area electron diffraction and high resolution TEM,respectively.In addition,the room-temperature（RT） gas sensing properties of Cr2O3 HNs and conventional powders（CPs） were investigated by means of the surface photovoltage technique.The experimental data demonstrate that the RT gas sensor of the as-fabricated HNs reaches below 5 ppm whereas that of the CPs is about 40 ppm,which results from there being much more adsorbed and desorbed oxygen in HNs than in CPs at RT.The as-prepared Cr₂O₃ HNs could have potential applications as RT nanosensors.     

The nature of antimony-enriched surface layer of Fe-Sb mixed oxides

Antimony segregation is a common feature in Fe-Sb mixed oxides, which have been widely applied as catalysts in selective oxidation and ammoxidation reactions. This paper attempts to shed a light on the cause of such a common feature and on the nature of the antimony-enriched surface layer over FeSbO₄ by means of XPS surface analysis. Single-phase FeSbO₄ samples prepared by different methods were studied, and the antimony in their surface layer is a mixture of both Sb⁵⁺ and Sb³⁺ rather than single Sb⁵⁺. Their surface composition is close to FeSb₂O₆, which could be described as (FeSbO₄)(Sb₂O₄)_δ, δ = 0.5, and it is not “Fe(II)Sb(V)₂O₆” as suggested in literature. Fe-Sb mixed oxides with Sb/Fe > 1 (mol/mol) are mixtures of FeSbO₄ and Sb₂O₄, and the surface of FeSbO₄ grains would be a layer of (FeSbO₄)(Sb₂O₄)_δ, δ ≥ 0.5. Fe-Sb mixed oxides with Sb/Fe < 1 are mixtures of FeSbO₄ and Fe₂O₃, and the surface of FeSbO₄ grains would be a layer of (FeSbO₄)(Sb₂O₄)_δ, δ ≤ 0.5, but the remaining Fe₂O₃ would be encapsulated by a layer of FeSbO₄.     

Long-lasting near-infrared persistent luminescence from β-Ga2O3:Cr nanowire assemblies

Near-infrared (NIR) persistent luminescent β-Ga₂O₃:Cr³⁺ nanowire assemblies were synthesized by a hydrothermal process followed by calcination. The phosphor exhibits more than 4 h afterglow in the wavelength range of 650-850 nm after ceasing the ultraviolet light (280-360 nm) irradiation. The trap structure and persistent luminescence mechanism were revealed by thermoluminescence measurement. The β-Ga₂O₃:Cr³⁺ nanowire assemblies may find applications as identification taggants in security and optical probes in bio-imaging.     

Effect of crystallinity of Co layer on perpendicular exchange bias in Au-capped ultrathin Co film on Cr2O3(0 0 0 1) thin film

The effect of the crystalline quality of ultrathin Co films on perpendicular exchange bias (PEB) has been investigated using a Au/Co/Au/α-Cr₂O₃ thin film grown on a Ag-buffered Si(1 1 1) substrate. Our investigation is based on the effect of the Au spacer layer on the crystalline quality of the Co layer and the resultant changes in PEB. An α-Cr₂O₃(0 0 0 1)layer is fabricated by the thermal oxidization of a Cr(1 1 0) thin film. The structural properties of the α-Cr₂O₃(0 0 0 1) layer including the cross-sectional structure, lattice parameters, and valence state have been investigated. The fabricated α-Cr₂O₃(0 0 0 1) layer contains twin domains and has slightly smaller lattice parametersthan those of bulk-Cr₂O₃. The valence state of the Cr₂O₃(0 0 0 1) layer is similar to that of bulk Cr₂O₃. The ultrathin Co film directly grown on the α-Cr₂O₃(0 0 0 1) deposited by an e-beam evaporator is polycrystalline. The insertion of a Au spacer layer with a thickness below 0.5 nm improves the crystalline quality of Co, probably resulting in hcp-Co(0 0 0 1). Perpendicular magnetic anisotropy (PMA) appears below the Néel temperature of Cr₂O₃ for all the investigated films. Although the PMA appears independently of the crystallinequality of Co, PEB is affected by the crystalline quality of Co. For the polycrystalline Co film, PEB is low, however, a high PEB is observed for the Co films whose in-plane atom arrangement is identical to that of Cr³⁺ in Cr₂O₃(0 0 0 1). The results are qualitatively discussed on the basis of the direct exchange coupling between Cr and Co at the interface as the dominant coupling mechanism.     

