The interface structure of nano-SiO2/PA66 composites and its influence on material's mechanical and thermal properties

The PA66-based nanocomposites containing surface-modified nano-SiO₂ were prepared by melt compounding. The interface structure formed in composite system was investigated by thermogravimetric analysis (TGA), Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). The influence of interface structure on material's mechanical and thermal properties was also studied. The results indicated that the PA66 chains were attached to the surface of modified-silica nanoparticles by chemical bonding and physical absorption mode, accompanying the formation of the composites network structure. With the addition of modified silica, the strength and stiffness of composites were all reinforced: the observed increase depended on the formation of the interface structure based on hydrogen bonding and covalent bonding. Furthermore, the differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) showed that the presence of modified silica could affect the crystallization behavior of the PA66 matrix and lead to glass transition temperature of composites a shift to higher temperature.     

Carbon Nanotube Reinforced Titanium Metal Matrix Composites Prepared by Powder Metallurgy—A Review

Titanium-based metal composites (TMCs) are showing great potential to replace existing traditional materials in aerospace, automotive, and other high temperature engineering applications. This is due to their excellent mechanical, thermal, and physical properties and improved strength to weight ratio. Weight savings in the aerospace industry results in higher efficiency. Carbon nanotubes (CNTs), because of their low density and high Young's modulus, are considered to be an excellent reinforcement for metal matrix composites (MMCs). In the last 20 years extensive research has been carried out to investigate the combination of carbon nanotubes with aluminum, nickel, copper, magnesium, and other metal matrices. The production techniques such as mechanical alloying through powder metallurgy routes and their effects on the mechanical properties of CNT reinforced TMCs are reviewed in this article. The role of the volume fraction of carbon nanotubes and their dispersion into the metal matrix are highlighted. Governing equations to predict the mechanical and tribological properties of CNT reinforced titanium matrix composites are deduced. With the help of this initial prediction of properties, the optimal processing parameters can be optimized. Successful development of CNT reinforced TMCs would result in better wear and mechanical behavior and enhance their ability to withstand high temperature and structural loading environments.     

A comparative study of different nanoclay-reinforced cellulose nanofibril biocomposites with enhanced thermal and mechanical properties

The objective of this research was to comprehensively compare the effects of nanoclay bentonite (BT), halloysite nanotubes (HNTs) and sulfuric acid-etched halloysite nanotubes on the surface wettability, morphological, mechanical and thermal properties of cellulose nanofibril (CNF) biocomposites. A simple and environmental safe casting-evaporation method was used to fabricate these samples, which comprised up to 10 wt% of nanoclay. The surface wettability, tensile testing and TG results showed that the biocomposites with BT exhibited greater hydrophobicity, larger modulus and strength and better thermal stability than with HNTs at low content. However, at high content, the biocomposites with HNTs exhibited larger elongation at break. The DMA results indicated that biocomposites with HNTs exhibited better molecular motion restriction than with BT. These results combined with Fourier Transform Infrared (FTIR) also indicated interfacial interactions between CNF matrix and nanoclay. Acid treatment would help promote the interfacial interactions between HNTs and CNFs, resulting in enhanced mechanical and thermal properties. This comparative study will help in the choice of appropriate nanoclay for use in functional biomaterials in industrial production applications.     

Enhancement of the thermal properties of silver-diamond composites with chromium carbide coating

The present work reports the enhancement of the thermal properties in Ag/diamond matrix composites reinforced with chromium carbide coated diamond particles. The coated diamond particles were characterized by x-ray diffraction, x-ray photoelectron spectroscopy and Raman spectra. The composites were synthesized by spark plasma sintering. The chromium carbide coating on the diamond particles resulted in composites exhibiting improved wettability and strong interfacial bonding between the diamond particles and Ag matrix. The composites with coated diamonds showed a low coefficient of thermal expansion of 8.24 × 10^?6/K and a high thermal conductivity of 695 W/mK at 60 % particle volume fraction, which greatly outperformed the composites with uncoated diamonds at the same particle volume fraction. The obtained results are useful for synthesizing Ag/diamond composites with greatly improved thermal performance.     

