Planning and consolidating shipments from a warehouse

A typical warehouse or distribution centre ships material to various customer locations across the country, using various modes of transportation. Each mode has different constraints on size of shipment, different cost structures and different transportation times. Typically, for a given warehouse there are certain customer locations that receive frequent shipments of material. It is often possible, therefore, for the warehouse to consolidate different orders for the same customer location into a single shipment. The transportation mode and the day of shipment must be chosen such that the consolidated shipment meets the size constraints and arrives within an agreed-upon ‘delivery window’. In preparing a warehouse distribution plan, a planner seeks to achieve transportation economies of scale (by consolidating two or more orders into fewer shipments) while levelling the workload on warehouse resources and ensuring that material arrives at a customer location during the acceptable delivery window.The problem of deciding what shipments to make daily can be formulated as a set partitioning problem with side constraints. This paper describes a heuristic solution approach for this problem. Computational experiments using actual warehouse select activity indicate that, for moderate-size problems, the heuristic produces solutions with transportation costs that are within a few percent of optimal. Larger problems found in practice are generally too large to be solved by optimal algorithms; the heuristic easily handles such problems. The heuristic has been integrated into the transportation planning system of a leading distributor of telecommunications products.     

Heuristic algorithms for a multi-period multi-stop transportation planning problem

We consider a multi-period multi-stop transportation planning problem (MPMSTP) in a one-warehouse multi-retailer distribution system where a fleet of homogeneous vehicles delivers products from a warehouse to retailers. The objective of the MPMSTP is to minimize the total transportation distance for product delivery over the planning horizon while satisfying demands of the retailers. We suggest two heuristic algorithms based on the column generation method and the simulated annealing algorithm. Computational experiments on randomly generated test problems showed that the suggested algorithms gave better solutions than an algorithm currently used in practice and algorithms modified from existing algorithms for vehicle routing problems.     

Operational transportation planning of freight forwarding companies in horizontal coalitions

In order to improve profitability, freight forwarding companies try to organize their operational transportation planning systematically, considering not only their own fleet but also external resources. Such external resources include vehicles from closely related subcontractors in vertical cooperations, autonomous common carriers on the transportation market, and cooperating partners in horizontal coalitions. In this paper, the transportation planning process of forwarders is studied and the benefit of including external resources is analyzed. By introducing subcontracting, the conventional routing of own vehicles is extended to an integrated operational transportation planning, which simultaneously constructs fulfillment plans with overall lowest costs using the own fleet and subcontractors’ vehicles. This is then combined with planning strategies, which intend to increase the profitability by exchanging requests among members in horizontal coalitions. Computational results show considerable cost reductions using the proposed planning approach.     

A Lagrangian relaxation approach to multi-period inventory/distribution planning

We consider a multi-period inventory/distribution planning problem (MPIDP) in a one-warehouse multiretailer distribution system where a fleet of heterogeneous vehicles delivers products from a warehouse to several retailers. The objective of the MPIDP is to minimise transportation costs for product delivery and inventory holding costs at retailers over the planning horizon. In this research, the problem is formulated as a mixed integer linear programme and solved by a Lagrangian relaxation approach. A subgradient optimisation method is employed to obtain lower bounds. We develop a Lagrangian heuristic algorithm to find a good feasible solution of the MPIDP. Computational experiments on randomly generated test problems showed that the suggested algorithm gave relatively good solutions in a reasonable amount of computation time.     

A penalty-shift-insertion-based algorithm to minimize total flow time in no-wait flow shops

This paper proposes a penalty-shift-insertion (PSI)-based algorithm for the no-wait flow shop scheduling problem to minimize total flow time. In the first phase, a penalty-based heuristic, derived from Vogel’s approximation method used for the classic transportation problem is used to generate an initial schedule. In the second phase, a known solution is improved using a forward shift heuristic. Then the third phase improves this solution using a job-pair and a single-job insertion heuristic. Results of the computational experiments with a large number of randomly generated problem instances show that the proposed PSI algorithm is relatively more effective and efficient in minimizing total flow time in a no-wait flow shop than the state-of-the-art procedures. Statistical significance of better results obtained by the proposed algorithm is also reported.     

A mathematical programming model for integrating production and procurement transport decisions

In this paper, we propose a new mathematical programming model for integrating production and procurement transport planning decisions in manufacturing systems in a unique optimization model. This problem was introduced conceptually and dubbed as MRP IV by Díaz-Madroñero et al. (2012) to extend the current MRP (material requirement planning) systems. This proposal simultaneously considers material, production resources capacities and procurement transport planning decisions with different shipping modes (such as full-truckload, less-than-truckload and milk-run) in the supply chain to avoid suboptimal results, which are usually generated due to sequential and independent plans. We considered an industrial automobile company to validate the proposed model using real world data. The results obtained by the MRP IV proposed model, in terms of total planning costs and transport efficiency indicators, are better than those obtained in the current heuristic procedures followed in the company under study.     

