Anaerobic Treatment of Industrial Biodiesel Wastewater by an ASBR for Methane Production

A mechanically stirred anaerobic sequencing batch reactor (5 L, 30 °C) containing granular biomass was used to treat the effluent of an industrial biodiesel production process with the purpose to produce methane. Process stability and efficiency were analyzed as a function of applied volumetric organic load (AVOL of 1,000 to 3,000 mgCOD/L), reactor feed time, and cycle length (8-h cycles with 10-min or 4-h feeding and 4-h cycles with 10-min or 2-h feeding). Batch operations (B) with 1,000 to 3,000 mgCOD/L involved 10-min feeding/discharge: (1) 1.0-L influent with 4-h cycle and (2) 2.0-L influent with 8-h cycle. Fed-batch operations (FB) with 1,000 to 3,000 mgCOD/L involved 10-min discharge and the following feeding: (1) 1.0-L influent in 2 h with 4-h cycle and (2) 2.0-L influent in 4 h with 8-h cycle. At 1,000 mgCOD/L (AVOL of 18 to 1.29 gCOD/L?day), kinetic parameter values were 1.03 and 0.92 h^-1 at conditions B-1000-4 h and FB-1000-8/4 h, respectively. At both conditions, removal efficiency was 88 %, and cycle length could be reduced to 3 h (B-1000-4 h) and 5 h (FB-1000-8/4 h). At 2,000 mgCOD/L (AVOL of 2.38 to 2.52 gCOD/L?day), kinetic parameter values were 1.08 and 0.99 h^-1 at conditions B-2000-4/2 h and FB-2000-8/4 h, respectively, and removal efficiencies were 83 and 81 %. Cycle length could be reduced to 3 h (B-2000-4/2 h) and 6 h (FB-2000-8/4 h). At 3,000 mgCOD/L (AVOL of 3.71 to 3.89 gCOD/L?day), conditions allowing stable operation were B-3000-4 h, FB-3000-8/4 h, and FB-3000-4/2 h. Stability could not be obtained at condition B-3000-8 h, and the best results were obtained at condition FB-3000-8/4 h. Specific methane production ranged from 41.1 to 93.7 NmLCH₄/gCOD, demonstrating reactor application potential and operation flexibility.     

Dry Anaerobic Co-digestion of Cow Dung with Pig Manure for Methane Production

The performance of dry anaerobic digestions of cow dung, pig manure, and their mixtures into different ratios were evaluated at 35?±?1 °C in single-stage batch reactors for 63 days. The specific methane yields were 0.33, 0.37, 0.40, 0.38, 0.36, and 0.35 LCH₄/gVS_r for cow dung to pig manure ratios of 1:0, 4:1, 3:2, 2:3, 1:4, and 0:1, respectively, while volatile solid (VS) and chemical oxygen demand (COD) removal efficiencies were 48.59, 50.79, 53.20, 47.73, 46.10, and 44.88 % and 55.44, 57.96, 60.32, 56.96, 53.32, and 50.86 %, respectively. The experimental results demonstrated that the co-digestions resulted in 5.10–18.01 % higher methane yields, 2.03–12.95 % greater VS removals, 2.98–12.52 % greater COD degradation and so had positive synergism. The various mixtures of pig manure with cow dung might persuade a better nutrient balance and dilution of high ammonia concentration in pig manure and therefore enhanced digester performance efficiency and higher biogas yields. The dry co-digestion of 60 % cow dung and 40 % pig manure achieved the highest methane yield and the greatest organic materials removal efficiency than other mixtures and controls.     

Fed-batch Anaerobic Valorization of Slaughterhouse By-products with Mesophilic Microbial Consortia Without Methane Production

This work aimed at setting up a fully instrumented, laboratory-scale bioreactor enabling anaerobic valorization of solid substrates through hydrogen and/or volatile fatty acid (VFA) production using mixed microbial populations (consortia). The substrate used was made of meat-based wastes, especially from slaughterhouses, which are becoming available in large amounts as a consequence of the growing constraints for waste disposal from meat industry. A reconstituted microbial mesophilic consortium without Archaebacteria (methanogens), named PBr, was cultivated in a 5-L anaerobic bioreactor on slaughterhouse wastes. The experiments were carried out with sequential fed-batch operations, including liquid medium removal from the bioreactor and addition of fresh substrate. VFAs and nitrogen were the main metabolites observed, while hydrogen accumulation was very low and no methane production was evidenced. After 1,300 h of culture, yields obtained for VFAs reached 0.38 g/g dry matter. Strain composition of the microbial consortium was also characterized using molecular tools (temporal temperature gradient gel electrophoresis and gene sequencing).     