Exchange bias in thin-film (Co/Pt)3/Cr2O3 multilayers

We have fabricated exchange-biased Co/Pt layers ((0.3 nm/1.5 nm)×3) on (0 0 1)-oriented Cr₂O₃ thin films. The multilayered films showed extremely smooth surfaces and interfaces with root mean square roughness of ≈0.3 nm for 10 μm×10 μm area. The Cr₂O₃ films display sufficient insulation with a relative low leakage current (1.17×10⁻² A/cm² at 380 MV/m) at room temperature which allowed us to apply electric field as high as 77 MV/m. We find that the sign of the exchange bias and the shape of the hysteresis loops of the out-of-plane magnetized Co/Pt layers can be delicately controlled by adjusting the magnetic field cooling process through the Néel temperature of Cr₂O₃. No clear evidence of the effect of electric field and the electric field cooling was detected on the exchange bias for fields as high as 77 MV/m. We place the upper bound of the shift in exchange bias field due to electric field cooling to be 5 Oe at 250 K.     

Preparation of photocatalytic Fe2O3-TiO2 coatings in one step by metal organic chemical vapor deposition

There are two major difficulties in the TiO₂ liquid-solid photocatalytic system: effective immobilization of the TiO₂ particles; and improving the catalytic activity under visible light. To simultaneously solve these two problems, Fe₂O₃-TiO₂ coatings supported on activated carbon fiber (ACF), have been prepared in one step by a convenient and efficient method—metal organic chemical vapor deposition (MOCVD). XRD results revealed that Fe₂O₃-TiO₂ coatings mainly composed of anatase TiO₂, α-Fe₂O₃ phases and little Fe₂Ti₃O₉. The pore structure of ACF was preserved well after loading with Fe₂O₃-TiO₂ coatings. UV-vis diffuse reflectance spectra showed a slight shift to longer wavelengths and an enhancement of the absorption in the visible region for Fe₂O₃-TiO₂ coatings, compared to the pure TiO₂ sample. A moderate Fe₂O₃-TiO₂ loading (13.7 wt%) was beneficial to mineralizing wastewater because the intermediates could be adsorbed onto the surface of photocatalyst following decomposition. The stable performance revealed that the Fe₂O₃-TiO₂ coatings were strongly adhered to the ACF surface, and the as prepared catalysts could be reused showing potential application for wastewater treatment.     

Comparative analysis of crystal field effects and energy level scheme of six-fold coordinated Cr ion in the pyrochlores, Y2B2O7 (B=Ti, Sn)

The electronic energy levels of the six-fold coordinated Cr⁴⁺ ion in the pyrochlores Y₂B₂O₇ (B=Sn⁴⁺, Ti⁴⁺), have been computed using the exchange charge model of crystal field theory. The calculated Cr⁴⁺ energy levels and their trigonal splitting are in good agreement with experimental spectra. Calculations of the crystal field parameters show that the higher crystal field strength in Y₂Sn₂O₇ (in comparison with Y₂Ti₂O₇) arises from increased orbital overlap effects between the Cr⁴⁺ ion and the nearest oxygen ions, which are located at the 48f crystallographic position of the pyrochlore lattice. The increased overlap in Y₂Sn₂O₇ occurs despite the fact that the Cr⁴⁺-O^2- bond distance in Y₂Sn₂O₇ is longer than in Y₂Ti₂O₇. This is attributed to a lack of hybridization (covalent bonding) between the filled 2p orbital of oxygen ion occupying the 48f site of the pyrochlore lattice and the filled Sn⁴⁺ 4d¹⁰ orbital. As a result, a stronger crystal field is experienced by Cr⁴⁺ ions in Y₂Sn₂O₇, even if the Cr⁴⁺-O²⁻ distances are greater in this case, when compared to those in Y₂Ti₂O₇.     

Microstructure and microhardness analysis of the hexagonal oxides formed on the surface of the AISI 304 stainless steel after Nd:YAG pulsed laser surface melting

The laser surface melting (LSM) technique was adopted to modify the surface layer microstructure of the AISI 304 stainless steel in this paper. The results showed that the hexagonal morphologies have been successfully fabricated on the surface after LSM. These hexagons had side lengths of about 0.5-1 μm and were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), field emission scanning electron microscope (FESEM) and high resolution transmission electron microscope (HRTEM). It was proved by the XRD that the stainless steel surface mainly consisted of γ-Fe, Cr₂O₃, Fe₂O₃ and some manganese oxides. The FESEM micrographs showed that the hexagonal oxides were regular hexagons in geometry. The HRTEM micrographs also indicated the presence of the hexagons on the surface of the stainless steel. The spacing values were calculated from the HRTEM micrograph and the SAED pattern, and the hexagonal oxide phases determined by these spacing values were consistent with those verified by the XRD. After LSM, the microhardness of the stainless steel was significantly improved.     

