Effects of electrochemical and plasma treatments on carbon fibre surfaces

This paper summarizes the chemical changes induced on carbon fibre surfaces (examined by X-ray photoelectron spectroscopy, XPS) by a variety of electrochemical treatment in aqueous electrolytes together with the improvements in fibre/resin bonding in the corresponding composite materials. It was found that there was no correlation between the amount of chemical functionality introduced onto the fibre surface and the fibre/resin bond strength, i.e. chemical bonding does not play a major role in fibre resin adhesion. This does not rule out the possibility of chemical bonding between the fibre and resin—it simply implies that it is not the governing factor. It is suggested that the immediate surface concentration of chemical groups is too low to make a significant contribution. To tailor interfacial properties it would be desirable to promote chemical bonding between fibre and matrix. The use of a specially designed plasma treatment cell has led to an increase in the surface concentration of chemical groups ( C OH, hydroxyl) that have the potential to react chemically with the resin. By exploiting grazing angle data taken from XPS analysis, it is shown that changes in the chemical nature of the fibres only occurs in the outermost layers, whereas the electrochemical reaction proceeds well into the fibre sublayers. Selective introduction of nitrogen-containing functionality (such as amines,  NH₂) has been achieved. The reactivity towards a particular plasma is shown to be largely dependent on the structure of the fibre surface. The number of C/N groups produced on higher modulus fibres was undesirably low. Their concentration was increased by biasing the fibres to a negative potential (10–30 V) during plasma exposure.     

PET导电纤维的制取及研究

以过氧化二苯甲酰为引发剂,使丙烯睛在涤沦(PET)纤维上接枝共聚。接枝纤维在含铜化合物,含硫还原剂溶液中反应,制备PET导电纤维。讨论了影响接枝共聚的各种因素,选择出最佳聚合条件。对该纤维的导电成份和结构以及性能进行了研究。     

The Effect of Glass Fibre and a Phosphorus-Containing Flame Retardant on the Flammability of Recycled PET

The availability of scrap poly(ethylene terephthalate) (PET) from post-consumer bottles is increasing as the post-consumer collecting systems are becoming more usual in daily life. PET is well known as a high-performance engineering thermoplastic because of its good thermal stability, chemical resistance, and excellent mechanical properties. Many efforts have been carried out to use this material in housings of electronic applications. However, the flammability of PET is a shortcoming in some of these applications. In this study, our attempt is to incorporate a non-halogenated flame retardant, in form of a phosphorus-containing compound, together with a commercial glass fibre grade to achieve UL94 test V-0 rating for PET. An investigation of thermal stability and flammability (HDT, UL94 V-test) and mechanical (tensile, flexural and impact tests) properties of glass fibre filled PET samples is reported as a function of fraction of flame retardant. This work shows the influence of the filler content and the interfacial filler/matrix adhesion on the flame retardant and the mechanical properties.     

Recent developments in oriented polymers for biomedical and engineering applications

A review is presented of recent research at Leeds University which has been directed at devising novel methods for the production of oriented polymer structures. First, the new hot compaction process for oriented fibre and tapes is described, together with its applications to polyethylene and polypropylene where there are a number of practical developments. Secondly, there is the use of hydrostatic extrusion to make load bearing oriented products from hydroxyapatite filled polyethylenes. The production routes include the application of high pressure annealing prior to hydrostatic extrusion and the preparation of high modulus polyethylene fibre/hydroxyapatite billets as the starting point. Finally, recent progress on die-drawing as a means to producing oriented monofilaments and biaxially oriented tubes is described, where the applications include polymer ropes, pipes for gas and water distribution and transparent cans for packaging.     

Characterization by Raman microspectrometry of residual compressive stresses induced by resin curing in single filament composite samples

The present work concerns monofilament composite samples used in the pull-out test to quantify the effect of different fibre surface treatments on the adhesion of a high modulus polyethylene in a polyester resin. Optical observations revealed local deformations induced by a compressive stress generated in the fibre by the resin shrinkage during the curing. The sensitivity of the polyethylene Raman peak at 1130 cm⁻¹ to elastic strain has been used to characterize the local compression state still present in the fibre after the curing. The results show residual stresses varying along the fibre embedded length up to a level depending on the applied surface treatment i.e. on the degree of adhesion between the fibre and the resin. This is consistent with the localization and the morphologies of shear bands observed in the samples. More the Raman microspectrometry has been used to determine the tensile stress profile along the embedded part of the fibre when its free part is stretched. Corrected of the initial compression state this profile represents the stress transfer effectively realized from the fibre to the resin for different adhesion conditions. Its knowledge is very useful to clarify the interface damage and pull-out mechanisms.     