Growth of Chlorella vulgaris on Sugarcane Vinasse: The Effect of Anaerobic Digestion Pretreatment

Microalgae farming has been identified as the most eco-sustainable solution for producing biodiesel. However, the operation of full-scale plants is still limited by costs and the utilization of industrial and/or domestic wastes can significantly improve economic profits. Several waste effluents are valuable sources of nutrients for the cultivation of microalgae. Ethanol production from sugarcane, for instance, generates significant amounts of organically rich effluent, the vinasse. After anaerobic digestion treatment, nutrient remaining in such an effluent can be used to grow microalgae. This research aimed to testing the potential of the anaerobic treated vinasse as an alternative source of nutrients for culturing microalgae with the goal of supplying the biodiesel industrial chain with algal biomass and oil. The anaerobic process treating vinasse reached a steady state at about 17 batch cycles of 24 h producing about 0.116 m³CH₄ kgCOD_vinasse ^?1. The highest productivity of Chlorella vulgaris biomass (70 mg l^?1 day^?1) was observed when using medium prepared with the anaerobic digester effluent. Lipid productivity varied from 0.5 to 17 mg l^?1 day^?1. Thus, the results show that it is possible to integrate the culturing of microalgae with the sugarcane industry by means of anaerobic digestion of the vinasse. There is also the advantageous possibility of using by-products of the anaerobic digestion such as methane and CO₂ for sustaining the system with energy and carbon source, respectively.     

Immobilized Cells in Anaerobic Digestion for Methane from Poultry Manure

The two-stage immobilized microbe waste processor designed for sewage treatment by Messing has been modified to process poultry manure. The Messing reactor of 120-mL volume was modified and scaled up to a 4-L volume. Three different carrier materials have been investigated. Temperatures for each of the two stages were examined, and residence time as well as feed concentration were explored. Analytical data has been computer analyzed using multiple variable correlations and the results of this analysis have indicated directions for optimization.     

Steam Plasma Methane Reforming for Hydrogen Production

Reactions of methane with water and CO₂ in thermal plasma generated in a special plasma torch with a water-stabilized arc were investigated. Steam plasma with very high enthalpy and low mass flow rate was produced in a dc arc discharge which was in direct contact with water vortex surrounding the arc column. Composition of produced gas, energy balance of the process and its efficiency were determined from measured data. The output H₂/CO ratio could be adjusted by a choice of feed rates of input reactants in the range 1.1–3.4. Depending on experimental conditions the conversion of methane was up to 99.5%, the selectivity of H₂ was up to 99.9%, and minimum energy needed for production of 1 mol of hydrogen was 158 kJ/mol. Effect of conditions on process characteristics was studied. Comparison of measured data with results of theoretical computations confirmed that the reforming process produces gas with composition which is close to the one obtained from the thermodynamic equilibrium calculations. Relations between process enthalpy, composition of produced syngas and process characteristics were determined both theoretically and experimentally.     

Anaerobic Digestion of Sugarcane Vinasse Through a Methanogenic UASB Reactor Followed by a Packed Bed Reactor

The anaerobic treatment of raw vinasse in a combined system consisting in two methanogenic reactors, up-flow anaerobic sludge blanket (UASB) + anaerobic packed bed reactors (APBR), was evaluated. The organic loading rate (OLR) was varied, and the best condition for the combined system was 12.5 kg COD m^?3day^?1 with averages of 0.289 m³ CH₄ kg COD r^?1for the UASB reactor and 4.4 kg COD m^?3day^?1 with 0.207 m³ CH₄ kg COD r^?1 for APBR. The OLR played a major role in the emission of H₂S conducting to relatively stable quality of biogas emitted from the APBR, with H₂S concentrations <10 mg L^?1. The importance of the sulphate to COD ratio was demonstrated as a result of the low biogas quality recorded at the lowest ratio. It was possible to develop a proper anaerobic digestion of raw vinasse through the combined system with COD removal efficiency of 86.7% and higher CH₄ and a lower H₂S content in biogas.     