Microstructure and properties of TiB2-containing coatings prepared by arc spraying

Low cost arc spraying and cored wires were used to deposit composite coatings consisting of TiB₂ and TiB₂/Al₂O₃ hard particles in a Ni(Cr) and stainless steel 304L matrix. Four coatings were prepared namely Ni(Cr)-TiB₂, Ni(Cr)-TiB₂/Al₂O₃, 304L-TiB₂ and 304L-TiB₂/Al₂O₃. The microstructural characteristics of powders and coatings were observed by scanning electron microscopy (SEM). Phase compositions of powders were analyzed by X-ray diffraction (XRD). Although all the analyzed coatings exhibited similar lamella structure, remarkable differences not only in the morphology of hard phase and matrix but also in the size and distribution of hard phases were observed from one coating to another. Tribological behavior of the coatings was analyzed in room temperature dry sliding wear tests (block-on-ring configuration), under 75 N at low velocity (0.5 m/s). The coatings showed far high wear resistance than low carbon steel substrate under same conditions examined. Wear loss of 304L-TiB₂ and Ni(Cr)-TiB₂ coatings were lower nearly 15 times than that of steel substrate. TiB₂ hard phases in coatings bonded well with metal matrix contributed to high wear resistance.     

Chemical quenching of positronium in Fe2O3/Al2O3 catalysts

Fe₂O₃/Al₂O₃ catalysts were prepared by solid state reaction method using α-Fe₂O₃ and γ-Al₂O₃ nano powders. The microstructure and surface properties of the catalyst were studied using positron lifetime and coincidence Doppler broadening annihilation radiation measurements. The positron lifetime spectrum shows four components. The two long lifetimes τ₃ and τ₄ are attributed to positronium annihilation in two types of pores distributed inside Al₂O₃ grain and between the grains, respectively. With increasing Fe₂O₃ content from 3 wt% to 40 wt%, the lifetime τ₃ keeps nearly unchanged, while the longest lifetime τ₄ shows decrease from 96 ns to 64 ns. Its intensity decreases drastically from 24% to less than 8%. The Doppler broadening S parameter shows also a continuous decrease. Further analysis of the Doppler broadening spectra reveals a decrease in the p-Ps intensity with increasing Fe₂O₃ content, which rules out the possibility of spin-conversion of positronium. Therefore the decrease of τ₄ is most probably due to the chemical quenching reaction of positronium with Fe ions on the surface of the large pores.     

Electric-field gradients at Ta donor impurities in Cr2O3(Ta) semiconductor

We report perturbed-angular-correlation (PAC) experiments on ¹⁸¹Hf(→¹⁸¹Ta)-implanted corundum Cr₂O₃ powder samples in order to determine the magnitude and symmetry of the electric-field gradient (EFG) tensor at Ta donor impurity sites of this semiconductor. These results are analyzed in the framework of ab initio full-potential augmented-plane wave plus local orbitals (FP−APW+lo) calculations. The results are also compared with EFG results coming from PAC experiments in isomorphous α-Al₂O₃ and α-Fe₂O₃ doped with ¹¹¹In→¹¹¹Cd and ¹⁸¹Hf→¹⁸¹Ta tracers. This combined analysis enables us to quantify the magnitude of the lattice relaxations induced by the presence of the impurity and to determine the charge state of the impurity donor level introduced by Ta in the band gap of the semiconductor.     

Ni与Co掺杂Fe2O3（0001）表面增强析氧反应活性

Fe based oxides are considered as a promising catalyst for the oxygen evolution reaction (OER) due to their low cost and high stability. Here, based on density functional theory calculations, the electrocatalytic behaviors of pure and metal (Ni, Co) doped Fe-terminated Fe₂O₃(0001) are investigated. The potential-limiting step for OER is determined as the formation of O^* by dehydrogenating surface hydroxyl and it is suggested that the doping enhances the catalytic activity of Fe₂O₃(0001) by reducing the free energy change of rate limiting step on doped Ni or Co atom. Especially, the calculated over-potential of Co-doped Fe₂O₃ (0001) surface is about 0.63 eV on Co site, which is comparable with the theoretical over-potential of 0.56 eV for RuO₂.