Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Effect of the presence of polymer in miniemulsion droplets on the kinetics of polymerization

Solution of polystyrene in styrene were dispersed in an aqueous gel phase comprising sodium lauryl sulfate, cetyl alcohol, and water using an emulsification process known to produce monomer droplet sizes inthe submicron size range (referred to as miniemulsion droplets). The shelf-life stabilities of these miniemulsions were studied to determine their relative droplet sizes, and the emulsions were concommitantly polymerized in an isothermal batch reaction calorimeter. The polymerization kinetics and final particle sizes produced were compared with miniemulsion and conventional emulsion polymerizations prepared using equivalent recipes without the addition of polystyrene. The results indicate that polymerization of miniemulsions prepared from polymer solutions produce significantly different kinetics than both miniemulsion and conventional emulsion polymerizations. In general, a small amount of polymer greatly increases the rate of polymerization and the final number of particles produced in the polymerization to the extent where even conventional polymerizations carried out above the critical micelle concentration of the surfactant polymerize more slowly. The results are explained by considering the system to be comprised of small, stable pre-formed monomer-swollen polymer particles which are able to efficiently capture aqueous phase radicals. This enables the system to produce a large final number of particles, similar to the initial number of pre-formed polymer particles, as opposed to miniemulsions and micelles in which only a relatively small fraction of the initial number of species (droplets or micelles) become polymer particles. © 1994 John Wiley & Sons, Inc.     

Preparation of styrene polymer/ZnO nanocomposite latex via miniemulsion polymerization and its antibacterial property

Styrene polymer/ZnO nanocomposite latex was fabricated using miniemulsion polymerization in the presence of coupling agent 3-aminopropyltriethoxysilane (APTES) and hexadecane as hydrophobe. The size distribution and morphology of the composite latex particles were characterized by dynamic light scattering and transmission electron micrograph. X-ray photoelectron spectroscopy and Fourier transform infrared spectrophotometer results demonstrate that ZnO nanoparticles were encapsulated into polymer phases. The coupling treatment of ZnO with APTES can improve the dynamic contact angles of ZnO nanoparticle with water to enhance its hydrophobicity. When 0.6% APTES to ZnO (wt/wt) is used to modify ZnO, the encapsulation efficiency of ZnO reaches to 95%. It shows that the high encapsulation efficiency improves dispersion of ZnO nanoparticles in polymer film by scanning electron microscope. The stable structural hybrid latex can adequately exert unique function of nanoparticles in coatings. It indicates that the coatings added the composite latex exhibits perfect antibacterial activity, which has a tremendous potentiality in the field of coating materials.     

Effect of unmodified kraft lignin concentration on the emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid to produce polymer hybrid latex

The introduction of non‐modified kraft LignoBoost® lignin (KL) to produce polymer hybrid latex has received much attention in recent years because it is derived from renewable resources. The focus of this work is to develop a polymer hybrid latex by emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid in the presence of different concentrations of KL furnished by the pulp and paper industry. The study intends to substitute a styrene in the system to understand the effect of non‐modified KL on the properties not only of the latexes, but also on the copolymers themselves. Each polymerization was carried out by shot‐process of tertbutyl hydroperoxide and sodium formaldehyde sulfoxylate as the redox system. The polymer latexes were characterized in relation to overall conversion, particle diameter, particle morphology, coagulum formation, surface tension, zeta potential, and atomic force microscopy. The polymers were evaluated through gel permeation chromatography, water absorption, and thermal properties. The results show that the addition of non‐modified KL results in inhibition of the polymerization and that KL acts as a colloid stabilizer. Small particles were generated in the initial stages of the polymerizations. The presence of the KL altered the color of the latexes; the increase in KL concentration resulted in increase in the absorption of water of the polymer films; the increase in KL concentration resulted in decrease of the molar mass of the copolymers.     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

Achieving high conversions in nitroxide-mediated living styrene miniemulsion polymerization

Nitroxide-mediated living radical polymerizations of styrene were run in miniemulsion. Using a modified miniemulsion process that does not require the use of a volatile costabilizer, near complete conversions could be achieved in 2-3 hours while preserving narrow molecular weight distributions and a high degree of chain livingness. Increased rates and final conversions were achieved by semi-batch addition of the nitroxide scavenger ascorbic acid.     

