The correlations between processing parameters and magnetic properties of an iron–resin soft magnetic composite

In this study, internal microstrain of an iron–resin composite produced by powder metallurgy has been calculated using the Williamson–Hall method. The effects of microstrain evolution during different processing conditions on magnetic properties such as coercive force and hysteresis loss have been investigated. The results show that there are regular and similar changes of coercivity and hysteresis loss. Both of these properties are directly dependant on the pinning effect of the internal microstrain against the movement of magnetic domain walls during magnetization process.     

Magnetic properties of soft magnetic composites prepared with crystalline and amorphous powders

Physical properties of soft magnetic composites prepared with a mixture of amorphous (FeSiBC) and crystalline (Fe) powders coated with distinct electrical insulator contents are reported. Density, saturation polarization, permeability and coercivity of the cores reduce linearly with the increase of the softer magnetic phase amount and a general relation can be expressed by a rule of mixtures. The behavior of the coercivity, as a function of the magnetic phase content, differs from that previously reported for magnetic composites prepared with equal amounts of magnetic and non-magnetic phases. For frequencies upto 1 kHz the magnetic losses of the cores are constant, following the same behavior of the coercivity. A qualitative explanation of the behavior of the latter is addressed based on an expression applicable for crystalline and amorphous materials.     

Effect of warm compaction on the magnetic and electrical properties of Fe-based soft magnetic composites

This paper investigates the effect of warm compaction on the magnetic and electrical properties of Fe-based soft magnetic composites at operating frequencies between 0.1 and 10 kHz. The magnetic and electrical properties of samples were measured by an LCR meter and morphology of the samples was characterized by scanning electron microscopy. It was shown that the compacted sample prepared at 800 MPa and 550 °C had the lowest magnetic loss and electrical resistivity, and highest magnetic induction and effective permeability in comparison with other samples compacted at 800 MPa and room temperature, 150, 250, 350 and 450 °C.     

Magnetic properties of iron-based soft magnetic composites with MgO coating obtained by sol-gel method

Soft magnetic composites with a thin MgO insulating layer were produced by a sol-gel method. Energy dispersive X-ray spectroscopy, X-ray analysis, Fourier transform infrared spectroscopy, density measurement and compositional maps confirmed that thin layers of MgO covered the iron powders. Coercivity measurement showed that the stress relaxation and reduction of hysteresis loss efficiently occurred at 600 °C. At this temperature, the phosphate insulation of commercial SOMALOY^TM samples degrade and their electrical resistivity, magnetic permeability and operating frequency decreases noticeably. The results show that the MgO insulation has a greater heat resistance than conventional phosphate insulation, which enables stress-relief at higher temperatures (600 °C) without a large increase in eddy current loss. The results of annealing at 600 °C show that the electrical resistivity and ferromagnetic resonance frequency increased from 11 μΩ m and 1 kHz for SOMALOY^TM samples to 145 μΩ m and 100 kHz for the MgO insulated composites produced in this work.     

Annealing effects on magnetic properties of silicone-coated iron-based soft magnetic composites

This paper focuses on novel iron-based soft magnetic composites synthesis utilizing high thermal stability silicone resin to coat iron powder. The effect of an annealing treatment on the magnetic properties of synthesized magnets was investigated. The coated silicone insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Silicone uniformly coated the powder surface, resulting in a reduction of the imaginary part of the permeability, thereby increasing the electrical resistivity and the operating frequency of the synthesized magnets. The annealing treatment increased the initial permeability, the maximum permeability, and the magnetic induction, and decreased the coercivity. Annealing at 580 °C increased the maximum permeability by 72.5%. The result of annealing at 580 °C shows that the ferromagnetic resonance frequency increased from 2 kHz for conventional epoxy resin coated samples to 80 kHz for the silicone resin insulated composites.     