Interfacial characterisation and mechanical properties of heat treated non-woven kenaf fibre and its reinforced composites

This paper reports on the comprehensive characterisation of heat treated kenaf fibre (KF) and its composites. The kenaf fibres were modified by heating for 2.5–12.5 h inside a drying oven. Heat treatment produces an increase in the crystallinity index and fibre strength of KF. The highest value of KF strength was recorded by applying heat treatment of 10 h on KF. The heat treatment results in the partial removal of impurities/extractives on the KF surface which is detected by scanning electron microscopy and X-ray photoelectron spectroscopy. Atomic force microscopy results signify the decrease of roughness, the increase in peak area density and the increase of the adhesion force on the surface area of heat treated KF. The effect of the heat treatment in enhancing the interface bonding characteristics between the KF and unsaturated polyester matrix can be reflected by the interlaminar shear strength (ILSS) and dynamic mechanical analysis value of the composites. The flexural properties of the composites showed a similar trend to ILSS. However, the fracture toughness revealed contrasting results. Water absorption induced a drastic loss of the mechanical properties of the composites albeit better retention of properties was observed in the case of heat-treated KF composites.     

Role of curing conditions and silanization of glass fibers on carbon nanotubes (CNTs) reinforced glass fiber epoxy composites

Curing behavior of amino-functionalized carbon nanotubes (ACNT) used as reinforcing agent in epoxy resin has been examined by thermal analysis. Experiments performed as per supplier’s curing conditions showed that modification of the curing schedule influences the thermo-mechanical properties of the nanocomposites. Specifically, the glass transition temperature (T_g) of ACNT-reinforced composites increased likely due to the immobility of polymer molecules, held strongly by amino carbon nanotubes. Further, a set of composites were prepared by implementing the experimentally determined optimal curing schedule to examine its effect on the mechanical properties of different GFRP compositions, while focusing primarily on reinforced ACNT and pristine nanotube (PCNT) matrix with silane-treated glass fibers. From the silane treatment of glass fibers in ACNT matrix composition it has been observed that amino silane is much better amongst all the mechanical (tensile and flexural) properties studied. This is because of strong interface between amino silane-treated glass fibers and modified epoxy resin containing uniformly dispersed amino-CNTs. On the other hand, PCNT GFRP composites with epoxy silanes demonstrated enhanced results for the mechanical properties under investigation which may be attributed to the presence of strong covalent bonding between epoxy silane of glass fiber and epoxy–amine matrix.     

Optimizing mechanical and thermal expansion properties of carbon/carbon composites by controlling textures

The present study explored the effect of medium texture (MT) content on flexural properties and thermal expansion coefficients (CTE_S) of carbon/carbon (C/C) composites with multilayered pyrolytic carbon. The specimen with 39% MT exhibited maximum flexural strength of 221.55 MPa, increasing by 52% compared with pure high texture. While the flexural strength decreased when the MT content exceeded 39%. The excellent strength can be attributed to crack deflection between multilayered texture and the strong interface bonding between fibers and matrix. Moreover, the four specimens expressed a similar trend of CTE_S in the direction of XY and Z. In the direction of XY, the specimen with 39% MT had the lowest CTE_S from 800 °C to 2100 °C. Therefore, the C/C composites with 39% MT have the best mechanical and thermal expansion properties, which means that the properties of C/C composites can be optimized by controlling the texture.     

Synthetic–Natural Bionanocomposite Hydrogels on the Basis of Polyvinyl Alcohol and Egg White

A series of bionanocomposite hydrogels composed of polyvinyl alcohol, a synthetic polymer, and egg white, a natural protein containing material, were prepared by the freezing- thawing cyclic method. Na-montmorillonite nanoclay (Na-MMT), as a crosslinker and reinforcing agent, with 0, 5, 10, and 15 wt% loadings (based on the dried mass of the bionanocomposite hydrogel) was incorporated in the polyvinyl alcohol and egg white hydrogel matrix. The microstructural characteristics of the prepared bionanocomposite hydrogels were characterized by the X-ray diffractometry, transmission electron microscopy, Fourier transform infrared spectroscopy, scanning electron microscopy and gel fraction measurements. Thermal and mechanical properties of the samples were also studied using differential scanning calorimetry and dynamic mechanical-thermal analysis. The swelling and drying kinetics and mechanisms of the bionanocomposite hydrogels were also studied. The bionanocomposite hydrogels had an exfoliated Na-MMT morphology with an appropriate dispersion of nanoclay layers in the hydrogel matrix. The results showed that the Na-MMT platelets acted as crosslinkers and created a hydrogel network with a smaller pore size in the bio-nanocomposite hydrogels, compared with the clay-free hydrogel. The obtained thermal and mechanical properties confirmed the reinforcing effect of the nanoclay in the bionanocomposite hydrogels. The swelling and drying rates of the bionanocomposite hydrogels exhibited an inverse dependency on the nanoclay loading. In general, it was concluded that the prepared bionanocomposite hydrogels could be used as appropriate biomaterials in biomedical applications, especially in drug delivery, tissue engineering and wound care.     

