Coercivity enhancement of anisotropic Dy-free Nd–Fe–B powders by conventional HDDR process

Coercivity enhancement of Dy-free Nd–Fe–Co–B–Ga–Zr powders was studied using the conventional hydrogenation–decomposition–desorption–recombination (HDDR) process. It was found that the addition of Al together with the proper Nd content and the slow hydrogen desorption of the HDDR treatment can induce high coercivity in the powder. For example, the 14.0 at% Nd–2.0 at% Al powder exhibits H_cJ of 1560 kA/m, B_r of 1.22 T, and (BH)_max of 257 kJ/m³. The high coercivity inducement of the powder is thought to be attributed to the formation of Nd-rich phase, which continuously surrounds fine Nd₂Fe₁₄B grains.     

Magnetic properties of anisotropic Pr–Fe–B films with different deposition rates and pressures

Anisotropic Pr–Fe–B films with hard magnetic properties have been prepared by DC magnetron sputtering on heated Si (100) substrates. The influences of thickness, deposition rate and sputtering gas pressure on the magnetic properties of Pr–Fe–B films were investigated. It is found that the magnetic properties are sensitive to deposition rate and sputtering gas pressure. High deposition rate and argon pressure result in a high coercivity and a low remanence.     

Magnetic properties of misch-metal partially substituted Nd–Fe–B magnets sintered by dual alloy method

The misch-metal(MM) partially substituted Nd–Fe–B sintered magnets were fabricated by the dual alloy method,and the crystal structure, microstructure, and magnetic properties were analyzed comprehensively. X-ray diffraction(XRD)reveals that the increasing content of the MM has an inconsiderable effect on the crystallographic alignment of the magnets.Grains of the two main phases are uniformly distributed, and slightly deteriorate on the grain boundary. Due to the diffusion between the adjacent grains, the MM substituted Nd–Fe–B magnets contain three types of components with different Ce/La concentrations. Moreover, the first-order reversal curve(FORC) diagram is introduced to analyze the magnetization reversal process, coercivity mechanism, and distribution of reversal field in magnetic samples. The analysis indicates that there are two major reversal components, corresponding to the two different main phases. The domain nucleation and growth are determined to be the leading mechanism in controlling the magnetization reversal processes of the magnets sintered by the dual alloy method.     

Magnetic properties and reduction characteristics of Fe–Co–B catalysts

Hyperfine Interactions - The effect of the amount of boron on the magnetic properties and the reduction characteristics of Fe–Co–B catalysts have been studied by Thermal Programmed...     

Magnetic properties of (Nd,Pr)–Fe–B nanocomposite over quenched and annealed ribbons

The base alloys of nominal composition (Nd_0.75Pr_0.25)_yFe_balanceB_x (y=10−9.2 and x=6−19.2) were chosen to study the influence of RE/B ratio, smaller than stochiometric composition on magnetic properties of over quenched and annealed ribbons. From X-ray diffraction analysis of these ribbons, the α-Fe and Fe₃B phases were observed along with (Nd,Pr)₂Fe₁₄B major phase. The average grain size was calculated using these patterns as: 35 nm for α-Fe, 45 nm for (Nd,Pr)₂Fe₁₄B and 22 nm for Fe₃B particles. TEM analysis also supported the nano distribution of the above phases. These X-ray graphs support the idea of exchange coupling between hard and soft phases responsible for the observed magnetic properties. In these ribbons the saturation magnetization J_s and remnant magnetization J_r increases from 1.19 T to 1.66 T and from 0.65 T to 0.91 T, respectively as RE/B ratio increases. The increase in J_s and J_r may be attributed to the presence of exchange coupling between these phases. The corresponding coercivity _jH_c decreases from 673.33 to 271.33 k Am⁻¹. The maximum energy product (BH)_max initially increases from 72.42 kJ m⁻³to 109.85 kJ m⁻³ up to RE/B≈1 and then decreases to 58.5 kJ m⁻³, depending on the shape of second quadrant B–H loop. The coercivity mechanism observed from initial hysteresis curve was considered to be nucleation of domain wall.     

Magnetic properties of anisotropic Sm–Fe–N bulk magnets produced by spark plasma sintering method

Sm–Fe–N powders were consolidated into bulk materials by the spark plasma sintering (SPS) method. Although partial decomposition of the Sm₂Fe₁₇N₃ phase was noted in the magnets, the decomposition was reduced by the addition of a small amount of Zn powder to the Sm–Fe–N powder. The anisotropic Sm–Fe–N magnet obtained from a mixture of Sm–Fe–N and Zn powders exhibited a high remanence of 0.90 T with a coercivity of 0.54 MA m⁻¹.     