A novel method determining longitudinally induced magnetic anisotropy in amorphous and nanocrystalline soft materials

In ferromagnetic amorphous and nanocrystalline soft magnetic alloys the induced magnetic anisotropy plays a fundamental role in the hysteresis behavior but, due to the elongated shape, it can be measured only if K_U is perpendicular to the sample long axis. In order to measure the longitudinal induced anisotropy, an original method derived from known thin layers measurement techniques was used. Hysteresis loops shifted by perpendicular bias field were recorded for this purpose. Direct measurement of the longitudinal induced anisotropy in amorphous and nanocrystalline ribbons or wire without needing sample preparation is reported for the first time. Evidence of self-induced anisotropy is brought in a Fe–Co-based nanocrystalline alloy.     

State-independent hypothesis to model the behavior of magnetic materials

The problem of modeling the magnetic behavior due to a magnetization process is usually dealt with using the classical scalar Preisach model (CSPM). Recently, it has been shown that in the case of soft magnetic materials better results can be obtained by means of the modified scalar Preisach model (MSPM). The problem of model identification is common to both these two approaches. In the past we used a Lorentzian approximation for CSPM identification. In this paper, after reviewing the method, which allows, in particular, the efficient determination of the parameters controlling the reversible magnetization, we propose an extension of the Lorentzian approximation to the case of MSPM identification. It will be shown that an accurate estimation of the model parameters is possible also in this case, as it is confirmed by comparing the model with experimental data.     

从磁滞回线了解铁磁性材料的性能

从磁滞回线简要讨论了铁磁性材料的性能及特点,并指出一些大学物理教材在这方面讨论的不妥之处.     

Comparison of the soft magnetic properties of permalloy and conetic thin films

The soft magnetic properties of the substrate/[non-buffer or buffer Ta]/[permalloy (Ni₈₀Fe₂₀) or conetic (Ni₇₇Fe₁₄Cu₅Mo₄)]/Ta prepared by ion beam sputter deposition are investigated. The value of the surface resistance of the conetic film is twice as high as that of the permalloy film. The value of the coercivity and magnetic susceptibility of the conetic film decreased by 25% and doubled relative to that of the permalloy film. The coercivity, with a value of 0.12 Oe, and the magnetic susceptibility, with a value of 1.2×10⁴ for the conetic film, are suitable for soft magnetic biosensor applications.     

Magnetic properties of soft layer/FePt--MgO exchange coupled composite perpendicular recording media

The magnetic properties of exchange coupled composite （ECC） media that are composed of perpendicular magnetic recording media FePt MgO and two kinds of soft layers have been studied by using an x-ray diffractometer, a polar Kerr magneto-optical system （PMOKE） and a vibrating sample magnetometer （VSM）. The results show that ECC media can reduce the coercivities of perpendicular magnetic recording media FePt-MgO. The ECC media with granular-type soft layers have weaker exchange couplings between magnetic grains and the magnetization process, for ECC media of this kind mainly follow the Stoner Wohlfarth model.     

Thickness dependence of microwave magnetic properties in electrodeposited Fe-Co soft magnetic films with in-plane anisotropy

In this work, the thickness effect of Fe₅₂Co₄₈ soft magnetic films with in-plane anisotropy on static and microwave magnetic properties was investigated. The hysteresis loop results indicated that the static in-plane uniaxial anisotropy field increased from almost 0-60 Oe with increasing film thickness from 100 to 540 nm and well-defined in-plane uniaxial magnetic anisotropy can be obtained as the thickness reached 540 nm or larger. Based on Landau-Lifshitz-Gilbert (LLG) equation, the microwave complex permeability spectra were analyzed and well fitted. The LLG curve-fitting results indicated that the initial permeability increased from 106 to 142 and the resonant frequency was shifted from 4.95 to 4.29 GHz as the film thickness was varied from 540 to 1500 nm. Moreover, it was found that there was a discrepancy between the static and the dynamically determined anisotropy field, which can be explained by introducing an additional effective isotropic ripple field. The decreased ripple field was suggested to result in a significant decrease of damping coefficient from 0.109 to 0.038.     