Monoclinic KNbO_3 Nanowires for Photocatalytic Methane Production and Dye Degradation

The room temperature stabled monoclinic KNbO_3 nanowires were found to act as photocatalyst for photocatalytic methane production and dye degradation in this work. Higher activities have been observed for monoclinic phase compared to the reference(orthorhombic phase). In the photoreduction of CO2 reaction, the monoclinic KNbO_3 nanowires exhibited a CH_4 evolution rate of 0.025 μmol·g~(-1)·h~(-1), which was higher than 0.021 μmol·g~(-1)·h~(-1) of orthorhombic KNbO_3 nanowires. In the photodegradation of rhodamine B(Rh B), almost all the Rh B were degraded after 90 min light illumination for monoclinic KNbO_3 nanowires. But for orthorhombic KNbO_3 nanowires, the concentration of Rh B only decreased to 62% of the initial value.     

ASBR Applied to the Treatment of Biodiesel Production Effluent: Effect of Organic Load and Fill Time on Performance and Methane Production

The effect of organic matter and fill time on anaerobic sequencing batch reactor (5 L, 30°C, 8-h cycles, 50 rpm) efficiency has been analyzed. Organic matter was increased by the influent concentration. Fill times investigated were in the batch mode and fed-batch followed by batch. In the batch mode organic matter removal were 93%, 81%, and 66% for influent concentration of 500, 1,000, and 2,000 mgCOD/L (0.6, 1.29, and 2.44 gCOD/L.d), respectively. At 3,000 mgCOD/L (3.82 gCOD/L.d) operational stability could not be achieved. Removal efficiency was improved by increasing the fill time, and was 85% for the 1,000 mgCOD/L condition and fill times of 2 and 4 h, and 80 and 77% for the 2,000 mgCOD/L condition and fill times of 2 and 4 h, respectively. Hence, gradual feeding seemed to improve and to smooth the profiles of organic matter and volatile acids along the cycle with 78 to 96 NmLCH₄/gCOD.     

Plasma Treatment of Ni Catalyst for Partial Oxidation of Methane

The 10%Ni/Al2O3 catalyst for partial oxidation of methane was treated by DBD (dielectric barrier discharge) plasma in a continuous system under atmospheric pressure and room temperature by flowing He. It was found that 10%Ni/Al2O3 catalyst treated by plasma presents a higher catalytic activity and an enhanced stability than the catalysts prepared without plasma treatment. The methane conversion over the catalyst treated by plasma is 3%-5% higher than the catalysts untreated by plasma. Moreover,the enhanced dispersion of the catalyst can be achieved by plasma treatment, which can improve the interaction between active species and supports, catalytic activity and the resistance to carbon deposition.     

Methane Pyrolysis for Hydrogen Production: Specific Features of Using Molten Metals

Russian Journal of Applied Chemistry - Published data on noncatalytic pyrolysis of natural gas in molten metals are analyzed. The most illustrative results obtained in the past two decades are...     

Viability of Using Glycerin as a Co-substrate in Anaerobic Digestion of Sugarcane Stillage (Vinasse): Effect of Diversified Operational Strategies

Vinasse, from sugar and ethanol production, stands out as one of the most problematic agroindustry wastes due to its high chemical oxygen demand, large production volume, and recalcitrant compounds. Therefore, the viability of using glycerin as a co-substrate in vinasse anaerobic digestion was tested, to increase process efficiency and biogas productivity. The effect of feeding strategy, influent concentration, cycle length, and temperature were assessed to optimize methane production. Glycerin (1.53% v/v) proved to be a good co-substrate since it increased the overall methane production in co-digestion assays. CH₄ productivity enhanced exponentially as influent concentration increased, but when temperature was increased to 35 °C, biogas production was impaired. The highest methane productivity and yield were achieved using fed-batch mode, at 30 °C and at an organic loading rate of 10.1 kg COD m⁻³ day⁻¹: 139.32 mol CH₄ m⁻³ day⁻¹, 13.86 mol CH₄ kg COD_applied, and 15.30 mol CH₄ kg COD_removed. Methane was predominantly produced through the hydrogenotrophic route. In order to treat all the vinasse produced by a mid-size sugar and ethanol plant, nine reactors with 7263.4 m³ each would be needed. The energy generated by burning the biogas in boilers would reach approximately 92,000 MW h per season and could save up to US$ 240,000.00 per month in diesel oil demand.