分散聚合法制备液相芯片聚苯乙烯磁性复合微球的研究

本文将丙烯酸基磁流体均匀分散到苯乙烯单体中,采用分散聚合法制备出了适于构建液相芯片微球载体的单分散性微米级磁性微球.考察了丙烯酸基磁流体预处理时间、加料顺序和单体量对微球形貌和粒径分布的影响及其条件优化.扫描电镜(SEM)显示磁性微球平均粒径为7.77 μm,具有良好的单分散性(多分散指数PDI为1.03),并且表面光滑致密;用超导量子干涉磁强计测量了Fe3O4纳米粒子的磁化曲线;用红外光谱(FT-IR)和热失重(TG)方法表征了磁性微球的化学结构及Fe3O4含量.     

一步聚合法制备壳核型、可控阶层结构的羰基铁/聚苯乙烯复合微球

采用改进的悬浮聚合法合成了一系列粒径和结构可调的羰基铁粉/聚苯乙烯磁性高分子微球.利用傅立叶变换红外光谱仪、热重分析仪、X射线衍射仪、扫描电镜等分析了微球的结构、化学成分及形貌.结果表明,通过改变苯乙烯单体和聚乙烯醇(PVA)的加入量,可以制备三类不同形貌和结构的复合微球,即多孔复合微球,无孔复合微球和含"带状"突起的...     

Anisotropic janus magnetic polymeric nanoparticles prepared via miniemulsion polymerization

Anisotropic Janus magnetic polymeric nanoparticles are prepared via the miniemulsion polymerization of styrene and acrylic acid monomers in the presence of oleic acid‐coated magnetic nanoparticles (MNPs). The controllable phase separation between the polymer matrix and the encapsulated MNPs is a key success factor to produce Janus morphology. The effects of MNPs, 2,2′‐azobis(2‐isobutyronitrile) and sodium dodecyl sulfate contents, on the morphology, chemical composition and colloidal stability of the prepared Janus hybrid particles are investigated. Besides the determination of polymerization conversion, zeta potential, size analysis, TGA, and TEM are applied for characterization of the anisotropic particles. The results show the stable spherical Janus particles containing MNPs (15 wt % magnetic content) located on one side of each polymer particle. The anisotropic submicron Janus magnetic polymeric particles (250 nm) can be easily separated by an external magnet. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4779–4785     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Synthesis and characterization of polystyrene‐graphite nanocomposites via surface RAFT‐mediated miniemulsion polymerization

Graphite oxide (GO) was prepared and immobilized with dodecyl isobutyric acid trithiocarbonate (DIBTC) reversible addition‐fragmentation chain transfer (RAFT) agent. The hydroxyl groups of GO were attached to the DIBTC RAFT agent through an esterification process. The resultant modified GO was used for the preparation of polystyrene (PS)/graphite nanocomposites in miniemulsion polymerization. The RAFT‐grafted GO (GO‐DIBTC) at various loadings was dispersed in styrene monomer, and the resultant mixtures were sonicated in the presence of a surfactant (sodium dodecylbenzene sulfonate) and a hydrophobe (hexadecane) to form miniemulsions. The stable miniemulsions thus obtained were polymerized using azobisisobutyronitrile as the initiator to yield encapsulated PS‐GO nanocomposites. The molar mass and polydispersity index of PS in the nanocomposites depended on the amount of RAFT‐grafted GO in the system, in accordance with the features of the RAFT polymerization method. The PS‐GO nanocomposites were of exfoliated morphology, as confirmed by X‐ray diffraction and transmission electron microscopy measurements. The thermal stability and mechanical properties of the PS‐GO nanocomposites were better than those of the neat PS polymer. Furthermore, the mechanical properties were dependent on the modified GO content (i.e., the amount of RAFT‐grafted GO). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of P(AA‐SA)/ZnO composite latex particles via inverse miniemulsion polymerization and its application in pH regulation and UV shielding