Preparation and characterization of flaky FeSiAl composite magnetic powder core coated with MnZn ferrite

The flattening of FeSiAl soft magnetic powder was achieved by ball milling process, and MnZn/FeSiAl composite magnetic powder core was prepared by press molding. The effect of different coating amount of MnZn ferrite on the soft magnetic properties of FeSiAl was studied. At the same time, the optimal stress-relieving annealing temperature of the composite magnetic powder core is revealed. The results showed that the addition of MnZn ferrite affected the magnetic properties such as saturation magnetization (Ms), initial permeability (μi) and power loss (Pcm) of FeSiAl soft magnetic. With the increase of MnZn ferrite addition content, the saturation magnetization of composites decreased gradually, and the magnetic permeability increased first and then decreased, and the loss decreased first and then increased. When the addition content of MnZn ferrite was 5%, the permeability reached the maximum, which was 28.1% higher than that of the pure FeSiAl magnetic powder core under the same conditions. At the same time, the loss was the lowest, which was 13.3% lower than the pure FeSiAl powder core under the same conditions. When the annealing temperature is around 650 °C, the magnetic powder core has the largest magnetic permeability and the lowest loss.     

Structure and magnetic properties of FeSiAl-based soft magnetic composite with AlN and Al2O3 insulating layer prepared by selective nitridation and oxidation

FeSiAl is widely used in switching power supply, filter inductors and pulse transformers. But when used under higher frequencies in some particular condition, it is required to reduce its high-frequency loss. Preparing a homogeneous insulating coating with good heat resistance and high resistivity, such as AlN and Al₂O₃, is supposed to be an effective way to reduce eddy current loss, which is less focused on. In this project, mixed AlN and Al₂O₃ insulating layers were prepared on the surface of FeSiAl powders after 30 min exposure at 1100 °C in high purity nitrogen atmosphere, by means of surface nitridation and oxidation. The results revealed that the insulating layers increase the electrical resistivity, and hence decrease the loss factor, improve the frequency stability and increase the quality factor, especially in the high-frequency range. The morphologies, microstructure and compositions of the oxidized and nitrided products on the surface were characterized by Scanning Electron Microscopy/Energy Disperse Spectroscopy, X-Ray Diffraction, Transmission Electron Microscopy, Selected Area Electron Diffraction and X-ray Photoelectron Spectroscopy.     

Effects of the Mn/Co ratio on the magnetic transition and magnetocaloric properties of Mn1+xCo1-xGe alloys

We have investigated the magnetic transition and magnetocaloric effects of Mn 1+x Co 1 x Ge alloys by tuning the ratio of Mn/Co.With increasing Mn content,a series of first-order magnetostructural transitions from ferromagnetic to paramagnetic states with large changes of magnetization are observed at room temperature.Further increasing the content of Mn (x=0.11) gives rise to a single second-order magnetic transition.Interestingly,large low-field magnetic entropy changes with almost zero magnetic hysteresis are observed in these alloys.The effects of Mn/Co ratio on magnetic transition and magnetocaloric effects are discussed in this paper.     

Effects of soft layer softness on the magnetic properties of perpendicular exchange-coupled nanocomposite films

The anisotropy of the soft layer in the Co_100−xPt_x/Co₇₁Pt₂₉ (x=0, 7 and 17) perpendicular exchange-coupled composite (ECC) films was varied by changing the Pt content. The effects of soft layer softness (thickness and anisotropy) on the coercivity and magnetization reversal mechanisms of ECC were studied. Results showed that both remanence ratio (M_r/M_s) and coercivity of the ECC films reduced with an increase in soft layer thickness. However, the rate of coercivity reduction reduced when soft layer anisotropy was increased simultaneously. This was confirmed by the following facts. For the ECC with Co soft layer, the magnetization reversal mechanism within the ECC grains changed from coherent rotation to domain wall motion when soft layer thickness was changed from 2 to 15 nm. The impact of soft layer thickness on the magnetization reversals of the ECC grains reduced with an increase in soft layer anisotropy. On the other hand, the change of soft layer easy axis direction could possibly change the reversal mechanism of the ECC grains. The above experimental results showed that the coercivity of ECC film was controlled by the reversal mechanism inside the ECC grains.     