An integrated inventory–transportation system with modified periodic policy for multiple products

Efficient management of a distribution system requires an integrated approach towards various logistical functions. In particular, the fundamental areas of inventory control and transportation planning need to be closely coordinated. Our model deals with an inbound material-collection problem. An integrated inventory–transportation system is developed with a modified periodic-review inventory policy and a travelling-salesman component. This is a multi-item joint replenishment problem, in a stochastic setting, with simultaneous decisions made on inventory and transportation policies. We propose a heuristic decomposition method to solve the problem, minimizing the long-run total average costs (major- and minor-ordering, holding, backlogging, stopover and travel). The decomposition algorithm works by using separate calculations for inventory and routing decisions, and then coordinating them appropriately. A lower bound is constructed and computational experience is reported.     

Stowage planning in maritime container transportation

We consider a stowage-planning problem of arranging containers on a container ship in the maritime transportation system. Since containers are accessible only from the top of the stack, temporary unloading and reloading of containers, called shifting, is unavoidable if a container required to be unloaded at the current port is stacked under containers to be unloaded at later ports on the route of the ship. The objective of the stowage planning problem is to minimize the time required for shifting and crane movements on a tour of a container ship while maintaining the stability of the ship. For the problem, we develop a heuristic solution method in which the problem is divided into two subproblems, one for assigning container groups into the holds and one for determining a loading pattern of containers assigned to each hold. The former subproblem is solved by a greedy heuristic based on the transportation simplex method, while the latter is solved by a tree search method. These two subproblems are solved iteratively using information obtained from solutions of each other. To see the performance of the suggested algorithm, computational tests are performed on problem instances generated based on information obtained from an ocean container liner. Results show that the suggested algorithm works better than existing algorithms.     

A task and resource scheduling system for automated planning

Planning is done at both the strategic and tactical levels. This paper classifies some previous planning techniques into these different levels, and details of some of their problems. A planning technique known as heuristic task scheduling is then presented along with a planner architecture that integrates task-scheduling with more traditional techniques to form a system that bridges the strategic/tactical division     

基于两阶段启发式算法的物流配送选址-路径问题研究

为了解决配送中心选址与带时间窗的多中心车辆路径优化组合决策问题,利用双层规划法建立了配送中心选址与车辆路径安排的多目标整数规划模型,针对该模型的特点,采用两阶段启发式算法进行了求解。首先,通过基于聚集度的启发式算法对客户进行分类,确定了备选配送中心的服务范围;然后,基于双层规划法,以配送中心选址成本最小作为上层规划目标,以车辆配送成本最小作为下层规划目标,建立了多目标整数规划模型;最后,利用改进的蚁群算法进行了求解。通过分析实例数据和Barreto Benchmark算例的实验结果,验证了该模型的有效性和可行性。     

A Tabu Search Heuristic for Resource Management in Naval Warfare

Effective utilization of scarce resources, in particular weapon resources, is a prominent issue in naval anti-air warfare. In this paper, defence plans are constructed to guide the allocation and scheduling of different types of defence weapons against anti-ship missiles, subject to various physical and operational constraints. To reduce the frequency of replanning, decision trees are considered to explicitly account, in a probabilistic manner, for all possible outcomes of a particular action. A construction heuristic is first developed to generate an initial tree. A tabu search heuristic then improves this tree through the removal or addition of defence actions, followed by update operations aimed at maintaining the consistency. Numerical results obtained on scenarios with an increasing number of threats show that substantial improvements, in terms of survivability of the ship, can be obtained in reasonable computation times using tabu search.     

An optimization-based heuristic for the robotic cell problem

This study investigates an optimization-based heuristic for the robotic cell problem. This problem arises in automated cells and is a complex flow shop problem with a single transportation robot and a blocking constraint. We propose an approximate decomposition algorithm. The proposed approach breaks the problem into two scheduling problems that are solved sequentially: a flow shop problem with additional constraints (blocking and transportation times) and a single machine problem with precedence constraints, time lags, and setup times. For each of these problems, we propose an exact branch-and-bound algorithm. Also, we describe a genetic algorithm that includes, as a mutation operator, a local search procedure. We report the results of a computational study that provides evidence that the proposed optimization-based approach delivers high-quality solutions and consistently outperforms the genetic algorithm. However, the genetic algorithm delivers reasonably good solutions while requiring significantly shorter CPU times.     

Hierarchical production planning and scheduling with random demand and production failure

A multiple-objective hierarchical production planning and scheduling model is developed that integrates aggregate type decisions, family disaggregate decisions, lotsizing and scheduling of the jobs. It is assumed that demand and production failure are subject to uncertainties. Stochastic programming with recourse using a constraint sample approximation method is used to incorporate random demand and production failure into the model. The model evaluates final production plans, updates the demand forecasts and proceeds on a rolling horizon manner. Experimental results show that it is sufficient to generate and incorporate into the aggregate type model a small sample of the stochastic constraints from an infinite set of scenarios. A heuristic scheduling algorithm provides detailed information regarding the progress of jobs through work centers. This information is extremely useful in resolving infeasibilities during the production process. Other features of the model are also reported.     

