Synthesis of mesoporous silicas of controlled pore wall thickness and their replication to ordered nanoporous carbons with various pore diameters

A synthesis strategy for the systematic control of the pore wall thickness has been developed for the mesoporous silicas with 2-D hexagonal order using ionic and nonionic surfactant mixtures. The mesoporous silicas have been used as templates for the synthesis of 2-D hexagonally ordered mesoporous carbons with controlled pore diameters. The synthesis strategy and results are useful not only for tailoring the properties of the mesoporous materials but also for extending our insights into the synthesis mechanism.     

Periodic mesoporous organosilica hollow spheres with tunable wall thickness

Periodic mesoporous organosilica (PMO) hollow spheres with tunable wall thickness have been successfully synthesized by a new vesicle and a liquid crystal "dual templating" mechanism, which may be applicable for drug and DNA delivery systems, biomolecular encapsulation, as well as nanoreactors for conducting biological reactions at the molecular levels.     

Tuning of particle morphology and pore properties in mesoporous silicas with multiple organic functional groups

A synthetic method has been developed that can control both multifunctionalization and morphology of the mesoporous organic-inorganic hybrid materials by introducing different molar ratios of organoalkoxysilane precursors to a base-catalyzed co-condensation of silicate.     

Free-standing mesoporous titania films with anatase nanocrystallites synthesized at 80 degrees C

Free-standing 10 microm thick mesoporous titania films containing anatase nanocrystallites have been prepared and their structural evolution as a function of calcination temperature is reported.     

Free-standing mesoporous carbon thin films with highly ordered pore architectures for nanodevices

We report for the first time the synthesis of free-standing mesoporous carbon films with highly ordered pore architecture by a simple coating-etching approach, which have an intact morphology with variable sizes as large as several square centimeters and a controllable thickness of 90 nm to ～3 μm. The mesoporous carbon films were first synthesized by coating a resol precursors/Pluronic copolymer solution on a preoxidized silicon wafer and forming highly ordered polymeric mesostructures based on organic-organic self-assembly, followed by carbonizing at 600 °C and finally etching of the native oxide layer between the carbon film and the silicon substrate. The mesostructure of this free-standing carbon film is confirmed to be an ordered face-centered orthorhombic Fmmm structure, distorted from the (110) oriented body-centered cubic Im3?m symmetry. The mesoporosity of the carbon films has been evaluated by nitrogen sorption, which shows a high specific BET surface area of 700 m(2)/g and large uniform mesopores of ～4.3 nm. Both mesostructures and pore sizes can be tuned by changing the block copolymer templates or the ratio of resol to template. These free-standing mesoporous carbon films with cracking-free uniform morphology can be transferred or bent on different surfaces, especially with the aid of the soft polymer layer transfer technique, thus allowing for a variety of potential applications in electrochemistry and biomolecule separation. As a proof of concept, an electrochemical supercapacitor device directly made by the mesoporous carbon thin films shows a capacitance of 136 F/g at 0.5 A/g. Moreover, a nanofilter based on the carbon films has shown an excellent size-selective filtration of cytochrome c and bovine serum albumin.     

Tuning the optical properties of mesoporous TiO2 films by nanoscale engineering

The optical properties of spin-coated titanium dioxide films have been tuned by introducing mesoscale pores into the inorganic matrix. Differently sized pores were templated using Pluronic triblock copolymers as surfactants in the sol-gel precursor solutions and adjusted by varying the process parameters, such as the polymer concentration, annealing temperature, and time. The change in refractive index observed for different mesoporous anatase films annealed at 350, 400, or 450 °C directly correlates with changes in the pore size. Additionally, the index of refraction is influenced by the film thickness and the density of pores within the films. The band gap of these films is blue-shifted, presumably due to stress the introduction of pores exerts on the inorganic matrix. This study focused on elucidating the effect different templating materials (Pluronic F127 and P123) have on the pore size of the final mesoporous titania film and on understanding the relation of varying the polymer concentration (taking P123 as an example) in the sol-gel solution to the pore density and size in the resultant titania film. Titania thin film samples or corresponding titanium dioxide powders were characterized by X-ray diffraction, cross-section transmission electron microscopy, nitrogen adsorption, ellipsometery, UV/vis spectrometry, and other techniques to understand the interplay between mesoporosity and optical properties.     