Poly(acrylic acid‐co‐sodium acrylate)/zinc oxide, P(AA‐SA)/ZnO, composite latex particles were synthesized by inverse miniemulsion polymerization. The ZnO nanoparticles were prepared by hydrothermal synthesis and undergone oleic acid (OA) surface treatment. The X‐ray diffraction pattern and FT‐IR spectra characterized the crystal structure and functional groups of OA‐ZnO nanoparticles. An appropriate formulation in preparing P(AA‐SA) latex particles, ensuring the dominant in situ particle nucleation and growth, was developed in our experiment first. Sodium hydroxide was chosen as a costabilizer, because of its ability to increase the deprotonation of acylic acid and enhance the hydrophilicity of monomer, acrylic acid besides providing osmotic pressure. The growth mechanism of P(AA‐SA)/ZnO composite particles was proposed. The OA‐ZnO nanoparticles were adsorbed on or around the surface of P(AA‐SA) latex particles by hydrophobic interaction, thus enhanced the interfacial tension over latex particles. The P(AA‐SA)/ZnO composite latex particles owned better thermal stability than pure latex particles. The pH regulation capacity was excellent for both ZnO and P(AA‐SA) particles. Combining P(AA‐SA) and ZnO nanoparticles into composite particles, the performance in pH regulation and UV shielding was discussed from our experimental results. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8081–8090, 2008     

Preparation and characterization of submicron hybrid magnetic latex particles

Micrometer magnetic hybrid particles are of great interest in biomedical field, and various morphologies have been prepared via encapsulation processes. Regarding submicron, only few processes have been investigated and the most recent one leading to highly magnetic submicron magnetic hybrid particles is based on oil in water magnetic emulsion (MES) transformation. The encapsulation of magnetic iron oxide nanoparticles forming oil in water MES was investigated using different styrene/cross‐linker divinylbenzene volume ratio in the presence of potassium persulfate initiator. The encapsulation performed in this work is basically conducted by using well‐defined oil in water MES as a seed in radical emulsion polymerization. The chemical composition, morphology, iron oxide content, magnetic properties, electrokinetic properties, particle size, and size distribution of the prepared magnetic hybrid particles were examined using various techniques. The desired perfect magnetic core and polymer shell morphology were successfully obtained, and the final magnetic hybrid particles are superparamagnetic in nature and exhibit high iron oxide content (64 wt %). Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

A facile route to hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization

In this article, we report a facile route to the preparation of hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization at room temperature and under ambient pressure. Water droplets act as a soft template for the formation of hollow structure. Meanwhile, the existence of amphipathic magnetite nanoparticles (MPs) which can assemble at the interface of W/O is favorable to the interfacial polymerization of styrene, ensuring the formation of hollow nanocomposite microspheres. The final products were thoroughly characterized by X‐ray powder diffraction (XRD), fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), field‐emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), and X‐ray photoelectron spectroscopy (XPS), which showed the formation of hollow magnetite/polystyrene nanocomposite microspheres. Magnetic hysteresis loop measurements revealed that both MPs and hollow nanocomposite microspheres displayed superparamagnetism. The effects of the content of H₂O, sorbitan monooleate (Span 80) and styrene and the dose rate on the morphology of nanocomposite microspheres were studied. Furthermore, the mechanism of the formation of the hollow magnetic microspheres was also discussed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3900–3910, 2008     

Amphoteric polystyrene latex colloids: polymerization pathway and the control of particle size and potential