A transportation problem formulation for the MAC Airlift Planning problem

The Military Airlift Command (MAC) is responsible for planning the allocation of airlift resources for the movement of cargo and passengers. A heuristic algorithm, the Airlift Planning Algorithm (APA), has recently been developed under subcontract to the Oak Ridge National Laboratory to assist MAC in scheduling airlift resources. In this paper, we present a transportation problem formulation which can be used as a preprocessor to the APA or as an estimator for the APA. This paper examines the robustness and sensitivity of the transportation problem formulation. In particular, the performance of the APA improves by approximately 10% when the transportation problem is used as a preprocessor for two hypothetical problems and improves by up to 50% for derived airlift constrained problems.     

On the application of a transportation model for revenue optimization in waste management: a case study

This paper describes an interactive decision support system called Opti-Link which has been developed for a company operating in the area of waste and raw material management. Built around a specific transportation problem, the system is used to maximize the revenue generated by selling waste paper to paper mills. Furthermore, the dual variables of the linear program allow the planner to identify upper bounds for setting bid prices to buy waste paper from waste collection companies. First operational results indicate a significant increase in profit while at the same time the duration of the planning process could be cut by more than half.     

Financial scenario generation for stochastic multi-stage decision processes as facility location problems

The quality of multi-stage stochastic optimization models as they appear in asset liability management, energy planning, transportation, supply chain management, and other applications depends heavily on the quality of the underlying scenario model, describing the uncertain processes influencing the profit/cost function, such as asset prices and liabilities, the energy demand process, demand for transportation, and the like. A common approach to generate scenarios is based on estimating an unknown distribution and matching its moments with moments of a discrete scenario model. This paper demonstrates that the problem of finding valuable scenario approximations can be viewed as the problem of optimally approximating a given distribution with some distance function. We show that for Lipschitz continuous cost/profit functions it is best to employ the Wasserstein distance. The resulting optimization problem can be viewed as a multi-dimensional facility location problem, for which at least good heuristic algorithms exist. For multi-stage problems, a scenario tree is constructed as a nested facility location problem. Numerical convergence results for financial mean-risk portfolio selection conclude the paper.     

An integrated framework for inventory management and transportation of refined petroleum products: Pipeline or marine?

We study the integrated problem of managing inventory of refined petroleum products, and their multi-modal (ships and pipeline) transportation between a refinery and the served distribution centers. It is important that the transportation decisions are driven not just by the inventory levels and customer demand, but also the environmental risks associated with different refined products. A bi-objective mixed integer linear programming optimization model (MILP) is proposed, where constituent components were independently developed and then interfaced to capture the complexity of the resulting integrated model. A time-based decomposition heuristic is also employed to solve the integrated problem. The proposed framework was used to study a number of problem instances generated using a realistic infrastructure in the United States, and the resulting analyses lead to the following inferences: pipeline is the preferred mode of transportation only when cost is the sole consideration; on the other hand, when environmental risks are considered marine is the preferred mode for most of the refined petroleum products, except for heavier oils; and, the proportion of traffic on the two modes is a function of the type and volume of products, and the number of vessels available at the start of the planning horizon.     

Tactical design of rail freight networks. Part II: Local search methods with statistical analysis

This paper deals with the statistical study of the local search methods which we used in Part I of this work. In that part, a tactical planning model of the rail freight transportation was defined as a network design model. Different local search methods have been used to solve it: Simulated Annealing, Tabu Search and a ‘Descent’ method. The solution and method convergence depends on the initial feasible solution and the convexity of the feasible region, so the comparison among them will be made with the help of statistical theory. Assuming the hypothesis that the distribution of local minima can be represented by the Weibull distribution, it is possible to obtain an approach to the global minimum and a confidence interval of this. The global minimum estimation has been used to compare the heuristic methods and the parameters for a given heuristic, and to obtain a stopping criterion.     

A heuristic approach for big bucket multi-level production planning problems

Multi-level production planning problems in which multiple items compete for the same resources frequently occur in practice, yet remain daunting in their difficulty to solve. In this paper, we propose a heuristic framework that can generate high quality feasible solutions quickly for various kinds of lot-sizing problems. In addition, unlike many other heuristics, it generates high quality lower bounds using strong formulations, and its simple scheme allows it to be easily implemented in the Xpress-Mosel modeling language. Extensive computational results from widely used test sets that include a variety of problems demonstrate the efficiency of the heuristic, particularly for challenging problems.     

Master physician scheduling problem

We study a real-world problem arising from the operations of a hospital service provider, which we term the master physician scheduling problem. It is a planning problem of assigning physicians’ full range of day-to-day duties (including surgery, clinics, scopes, calls, administration) to the defined time slots/shifts over a time horizon, incorporating a large number of constraints and complex physician preferences. The goals are to satisfy as many physicians’ preferences and duty requirements as possible while ensuring optimum usage of available resources. We propose mathematical programming models that represent different variants of this problem. The models were tested on a real case from the Surgery Department of a local government hospital, as well as on randomly generated problem instances. The computational results are reported together with analysis on the optimal solutions obtained. For large-scale instances that could not be solved by the exact method, we propose a heuristic algorithm to generate good solutions.