Synthesis and characterization of highly ordered mesoporous thin films with -COOH terminated pore surfaces

Highly ordered mesoporous inorganic-organic hybrid thin films with covalently bonded carboxylic acid (-COOH) terminal groups on the pore surfaces were synthesized by evaporation induced self-assembly of tetraethoxysilane, organosilanes, and a nonionic surfactant followed by acid hydrolysis and characterized using transmission electron microscopy (TEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, surface acoustic wave (SAW) based N2 sorption, and thermogravimetric analysis (TGA) techniques.     

Preparation of large-pore mesoporous nanocrystalline TiO2 thin films with tailored pore diameters

A novel and facile synthesis route to large-pore mesoporous nanocrystalline anatase thin films with tunable pore diameters in narrow distribution of sizes ranging from 8.3 to 14 nm is reported, using triblock copolymer as the template and Ti(OBu(n))4 as the inorganic precursor. The obtained materials were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and nitrogen adsorption. A reasonable formation mechanism is also presented in this work.     

Mesoporous titania photocatalyst: effect of relative humidity and aging on the preparation of mesoporous titania and on its photocatalytic activity performance

Mesoporous TiO₂ has been synthesized by the sol–gel method, using a nonionic triblock copolymer P123 as surfactant template under acidic conditions. The as-prepared samples were characterized by thermogravimetry–differential thermal analysis (TG–DTA), nitrogen absorption–desorption (BET), field emission scanning electron microscopy, and transmission electron microscopy. The photocatalytic activity of the mesoporous TiO₂ was evaluated by degradation of methylene blue under high-intensity UV light irradiation; the amount of methylene blue was measured by UV–visible spectroscopy. TG–DTA analysis revealed that the surfactant had been removed partly in as-synthesized samples. BET analysis proved that all the samples retained mesoporosity with a narrow pore-size distribution (4.5–6.3 nm) and high surface area (103–200 m²/g). All calcined mesoporous TiO₂ had high photocatalytic activity in the photodegradation of methylene blue.     

Preparation of amino-functionalized mesoporous silica thin films with highly ordered large pore structures

Highly ordered amino-functionalized mesoporous silica thin films have been directly synthesized by co-condensation of tetraethoxysilane (TEOS) and 3-aminopropyltriethoxysilane (APTES) in the presence of triblock copolymer Pluronic P123 surfactant species under acidic conditions by sol-gel dip-coating. The effect of the sol aging on thin films organization is systematically studied, and the optimal sol aging time is obtained. The amino-functionalized mesoporous silica thin films exhibit a long-range ordering of 2D hexagonal (p6mm) mesostructure with a large pore size of 8.3 nm, a large Brunauer–Emmett–Teller (BET) specific surface area of 680 m² g⁻¹ and a large pore volume of 1.06 cm³ g⁻¹ following surfactant extraction as demonstrated by X-ray diffraction (XRD), Transmission electron microscope (TEM), and physical adsorption techniques. Based on BET surface area and weight loss, the surface coverage of amino-groups for the amino-functionalized mesoporous silica thin films is calculated to be 3.2 amino-groups per nm². Moreover, the functionalized thin films display improved properties for immobilization of cytochrome c in comparison with pure-silica mesoporous thin films.     

Using the effects of pH and moisture to synthesize highly organized mesoporous titania thin films

Highly ordered mesoporous titania films were synthesized within a short time period by controlling the pH of sols and moisture exposure of as-prepared films.     