     

Kinetic Regularities of Methane Production by a Methanogenic Association

The kinetic regularities of anaerobic conversion of glucose, ethanol, methanol, acetate, and carbon dioxide by a syntrophic methanogenic association were investigated. The processes of formation of various metabolities from the above listed substrates under argon and hydrogen were studied in quantitative terms. The dependences of metabolite formation rates on the starting concentrations of the substrates and pH were investigated. Kinetic conversion schemes for the given substrates and the methanogenic association were evolved.     

Plasma Catalysis for Environmental Treatment and Energy Applications

The current status of plasma-catalysis research and the associated possible applications are outlined. A basic explanation of plasma chemistry is given, which is then used as a foundation to indicate the research vector for the ongoing development of various applications. As an example of an environmental application, volatile organic compound decomposition using plasma-catalysis is discussed in depth, from the fundamental concept to the current industrial application status. As a potential application of plasma-catalysis towards the realization of a future “hydrogen society”, ammonia synthesis is discussed in terms of current social attitudes and regulations, along with historical developments. Additionally, up-to-date information on the fundamentals of the nonthermal plasma interaction with a catalyst is provided.     

Production of Hydrogen from Methane by a CO2 Emission-Suppressed Process: Methane Decomposition and Gasification of Carbon Nanofibers

Catalytic methane decomposition into hydrogen and carbon nanofibers and the oxidations of carbon nanofibers with CO₂, H₂O and O₂ were overviewed. Supported Ni catalysts (Ni/SiO₂, Ni/TiO₂ and Ni/carbon nanofiber) were effective for the methane decomposition. The activity and life of the supported Ni catalysts for methane decomposition strongly depended on the particle size of Ni metal on the catalysts. The modification of the catalysts with Pd enhanced the catalytic activity and life for methane decomposition. In particular, the supported Ni catalysts modified with Pd showed high turnover number of hydrogen formation at temperatures higher than 973 K with a high one-pass methane conversion (>70%). However, sooner or later, every catalyst completely lost their catalytic activities due to the carbon layer formation on active metal surfaces. In order to utilize a large quantity of the carbon nanofibers formed during methane decomposition as a chemical feedstock or a powdered fuel for heat generation, they were oxidized with CO₂, H₂O and O₂ into CO, synthesis gas and CO₂, respectively. In every case, the conversion of carbon was greater than 95%. These oxidations of carbon nanofibers recovered or enhanced the initial activities of the supported Ni catalysts for methane decomposition.     

Soaking Pretreatment of Corn Stover for Bioethanol Production Followed by Anaerobic Digestion Process

The production of ethanol and methane from corn stover (CS) was investigated in a biorefinery process. Initially, a novel soaking pretreatment (NaOH and aqueous-ammonia) for CS was developed to remove lignin, swell the biomass, and improve enzymatic digestibility. Based on the sugar yield during enzymatic hydrolysis, the optimal pretreatment conditions were 1?% NaOH?+?8?% NH₄OH, 50°C, 48?h, with a solid-to-liquid ratio 1:10. The results demonstrated that soaking pretreatment removed 63.6?% lignin while reserving most of the carbohydrates. After enzymatic hydrolysis, the yields of glucose and xylose were 78.5?% and 69.3?%, respectively. The simultaneous saccharification and fermentation of pretreated CS using Pichia stipitis resulted in an ethanol concentration of 36.1?g/L, corresponding only to 63.3?% of the theoretical maximum. In order to simplify the process and reduce the capital cost, the liquid fraction of the pretreatment was used to re-soak new CS. For methane production, the re-soaked CS and the residues of SSF were anaerobically digested for 120?days. Fifteen grams CS were converted to 1.9?g of ethanol and 1337.3?mL of methane in the entire process.