结晶度对微波作用下PET水解解聚的影响

本文对微波作用下PET的中性水解解聚反应中原料结晶度的影响进行了研究.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

Novel Thermoplastic Composites from Commodity Polymers and Man-Made Cellulose Fibers

Summary: A new class of fibre reinforced commodity thermoplastics suited for injection moulding and direct processing applications has been developed using man-made cellulosic fibres (Rayon tire yarn, Tencel, Viscose, Carbacell) and thermoplastic commodity polymers, such as polypropylene (PP), polyethylene (PE), high impact polystyrene (HIPS), poly(lactic acid) (PLA), and a thermoplastic elastomer (TPE) as the matrix polymer. For compounding, a specially adapted double pultrusion technique has been employed which provides composites with homogeneously distributed fibres. Extensive investigations were performed with Rayon reinforced PP in view of applications in the automotive industry. The Rayon-PP composite is characterized by high strength and an excellent impact behaviour as compared with glass fibre reinforced PP, thus permitting applications in the field of engineering thermoplastics such as polycarbonate/acrylonitrile butadiene styrene blends (PC/ABS). With the PP based composites the influence of material parameters (e.g. fibre type and load, coupling agent) were studied and it has been demonstrated how to tailor the desired composite properties as modulus and heat distortion temperature (HDT) by varying the fibre type or adding inorganic fillers. Man-made cellulose fibers are also suitable for the reinforcement of further thermoplastic commodity polymers with appropriate processing temperatures. In case of PE modulus and strength are tripled compared to the neat resin while Charpy impact strength is increased five-fold. For HIPS mainly strength and stiffness are increased, while for TPE the property profile is changed completely. With Rayon reinforced PLA, a fully biogenic and biodegradable composite with excellent mechanical properties including highly improved impact strength is presented.     

Low Pressure Radio Frequency Ammonia Plasma Surface Modification on Poly(ethylene terephthalate) Films and Fibers: Effect of the Polymer Forming Process

We investigated the effect of a polyethylene terephthalate (PET) forming process on radiofrequency ammonia plasma surface-treated PET flat films and fibres obtained by melt blowing. Ammonia plasma treatment allowed for the incorporation of amino functionalities on both the film and fibre surfaces, with higher values observed at very short treatment times. This plasma treatment also induced polymer chain scissions which were observed as the formation of hydrophilic nodules that coalesced together and were loosely bound to the underlying polymeric materials. These plasma-induced surface damages were notably more important on the melt-blown PET fibres. Consequently, maximisation of the surface amino groups with minimal polymer chain breaking was achieved using very short plasma treatment times (typically 1 s). We also demonstrated that the polymer forming process must be taken into account when plasma modifications are to be performed on PET, as it may already lead to polymer chain breakings subsequently added to those induced in the plasma environment.     

Synthesis of a novel polyester-ether copolymer and its derivatives as antistatic additives for thermoplastic films

Development of antistatic thermoplastic elastomer composites is gaining much interest in scientific and industrial aspects. In this contribution, a novel type of polyester-block-ether copolymer (PEBE), PEBE with ionic liquid (PEBE-IL) and quaternized PEBE (PEBE-Q) were synthesized, characterized and compounded with a commercial bottle grade polyester (PET) resin. It was found that the surface resistivity of the PET composite films was around 10⁹–10¹⁰ Ω/sq. The addition of the PEBE copolymers as an antistatic agent into PET matrix resulted in almost 10⁶ times enhancement in surface resistivity compared to neat PET film. Among the PET films with an antistatic agent, it was emphasized that PEBE-IL and ionic liquid doping to PET matrix led to a relatively lower crystallization degree, surface resistivity, contact angle and breaking force with a translucent appearance compared to neat PET film. Furthermore, it was illustrated that antistatic PET films with fine-tune physical, mechanical and morphological properties can be achieved by choosing appropriate antistatic agent type and amount.     

Chemical recycling of carbon fibre reinforced epoxy resin composites in subcritical water: Synergistic effect of phenol and KOH on the decomposition efficiency

The combination of phenol and potassium hydroxide (KOH) was used to chemically recycle carbon fibre reinforced epoxy resin cured with 4,4′-diaminodiphenylmethane in subcritical water. This combination had a synergistic effect on decomposing this kind of epoxy resin. The main decomposition products from the epoxy resin were identified by means of GC-MS, and a possible free-radical reaction mechanism for the decomposition of epoxy resin is proposed. The recovered carbon fibres were characterized using single fibre tensile tests, scanning electron microscopy and X-ray photoelectron spectroscopy. Compared to virgin carbon fibres after sizing removal, the surface compositions of the recovered carbon fibres had little change and the tensile strength of the recovered carbon fibres was well retained.     