High-frequency magnetic properties of soft magnetic cores based on nanocrystalline alloy powder prepared by thermal oxidation

FeSiBNbCu nanocrystalline alloy powder was thermally oxidized in an air atmosphere to enhance an oxide layer formation on the surface of the powder and subsequently toroidal shape FeSiBNbCu nanocrystalline alloy powder cores were prepared by compaction at room temperature. The phase change on the surface of FeSiBNbCu nanocrystalline alloy powder by thermal oxidation was analyzed and its effect on the high frequency magnetic properties of the compacted cores was investigated. By thermal oxidation, the formation of the oxide layer consisting of Fe₂O₃, CuO, and SiO₂ on the surface of FeSiBNbCu nanocrystalline alloy powder was enhanced and the thickness of oxide layer could be controlled by changing the thermal oxidation time. FeSiBNbCu nanocrystalline alloy powder core prepared from the powder treated by thermal oxidation exhibits a stable permeability up to high frequency range over 10 MHz. The core loss could be reduced remarkably and the dc-bias property could be improved significantly, which were due to the formation of oxide layer consisting of Fe₂O₃, CuO, and SiO₂ on the FeSiBNbCu nanocrystalline alloy powder. The improvement in high-frequency magnetic properties of the FeSiBNbCu nanocrystalline alloy powder cores could be attributed to the effective electrical insulation by oxide layer between the FeSiBNbCu nanocrystalline alloy powders.     

Ni-Zn铁氧体的动态磁特性

设计并制作了基于没有附加磁芯复位电路的单级、双级磁脉冲压缩系统电路,用于测试Ni-Zn铁氧体磁芯在μs及亚μs级脉冲激励下的动态磁特性。磁芯的磁滞回线由测量到的磁开关两端电压和电流数据经计算得到,由磁滞回线可知磁芯在μs及亚μs级脉冲激励下的各种特性参数如饱和磁感应强度、剩余磁感应强度、矩形比、磁通密度跳变、矫顽力、饱和磁场强度及单位体积材料磁滞损耗;通过比较两块磁芯在μs及亚μs级脉冲激励下的各种动态磁特性参数可知:两块磁芯随激励脉冲宽度变窄磁芯磁性能有不同程度的下降,亚μs级脉冲激励下的矫顽力和单位体积材料磁滞损耗都比μs级脉冲激励下增大约3倍;饱和磁感应强度小、剩余磁感应强度大的Ni-Zn铁氧体磁芯动态磁特性性能优异,适合用于更窄脉冲的压缩电路中。     

Ni-Zn铁氧体的动态磁特性

设计并制作了基于没有附加磁芯复位电路的单级、双级磁脉冲压缩系统电路,用于测试Ni-Zn铁氧体磁芯在μs及亚μs级脉冲激励下的动态磁特性。磁芯的磁滞回线由测量到的磁开关两端电压和电流数据经计算得到,由磁滞回线可知磁芯在μs及亚μs级脉冲激励下的各种特性参数如饱和磁感应强度、剩余磁感应强度、矩形比、磁通密度跳变、矫顽力、饱和磁场强度及单位体积材料磁滞损耗;通过比较两块磁芯在μs及亚μs级脉冲激励下的各种动态磁特性参数可知：两块磁芯随激励脉冲宽度变窄磁芯磁性能有不同程度的下降,亚μs级脉冲激励下的矫顽力和单位体积材料磁滞损耗都比μs级脉冲激励下增大约3倍;饱和磁感应强度小、剩余磁感应强度大的Ni-Zn铁氧体磁芯动态磁特性性能优异,适合用于更窄脉冲的压缩电路中。     

Soft magnetic moldable composites: Properties and applications

A new type of electromagnetic soft magnetic material (SMM) is introduced, based on spherical iron powder particles and a suitable polymer binder. A key feature of this material is that it can be cast or molded into almost any 3D shape, hence the denotation soft magnetic moldable composite (SM²C). The SM²C is compared with a set of reference materials, such as ferrites, laminated steels, and soft magnetic composites, in terms of primary properties such as permeability and loss, and other properties, such as thermal conductivity and manufacturability. The SM²C has the obvious disadvantage of relatively low permeability, but offers benefits such as relatively low losses and high potential for close integration into electromagnetic circuits. Some recent SM²C applications are illustrated, and design and manufacturing aspects are discussed.