Visible and near-IR luminescence via energy transfer in rare earth doped mesoporous titania thin films with nanocrystalline walls

Selected photoluminescence in the wavelength range of 600-1540 nm is generated by energy transfer from a light-gathering mesostructured host lattice to an appropriate rare earth ion. The mesoporous titania thin films, which have a well-ordered pore structure and two-phase walls made of amorphous titania and TiO₂ nanocrystallites, were doped with up to 8 mol% lanthanide ions, and the ordered structure of the material was preserved. Exciting the titania in its band gap results in energy transfer and it is possible to observe photoluminescence from the crystal field states of the rare earth ions. This process is successful for certain rare earth ions (Sm³⁺, Eu³⁺, Yb³⁺, Nd³⁺, Er³⁺) and not for others (Tb³⁺, Tm³⁺). A mechanism has been proposed to explain this phenomenon, which involves energy transfer through surface states on titania nanocrystals to matching electronic states on the rare earth ions.     

Synthesis and photocatalytic activity for water-splitting reaction of nanocrystalline mesoporous titania prepared by hydrothermal method

Nanocrystalline mesoporous TiO₂ was synthesized by hydrothermal method using titanium butoxide as starting material. XRD, SEM, and TEM analyses revealed that the synthesized TiO₂ had anatase structure with crystalline size of about 8 nm. Moreover, the synthesized titania possessed a narrow pore size distribution with average pore diameter and high specific surface area of 215 m²/g. The photocatalytic activity of synthesized TiO₂ was evaluated with photocatalytic H₂ production from water-splitting reaction. The photocatalytic activity of synthesized TiO₂ treated with appropriate calcination temperature was considerably higher than that of commercial TiO₂ (Ishihara ST-01). The utilization of mesoporous TiO₂ photocatalyst with high crystallinity of anatase phase promoted great H₂ production. Furthermore, the reaction temperature significantly influences the water-splitting reaction.     

Perpendicular mesoporous Pt thin films: electrodeposition from titania nanopillars and their electrochemical properties

A perpendicular mesoporous platinum electrode with a flat surface is successfully synthesized by electrodeposition using titania nanopillars as template, and the electrochemical studies indicate that this material is a promising catalytic electrode for fuel cells because of its high surface area and perpendicular nanopores.     

Effect of the pore length and orientation upon the electrochemical capacitive performance of ordered mesoporous carbons

By utilizing hard template method to adjust the mesopore length, and alkali activation to generate micro pores, two hierarchical porous carbons(HPCs) were prepared. With controlling of their mesopore length and the activation conditions, the complex system composed by HPCs and electrolyte was simplified and the effect of mesopore length on the performance of HPCs as electrodes in supercapacitors was investi gated. It is found that with the mesopore length getting smaller, the ordered area gets smaller and th aggregation occurs, which is caused by the high surface energy of small grains. HPC with long pore(HPCL) exhibits a donut-like morphology with well-defined ordered mesopores and a regular orientation while in HPC with short pores(HPCS), short mesopores are only orderly distributed in small regions Longer ordered channels form unobstructed ways for ions transport in the particles while shorter chan nels, only orderly distributed in small areas, results in blocked paths, which may hinder the electrolyt ions transport. Due to the unobstructed structure, HPCL exhibits good rate capability with a capacitanc retention rate over 86% as current density increasing from 50 m A/g to 1000 m A/g. The specific capaci tance of HPCL derived from the cyclic voltammetry test at 10 m V/s is up to 201.72 F/g, while the specifi capacitance of HPCS is only 193.65 F/g.     

X-ray photoelectron spectroscopy and magnetic studies on the effect of pore size, wall thickness, and wall composition on superparamagnetic cobaltocene mesoporous Nb, Ta, and Ti composites

Recent results in our group demonstrated that mixed oxidation state mesoporous niobium oxide cobaltocene composites display superparamagnetism at certain composition ratios. This was the first report of superparamagnetism in nanoscale molecular ensembles. A series of mesoporous niobium oxide materials were synthesized in order to understand the role of pore size and thickness of the walls in the mesostructure on the magnetic properties. Mesoporous Ti oxide and Ta oxide composites were also synthesized in order to investigate the effect of changing the wall composition on the magnetic properties of this new series of materials. All samples were characterized by X-ray diffraction, nitrogen adsorption, ultraviolet spectroscopy, X-ray photoelectron spectroscopy, scanning electron microscopy, and superconducting quantum interference device magnetometry. The results of this study showed that variation of wall thickness or pore size in the Nb system had little effect on the properties and that superparamagnetism most likely arises from mixed oxidation state cobaltocene grains residing in the individual pores and not from the free electrons in the mesostructure or much larger domains. The Langevin function was applied to the isothermal magnetic data from the Nb composites and gave mean superparamagnetic particle sizes of ca. 14 nm in each system. The Co(II) to Co(III) ratios in these materials were approximately 1:1. The Ti and Ta materials showed no sign of superparamagnetism and only very low levels of neutral cobaltocene in the pores. This suggests that a critical amount of cobaltocene is required to bring about superparamagnetic behavior.     