Recycling technology of poly(ethylene terephthalate) materials

Poly(ethylene terephthalate) (PET) has become one of major post consumer plastics wastes, in addition to polyethylene (PE), polypropylene (PP), polystyrene (PS) and poly(vinyl chloride) (PVC). The challenge to large-volume plastics companies is to learn how to collect, separate, reprocess and market their low-cost products and make a profit, too. The effort of PET recycling, however, is the most successful story in the plastic recycling technology, including both reclaim and upgrade of PET waste. Beverage bottles made of PET are recycled more than 20% of the total production. The technology of today can reclaim the post-consumer PET bottles to produce high-quality granulated PET with better than 99% purity. A practical reclaim process for recycling PET bottles (including bottle, HDPE base cup, aluminum cap, liner, label and adhesive) is available by the Center for Plastics Recycling Research in USA. PET recycling process, like for other plastics, can be divided into three categories: incineration, physical recycling, and chemical recycling. To make the plastic recycling business pay requires more than simple recovery and marketing. Greatest profit potential is in upgraded and value-added reclaim products. Upgrading involves compounding with additives to make material more processable, adding reinforcement, or producing extrusions or finished parts from reclaim resins. For instance, a modified injection-moldable resin made from PET bottle scrap is claimed to provide high impact and processability at less cost than competitive materials. It is foreseen that chemical recycling of waste PET bottle becomes feasible if the price of raw material goes up. Three economical processes are involved in this technology: pyrolysis, hydrocracking, and hydrolysis. The hydrolysis process is presently employed to recover the raw material for unsaturated polyester resin manufacture or polyols for the production of polyurethane resin. It is reported in this presentation that polymer concrete could be a huge potential market for chemical reclaim of PET materials, especially for green or mixed-color PET, which are priced lower than colorless PET reclaim materials.     

The use of melt rheology and solution viscometry for degradation study of post-consumer poly(ethylene terephthalate): The effects of the contaminants,reprocessing and solid state polymerization

Rheological measurements and intrinsic viscosity were performed to determine how the presence of contaminants, reprocessing and solid state polymerization (SSP) affects the degradation of post-consumer poly(ethylene terephthalate) (PET). First, post-industrial PET resin was contaminated with a series of surrogates according to a US-FDA protocol to simulate the worst-case scenario of misuse of PET packaging. The samples were submitted to recycling and SSP process in the presence of surrogates. The rheological data demonstrated that contaminated samples present degradation, even without any additional process. However, when the contaminated samples are submitted to melt extrusion the level of degradation increases. For the SSP process it was found that the surrogates do not interfere in the degradation process. In addition, an empirical analysis was derived based on the existing relationship. This analysis allowed the use of complex viscosity in higher frequencies, that is, out of the Newtonian plateau, and it shows to be as efficient as the zero-shear rate viscosity, allowing to associate the molar mass index of different samples. The data were corroborated from those obtained by the viscometric molar mass index, highlighting the importance of this new method to quantify the degradation in the polymer system.     

A Double Plug–Socket System Capable of Molecular Keypad Locks through Controllable Photooxidation

Two robust divalent complexes have been successfully constructed by using complementary rigid spacers (anthracene vs. 1,4,5,8‐naphthalenediimide (NDI)) and two pairs of [24]crown‐8 ethers and secondary dialkylammonium functionalities as binding motifs. It was demonstrated that properly selected, rigid spacers are more efficient than flexible ones for achieving strong multivalent association. This is presumably due to the preorganization of the rigid spacers, the cooperation between charge‐transfer interactions of rigid spacers, and the complexation of the binding motifs. Furthermore, the intermolecular photoinduced electron transfer (PET) between rigid spacers in these robust complexes could be switched on and off by modulating their complexation through acid–base reactions, which is reminiscent of a plug–socket system capable of electron transfer. In addition, the self‐sensitized photooxidation of the divalent host with anthracene as a spacer can be completely inhibited after complexation with the divalent guests that contain NDI as spacers. This process could also be understood by invoking intermolecular PET and could be turned on and off through acid–base reactions. The photophysical and photochemical properties of these robust complexes have been interpreted as molecular keypad locks with alarm systems. Thus, a double plug–socket system and molecular keypad locks were successfully integrated inside robust multivalent systems and then the normal molecular devices were endowed with logic functions.     