Electromagnetic wave-absorption properties of rapidly quenched of Nd–Fe–B nanocomposites with low Nd content

The electromagnetic wave-absorption properties of Nd₃Fe_68−xMn_xCo₁₈B₁₁ (x=0, 1, 2) alloys obtained by rapid quenching from the melt was studied. The complex permittivity-frequency and permeability-frequency properties were determined in the microwave frequency regime of 2–18 GHz by vector network analysis. XRD spectra showed that only α-Fe diffraction peak was observed in the as-spun alloys. It is found that the acquired complex permittivity and permeability values match the microwave frequency when the 1 at% Mn content was doped. A minimum reflection loss of −6.9 dB is obtained at 2.7 GHz for composite Nd₃Fe₆₆Mn₂Co₁₈B₁₁ with absorber thickness of 1.5 mm. The exchange interaction was attributed to the microwave absorption properties. The results suggest a new design of microwave absorbers based on electromagnetic wave-absorbing materials.     

Magnetic properties of Fe–∼30 at% Pd films

Fe–Pd alloys with about 30 at% of Pd belong to the group of alloys exhibiting a thermoelastic martensitic transformation. The magnetic properties of the Fe–∼30 at% Pd thin films with the disordered FCC structure were examined. A relatively high coercive force of the films was measured. In one of the film samples, a case of out-of-plane magnetization occurred.     

Regulating element distribution to improve magnetic properties of sintered Nd–Fe–B/Tb–Fe–B composite magnets

Nd content was varied in Nd_(13.2-x)Fe_(80.8+x)B_6(x = 0, 0.5, 1, and 1.5) to optimize the magnetic properties of sintered Nd–Fe–B/Tb–Fe–B composite magnets, which were prepared by mixing 9 g of Nd–Fe–B with 1 g of Tb_(17)Fe_(75)B_8 powder.In conventional magnets, by reducing Nd content, the coercivity of 10.4 kOe in Nd_(13.2)Fe_(80.8)B_6 decreases to 7.2 kOe in Nd_(12.2)Fe_(81.8)B_6; meanwhile, in Nd–Fe–B/Tb–Fe–B magnets the coercivity does not decrease when reducing Nd content.In the intergranular phase, the Tb content increases owing to the reducing Nd content of the Nd–Fe–B alloy in the sintered composite magnets.Therefore, the excess Tb in Tb_(17)Fe_(75)B_8 enters the intergranular phase, and more Tb atoms can substitute for Nd at the grain boundary of the Nd–Fe–B phase, leading to a more significant increase in coercivity.The remanence increases with reducing Nd content, and the energy product of 39.1 MGOe with a high coercivity of 21.0 kOe is obtained in Nd_(12.2)Fe_(81.8)B_6/Tb_(17)Fe_(75)B_8 magnets.These investigations show that magnetic properties can be further improved by regulating the element distribution in sintered composite magnets.     

Magnetic domain structures of overquenched Nd–Fe–B permanent magnets studied by electron holography

Microstructures and magnetic domain structures of overquenched Nd–Fe–B permanent magnets have been investigated in detail by transmission electron microscopy. While magnetic domain boundaries are clarified by Lorentz microscopy, magnetization distribution in the domains is clearly observed by electron holography. In the as-quenched magnet, the size of the magnetic domains is in the range from 200 to 500 nm and the direction of the magnetic lines of force changes gradually in wide region, while in the annealed one having the crystalline phase of Nd₂Fe₁₄B, the direction of the magnetic lines of force changes drastically especially at the grain boundaries. Furthermore, the direction of the magnetic lines of force changes more drastically in the specimen annealed at 893 K than the specimen annealed at 843 K. This result clearly indicates that the magnetocrystalline anisotropy is enhanced with the increase of annealing temperature, resulting in strong domain wall pinning.     

Domain structures of Nd13Fe80B7 magnets during HDDR process

The domain structures of Nd13Fe80B7 alloy at different stages of the HDDR process have been revealed using a magnetic force microscope. In the as-cast samples, the columnar crystals with easy axis perpendicular to one another are clearly characterized by their different domain structures. For the insufficient and sufficient HD treatment, an obvious change of domain structure occurs, which is related to the variation of composition and crystalline microstructure during the HD process. And for the samples after sufficient DR processing, it is confirmed that the configuration of the columnar crystals is retained by the detected domain structures.     