Micromechanical Behavior of Carbon Nanotube-Covered SiC Fibers in Polymer Matrix Composites

The incorporation of nanotube-covered fibers in continuous fiber/epoxy composites has been shown to influence the mechanical, electrical, and thermal properties of the composite. Increased interlaminar shear stress, flexural strength and modulus have been reported in such composites over composites containing bare fibers. In this study, the microstructure and interfacial shear strength (ISS) of continuous silicon carbide fiber/epoxy composites with and without nanotubes grown from the SiC fiber surface were investigated with micro-Raman spectroscopy (MRS) and microscopy. The fibers with nanotubes grown from the surface were found to have a reduced ISS compared with the bare fibers. Electron microscopy showed good wetting of epoxy in the nanotube forests, but poor attachment of the nanotube forests to the fibers. These results suggest that the mechanism leading to improvements in bulk composite properties is not due to an improvement in the fiber/matrix ISS.     

Synergistic Effect of Polyhedral Oligomeric Silsesquioxane and Multiwalled Carbon Nanotubes on the Flame Retardancy and the Mechanical and Thermal Properties of Epoxy Resin

A novel polyhedral oligomeric silsesquioxane containing phosphorus and boron (PB-POSS) was synthesized. The resulting PB-POSS and multiwalled carbon nanotubes (MWCNTs) were incorporated into an epoxy resin (EP) to prepare PB-POSS/MWCNTs/EP composites through a solution mixing method. The synergistic effect of MWCNTs and PB-POSS on the thermal and mechanical properties and the flame retardancy of these flame retardant composites were studied. The experimental results showed that the introduction of PB-POSS or MWCNTs further improved the LOI values of the epoxy resin, and the highest LOI value (32.8%) was obtained for the formulation containing 14.6 wt% PB-POSS and 0.4 wt% MWCNTs. In addition, the incorporation of both PB-POSS and MWCNTs significantly improved the thermal and mechanical properties of the composites. The mechanical properties of composites containing 14.7 wt% PB-POSS and 0.3 wt% MWCNTs reached the maximum. The impact strength and flexural strength increased by 42% and 7%, respectively, compared to the neat epoxy resin. Thus, a combination of PB-POSS and MWCNTs in the appropriate ratio could effectively enhance the thermal and mechanical properties and the flame retardancy of the epoxy resin matrix.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

The reinforcement ability of ozone-treated CNFs on mechanical properties of C–epoxy composites

Carbon nanofibers (CNFs) are ozone-treated for different time durations (45 and 90 min). Changes in surface characteristics of CNFs due to ozone treatment were studied with BET surface area analyzer and Raman spectroscopy. Raman spectroscopic studies showed that ozone treatment is imparting enhanced degree of disorder for CNFs. Changes in surface functional groups of CNFs due to ozone treatment were estimated using elemental analysis and thermogravimetric analysis. The influence of ozone-treated CNFs on the mechanical properties of laminated (2D) carbon fiber-reinforced epoxy matrix (CFRP) composites has been studied. Results indicate that ozone-treated CNFs can improve the mechanical properties of CFRPs significantly as compared to untreated CNFs due to enhanced interface compatibility between the ozone-treated CNFs to the matrix. Ozone treatment of CNFs proposed in this study has the potential to overcome the limitations of the conventional methods of generating functional groups.     

Preparation and Characterization of Composites Based on Poly (Butylene Succinate) and Poly (Lactic Acid) Grafted Tetracalcium Phosphate

Tetracalcium phosphate (TTCP, Ca₄(PO₄)₂O) was functionalized by poly (l-lactic acid) (PLLA) in order to improve the dispersion of TTCP particles in poly (butylene succinate) (PBS) matrices, and then a series of the PLLA grafted TTCP/PBS (g-TTCP/PBS) composites were prepared via melt processing. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), tensile analysis, differential scanning calorimetry (DSC), thermogravimetric analysis (DTG/TGA) and melt rheological analysis were used to investigate the structure and properties of the g-TTCP/PBS composites. The results revealed that l-lactide could be grafted onto the surface of TTCP, and the g-TTCP/PBS composites showed the best mechanical properties when the content of g-TTCP was 10 wt%. The crystallization temperature of g-TTCP/PBS composites tended to increase with the increase of g-TTCP contents. The functionalized particles played an important role in augmenting the thermal degradation rate and the complex viscosity of the composites due to their unique structure and the reasonable interfacial interaction between the particles and PBS matrix.     