Amphoteric polystyrene latex colloids were prepared by the emulsifier-free emulsion polymerization of styrene. Two co-monomers, methacrylic acid (MA) (anionic) and dimethyl aminoethyl methacrylate (DMAM) (cationic) were used to promote the amphoteric nature of the resultant surfaces. Parameters such as particle size and the isoelectric point (IEP) were measured as a function of polymerization recipe. Particle size decreased with increasing initiator concentration according to the equation: log [d _w]=–0.67 log [I] + 0.316 whered _w is the weight average particle diameter andI is the concentration of initiator (potassium persulphate).The particle size also decreased with increasing temperature, increasing pH and addition of surfactant. Particle size was unaffected by the methacrylic acid content. The isoelectric point pH was decreased on decreasing initiator concentration and on increasing methacrylic acid content.The polymerization pathway was deduced to involve the cationic DMAM during the initiation phase and to involve the anionic MA as well as styrene, during the growth stage. A full polymerization pathway involving the formation of oligomeric DMAM micelles was postulated.     

Surface modification of iron oxide nanoparticles by a phosphate‐based macromonomer and further encapsulation into submicrometer polystyrene particles by miniemulsion polymerization

A new strategy relying on the use of a phosphate‐based macromonomer (PAM200) to modify the surface of iron oxide nanoparticles was developed for the synthesis of submicrometer polystyrene (PS) magnetic particles. First, iron oxide nanoparticles were synthesized using the coprecipitation of ferrous and ferric salts in alkaline medium. Besides the classical oleic acid (OA)/octane‐based ferrofluid, styrene‐based ferrofluids were elaborated with either OA or PAM200 as the stabilizer. In all cases, maghemite (γ‐Fe₂O₃) was clearly identified, with nanoparticles rather spherical in shape but exhibiting broad particle size distribution (PSD). Both OA and PAM200 led to stable maghemite‐based ferrofluids showing superparamagnetic properties. Further use of these ferrofluids in styrene miniemulsion polymerization resulted in inhomogeneous distribution of maghemite among and inside the polymer particles with OA‐based ferrofluids, whereas PAM200/styrene‐based ferrofluids led to magnetic particles with homogeneous distribution of maghemite inside PS particles. Broad PSD and small nonmagnetic particles were however observed. The true mechanisms operating in these systems are still to elucidate, but this study validates PAM200 as an efficient compatibilizing agent between hydrophilic maghemite and hydrophobic PS. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 327–340, 2008     

Developing a hybrid emulsion polymerization system to synthesize Fe3O4/polystyrene latexes with narrow size distribution and high magnetite content

A hybrid emulsion polymerization was formulated for synthesizing Fe₃O₄/polystyrene composite latex. This system, containing binary droplets that are magnetic (Mag)‐droplets with a diameter of 100–200 nm and styrene (St)‐droplets with a diameter of 3–4 μm, was obtained by mixing Mag‐miniemulsion and St‐macroemulsion. With extremely low surfactants concentration (?critical micelle concentration, CMC), the nucleated loci are selectively controlled in the Mag‐droplets, as the result of smaller droplet size and larger surface ratio. Both water‐soluble potassium persulfate (KPS) and oil‐soluble 2,2′‐azobis(2‐isobutyronitrile) was adopted to initiate the polymerization. In the presence of KPS, magnetic polystyrene latices with particles size of 60–200 nm, narrow size distribution, and high magnetite content (86 wt % measured by TGA) were attained successfully. The synthesized magnetic Fe₃O_4/polystyrene latices assembled into well‐ordered hexagonal structure in the surface of a carbon supported copper grid. The influence of various parameters on various aspects of the as‐synthesized Fe₃O₄/polystyrene was investigated in detail: type of initiator on composite morphology, feed ratio of Mag‐miniemulsion and St‐macroemulsion on magnetite content, and hydrophobic agent or amount of surfactant on size and size distribution. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5285–5295, 2007