Magnetic properties of a non-equilibrium Al(Fe–Ni) alloy powder by rod-milling and chemical leaching

In this paper, the magnetic properties of non-equilibrium nanocrystalline phase by chemical leaching of as-milled Al_0.6(Fe_0.5Ni_0.5)_0.4 powder is reported. X-ray diffractometry (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), vibrating sample magnetometry (VSM), and superconducting quantum interference device magnetometry (SQUID) were used to characterize the as-milled powder and leached specimens. The saturation magnetization M_s decreased approximately 15 times than that of the powder before milling. Magnetization sharply increased to approximately 580 °C, when cooling of the specimen from 750 °C. The broad peaks of the magnetization shifted towards a lower-temperature side and the peak intensity increased, with increasing external field. The irreversibility between the field-cooling (FC) and zero-field cooling (ZFC) for the specimen begins greatly above the wide ZFC magnetization maximum and occurs at relatively high temperature. The magnetization is higher at lower temperatures, with increasing external field.     

Improvement of microstructure and magnetic properties of Nd–Fe–B alloys by Nb and Co additions

In order to establish the role of niobium on the hydrogenation, disproportionation, desorption and recombination (HDDR) behavior of near-stoichiometric alloys, two alloys: NdI3Fe8OB7 and Nd13Fe78Nb1Co1B7 (at%) were investigated before, during and after the HDDR process. The microstructure of the as-cast Nb-free alloy before employing the HDDR process was found to consist of three phases, the matrix Nd₂Fe₁₄B (φ) phase, Nd-rich phase and a significant amount of free iron; whereas, the microstructure of the Nb-containing alloy consisted of only the first two phases.     

Effects of post-sinter annealing on microstructure and magnetic properties of Nd–Fe–B sintered magnets with Nd–Ga intergranular addition

We investigate the effects of post-sinter annealing on the microstructure and magnetic properties in B-lean Nd–Fe–B sintered magnets with different quantities of Nd–Ga intergranular additions. The magnet with fewer Nd–Ga additions can enhance 0.2 T in coercivity, with its remanences nearly unchanged after annealing. With the further increase of the Nd–Ga addition, the annealing process leads coercivity to increase 0.4 T, accompanied by a slight decrease of remanence. With the Nd–Ga addition further increasing and after annealing, however, the increase of coercivity is basically constant and the change of remanence is reduced. Microstructure observation indicates that the matrix grains are covered by continuous thin grain boundary phase in the magnets with an appropriate Nd–Ga concentration after the annealing process. However, the exceeding Nd–Ga addition brings out notable segregation of grain boundary phase, and prior formation of part RE6 Fe13 Ga phase in the sintered magnet. This prior formation results in a weaker change of remanence after the annealing process.Therefore, the diverse changes of magnetic properties with different Nd–Ga concentrations are based on the respective evolution of grain boundary after the annealing process.     

Effect of optimized aging processing on properties of the sintered Dy-doped Nd–Fe–B permanent magnet

We investigate the effect of the optimized aging processing on magnetism and mechanical property of the sintered Dydoped Nd–Fe–B permanent magnet. The experimental results show that the magnetism, especially intrinsic coercivity, of the optimized aged Dy-doped Nd–Fe–B magnet is more excellent than that of the sintered one, but the former's strength and hardness are lower than that of the latter. It was observed that the optimized aged Dy-doped Nd–Fe–B magnet have more uniform grain size, thinner(Nd, Dy)-rich boundary phase. By means of the EBSD technology, the number of larger angle grain boundaries in the optimized aged Dy-doped Nd–Fe–B magnet is more than that of the sintered one. The reasons for the increased intrinsic coercivity and decreased mechanical properties of the optimized aged Dy-doped Nd–Fe–B magnet are also discussed.     

Magnetic properties of high-Bs Fe–Cu–Si–B nanocrystalline soft magnetic alloys

In the present study, the magnetic properties and microstructures of newly developed Fe–Cu–Si–B alloys prepared by annealing the melt-spun ribbon have been studied. The average size and number density of nanocrystalline grains were about 20 nm and 10²³–10²⁴ m⁻³, respectively. The saturation magnetic flux density B_s for the present alloy is more than 1.8 T, that is about 10% larger than that of Fe-based amorphous alloys. Moreover, core loss P of the present alloy is about half of that of Si-steel up to B=1.7 T.