Styrene Butadiene Rubber/Epoxidized Natural Rubber (SBR/ENR50) Nanocomposites Containing Nanoclay and Carbon Black as Fillers for Application in Tire-Tread Compounds

Nanocomposite vulcunizates based on a SBR/ENR50 (50/50%wt) rubber blend containing nanoclay (5 or 10 phr) with and without carbon black (CB 20 phr) were prepared by melt blending in an internal mixer. The compound containing 35 phr carbon black (only) was prepared as a reference sample. Microstructure of nanocomposite samples was investigated by using X-ray diffraction (XRD), melt rheo-mechanical spectroscopy (RMS), and scanning electron microscopy (SEM). The XRD patterns revealed that the distance between the clay layers were increased by adding CB to the nanocomposite samples; they caused better diffusion of chains between the layers and resulted in an intercalated structure. The RMS results also indicated the formation of the filler-filler networks. SEM images of fracture surfaces showed the presence of much roughness in the samples containing both nanoclay and CB compared to the other samples. The results obtained from application of the Flory–Rhener equation showed a high crosslink density for the sample with 10 phr nanoclay and 20 phr CB. Dynamic mechanical behavior, mechanical properties, and abrasion resistance of the nanocomposites were evaluated. The results indicated that the sample containing 10 phr nanoclay and 20 phr CB had an increased dynamic elastic modulus, reduced maximum loss factor (tanδ)_max,, and an improved tensile strength and abrasion resistance compared to the reference sample. Also, this sample showed the lowest maximum loss factor, at 50–60°C, so it can be a candidate for tire-tread application.     

Effect of surface treatment of nanoclay on the mechanical properties of epoxy/glass fiber/clay nanocomposites

A new method of silane treatment of nanoclays is reported where in the clay is nanodispersed in hydrolyzed silanes. The surface functionalization of Cloisite^® 15A nanoclay has been carried out using two different silane coupling agents: 3-aminopropyltriethoxy silane and 3-glycidyloxypropyltrimethoxy silane using varied amounts of silane coupling agents, e.g. 10, 50, 200, and 400 wt% of clay. The surface modification of Cloisite^® 15A has been confirmed by Fourier transform infrared spectroscopy. The modified clays were then dispersed in epoxy resin, and glass fiber-reinforced epoxy clay laminates were manufactured using vacuum bagging technique. The fiber-reinforced epoxy clay nanocomposites containing silane modified clays have been characterized using small angle X-ray scattering, transmission electron spectroscopy and differential scanning calorimetry. The results indicate that the silane treatment of nanoclay aided the exfoliation of nanoclay and also led to an increase in mechanical properties. The optimized amount of silane coupling agents was 200 wt%. The nanocomposites containing clay modified in 200 wt% of silanes exhibited an exfoliated morphology, improved tensile strength, flexural modulus, and flexural strength. The improved interfacial bonding between silane modified nanoclays and epoxy matrix was also evident from significant increase in elongation at break.     

Effect of Alkali Treatment on Structure and Mechanical Properties of Acrylonitrile–Butadiene–Styrene/Bamboo Fiber Composites

The preparation and properties of wood–plastic composites (WPCs) based on acrylonitrile–butadiene–styrene (ABS) and bamboo fibers (BFs) are described. The BFs were first modified by alkali treatment in order to improve their adhesion to an ABS matrix. The BF modifications were monitored by Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). Styrene–maleic anhydride (SMA) copolymer, as a compatibilizer, was added to both the untreated and alkali-treated composites. The changes in the structure and the properties resulting from these treatments were observed by the SEM and mechanical tests. The experimental results indicated that both the alkali treatment of the BF and the inclusion of the SMA copolymer improved the interactions between the BF and ABS matrix, and promoted better mechanical properties of the composites.     