Effects of calcination temperature on the pore size and wall crystalline structure of mesoporous alumina

In this paper, mesoporous alumina with different pore sizes and wall crystalline structures was synthesized at calcination temperatures over 550 degrees C. The characterization of the samples calcined at 550, 800, 1100, and 1300 degrees C, respectively, was performed using TEM, XRD, FTIR, TG/DTA, and N2 adsorption/desorption techniques. The correlation between pore size and wall crystalline structure on calcination temperature was systematically investigated.     

Molecular structure and thickness dependence of chain orientation in aromatic polyimide films

Degrees of orientation of main chains and imide rings were quantitatively estimated for spin‐coated films of six kinds of aromatic polyimides (PIs) using polarized attenuated total reflection (ATR)/Fourier transform infrared (FT‐IR) spectroscopy. The degrees of chain orientation parallel to the film planes are significantly larger for the PIs having rigid structures than those having flexible structures, and the introduction of side groups decrease the degrees of chain orientation. In contrast, the rotational orientations of imide rings are almost isotropic for all PI films. Moreover, the film thickness dependences of the degrees of orientation were investigated for two kinds of rigid‐rod PIs having bulky trifluoromethyl ( CF₃) side groups in their diamine moieties. The degrees of chain orientation slightly decrease as the film thickness increases, whereas the rotational orientation of imide rings is independent of the film thickness. The degrees of chain orientation on the substrate sides significantly differ from the atmospheric sides of PI films. This difference was generated during thermal imidization because of tensile stress originated from the mismatch in thermal expansion coefficients between the substrates and the PI films. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2109–2120, 2005     

Formation of highly ordered mesoporous titania films consisting of crystalline nanopillars with inverse mesospace by structural transformation

Highly ordered mesoporous titania films consisting of crystalline nanopillars with open-spaced, perpendicular, and continuous porosity have been prepared via structural transformation from a 3D hexagonal mesostructure during the thermal treatment. The mechanism of the structural transformation is explained by the crystallization of the titania framework and the large contraction of the initial 3D hexagonal mesostructured film upon calcination. This structural transformation provides a new approach to generate mesoporous thin-film materials with unique structures.     

Tuning stability of mesoporous silica films under biologically relevant conditions through processing with supercritical CO2

Mesoporous materials have been proposed for use in numerous biological environments such as substrates for cell culture and controlled release for drug delivery. Although mesoporous silica synthesis is facile, recent reports (Dunphy et al. Langmuir 2003, 19, 10403; Bass et al. Chem. Mater. 2007, 19, 4349) have demonstrated instability (dissolution) of pure mesoporous silica films under biologically relevant conditions. In this work, we demonstrate a simple processing handle (pressure) to control the dissolution of mesoporous silica films that are synthesized using preformed template films and supercritical CO 2. Spectroscopic ellipsometry is utilized to quantify changes in both the film thickness and porosity; these properties provide insight into the dissolution mechanism. The pore size increases as the films are exposed to phosphate-buffered saline (PBS) through preferential dissolution at the pore wall in comparison to the film surface; a mechanism reminiscent of bulk erosion of scaffolds for drug delivery. Thin mesoporous silica film lifetimes can be extended from several hours using traditional sol-gel approaches to days by using CO 2 processing for identical film thickness. Osteoblast attachment and viability on these films was found to correlate with their increased stability. This enhanced stability opens new possibilities for the utilization of mesoporous silica for biological applications, including drug delivery and tissue engineering.