Thermooxidativer Abbau der acrylat-ummantelten Poly(ethylenterephthalat)-Garne

The degradation of acrylic-resin coated and uncoated poly(ethylene terephthalate) (PET) yarns was compared after thermo-oxidative exposure at temperatures > 200 ?C. Whereas coated PET yarn exposed to steam degrades more rapidly because the resin coating acts as a skin around the yarn which traps acidic hydrolysis products, autocatalytically accelerating hydrolytic scission (1), dry heat exposure causes the reverse relation: the residual tensile strength of coated yarn is better than that of uncoated PET. By means of SEM, viscosimetry, fluorescence measurements, TGA and DSC it is shown that products of decomposing coating-resin react with PET, forming partly carbonized yarn wich does not melt at elevated temperatures (～ 250?C).     

Migration of poly-L-lysine through a lipid bilayer

When a giant vesicle, composed of neutral and anionic lipid (90:10 mol %), comes into contact with various poly-l-lysines (MW 500-29 300), ropelike structures form within the vesicle interior. By using fluorescence lipids and epi-fluorescence microscopy, we have shown that both neutral and anionic lipids are constituents of the ropes. Evidence that the ropes are also comprised of poly-l-lysine comes from two experiments: (a) direct microinjection of poly(acrylic acid) into rope-containing vesicles causes the ropes to contract into small particles, an observation consistent with a polycation/polyanion interaction; and (b) direct microinjection of fluorescein isothiocyanate (a compound that covalently labels poly-l-lysine with a fluorescent moiety) into rope-containing vesicles leads to fluorescent ropes. The results may be explained by a model in which poly-l-lysine binds to the vesicle exterior, forms a domain, and enters the vesicle through defects or at the domain boundary. The model helps explain the ability of poly-l-lysine to mediate the permeation of a cancer drug, doxorubicine, into the vesicle interior.     

Fibre‐forming blends of polypropylene and polyethylene terephthalate

Bicomponent fibres represent of the new ways for the preparation of synthetic fibres with more variable properties. The polypropylene (PP)‐poly(ethylene terephthalate) (PET) fibre‐forming blend is very interesting because of the improvement of dyeability from bath and some mechanical properties of PP fibres. The new polymer additives containing ester groups which can be added as masterbatches during melting and extrusion processes have been developed in the last years. It has been found that rheological properties of the basic polymer (PP) and polymer additives have a significant role in the blend formation and in spinning. In this work, the influence of some non‐reactive low‐molecular compounds on the processing of fibre‐forming PP‐PET blends and on the properties of blend fibres are presented.     

Microwave-assisted aminolytic depolymerization of PET waste

Polyethylene terephthalate (PET) fibre waste and disposable soft drink bottle waste were subjected to depolymerization via aminolysis using excess of ethanolamine. The reaction was carried out under non conventional microwave energy in the presence of different simple chemicals as catalysts namely, sodium acetate, sodium bicarbonate and sodium sulphate. After repeated crystallization, pure bis (2-hydroxyethyl) terephthalamide (BHETA) was obtained with very high yields (nearly 90%). It was subjected to characterization by elemental analysis, melting point, FTIR, NMR and DSC. With the use of microwave energy, the process becomes economically viable since high yields of BHETA (>90%) at very low reaction time (4 min) could be obtained with common and cheap chemicals as catalysts.     

Differential Solubility of Poly(ethylene-terephthalate) Fibre vs. Temperature 2. Calorimetric Study of the Non-dissolved Fractions

The differential solubility of two poly(ethyleneterphthalate) (PET) fibres was determined in one thermally treated substrate and in another thermally untreated. In both cases, mixtures of phenol/tetrachloroethane with the appropriate composition were used. The non-dissolved fractions of the untreated PET fibre display a molecular mass and a crystallinity which increase on increase of the temperature of the differential solubility test. In the case of the thermally treated substrate, both the molecular mass and the crystallinity of the residual fraction remain constant on increase of the test temperature. This revised version was published online in July 2006 with corrections to the Cover Date.     

Determination of dielectric constant of polyethylene terephthalate fibres. A new approach for method of mixtures

The method of mixtures for determining dielectric constant was applied to mixtures of polyethylene with polyethylene terephthalate (PET) fibres using measurements for a wide range of values of fibre-fraction. Values of dielectric constant for PET fibres with electric field perpendicular to the fibre axis were 3.58 at 1 kHz and 3.36 at 10 kHz. An empirical method of extrapolation is suggested to simplify the determination of dielectric constant by the method of mixtures.