Styrene-butadiene rubber/halloysite nanotubes nanocomposites modified by sorbic acid

Sorbic acid (SA) was used to improve the performance of styrene-butadiene rubber (SBR)/halloysite nanotubes (HNTs) nanocomposites by direct blending. The detailed mechanisms for the largely improved performance were studied by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), differential scanning calorimetry (DSC), porosity analysis and crosslink density determination. The strong interfacial bonding between HNTs and rubber matrix is resulted through SA intermediated linkages. SA bonds SBR and HNTs through grafting copolymerization/hydrogen bonding mechanism. Significantly improved dispersion of HNTs in virtue of the interactions between HNTs and SA was achieved. Formation of zinc disorbate (ZDS) was revealed during the vulcanization of the composites. However, in the present systems, the contribution of ZDS to the reinforcement was limited. Effects of SA content on the vulcanization behavior, morphology and mechanical properties of the nanocomposites were investigated. Promising mechanical properties of SA modified SBR/HNTs nanocomposites were obtained. The changes in vulcanization behavior, mechanical properties and morphology were correlated with the interactions between HNTs and SA and the largely improved dispersion of HNTs.     

Phase Structure,Thermal, and Mechanical Properties of Polypropylene/Hollow Glass Microsphere Composites Modified with Maleated Poly(ethylene-octene)

Maleated poly(ethylene-octene) (POE-g-MAH), as a compatilizer and toughener, was incorporated in polypropylene/hollow glass microspheres (PP/HGM) binary composites, and the phase structure and thermal and mechanical properties of these composites were investigated. Scanning electron microscopy analysis indicated that the phase structure of ternary composites could be controlled by POE-g-MAH and the surface treatment of HGM. Fourier transform infrared spectroscopy revealed that there was an amidation reaction between the treated HGM and POE-g-MAH during melt compounding. Differential scanning calorimetry suggested that the crystallization and melting behaviors of ternary composites were influenced by phase structure. Evaluation of mechanical properties showed that the amide linkage between the treated HGM and POE-g-MAH was favorable for improving the properties of ternary composites.     

Thermal Properties and Fire Resistance of Jute-Reinforced Composites

The thermal behaviour, fire resistance and mechanical properties of jute-reinforced composites with vinylester and resol matrix were studied. Organically modified clay was added to the polymeric matrix in order to enhance the properties of the composites. An inhomogeneous distribution of the nanoreinforcement in the polymer was observed by X-ray diffraction. Thermogravimetric analyses revealed that the addition of clay to the resol resin by sonication enhanced the thermal resistance of the jute-reinforced composite at temperatures higher than 300°C. The fire resistance of the composites was evaluated by means of a cone calorimeter. A diminution in the peak of the heat release rate was observed when clay was added to the polymeric matrix. On the other hand, neither the time to ignition nor the total heat evolved was significantly reduced by the clay addition. Additionally, an increment in the flexural modulus as well as in the flexural strength of the resol composites was observed when the clay was added to the matrix. The fiber–matrix interface of the composites was studied by scanning electron microscopy. It was observed that as the clay dispersion degree was increased the interface quality was diminished in the resol composites.     

Structure and Properties of a cis-1,4-Polybutadiene/Organic Montmorillonite Nanocomposite Prepared via In Situ Polymerization

Cis-1,4-polybutadiene (cis-1,4-PB) is one of the most important synthetic rubbers, having superior performances such as wear resistance, cold resistance and high elasticity. However, its mechanical properties, including low tensile strength, tear resistance and thermal stability, limit its application in comparison to natural rubber and butadiene-styrene rubber that have excellent overall performances. Thus, the reinforcing of cis-1,4-PB is a necessity. The dispersion of clay in rubbers on the nanoscale can improve the mechanical, gas permeability and thermal properties of the resulting composites. In this paper, organic montmorillonite (OMMT) clay was dispersed into the cis-1,4-PB matrix via an in-situ polymerization method and the chemical structure, phase morphology, mechanical properties and thermal stability of the composite were investigated. The properties of the composite were analyzed by such techniques as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermal gravimetric analysis (TGA). In the in-situ polymerization, a Ni-based catalyst system with the presence of OMMT showed high efficiency and 1,4-selectivity for the polymerization of butadiene. The OMMT could be dispersed in the polymeric matrix on the nanoscale during the polymerization. The interfusion of OMMT had little influence on the thermal stability and the chemical micro-structure of the cis-1,4-PB when the content of cis-1,4 units was more than 95%. The loss tangent of the composite was higher than that of cis-1,4-PB from ?110 to ?55°C, the temperature range examined, and the mechanical properties of the cis-1,4-PB/OMMT nanocomposite (NC) were improved upon the addition of OMMT.