Ni/Al2O3 catalysts for CO methanation: Effect of Al2O3 supports calcined at different temperatures

The correlation between phase structures and surface acidity of Al₂O₃ supports calcined at different temperatures and the catalytic performance of Ni/Al₂O₃ catalysts in the production of synthetic natural gas (SNG) via CO methanation was systematically investigated. A series of 10 wt% NiO/Al₂O₃ catalysts were prepared by the conventional impregnation method, and the phase structures and surface acidity of Al₂O₃ supports were adjusted by calcining the commercial γ-Al₂O₃ at different temperatures (600–1200 °C). CO methanation reaction was carried out in the temperature range of 300–600 °C at different weight hourly space velocities (WHSV = 30000 and 120000 mL·g^?1·h^?1) and pressures (0.1 and 3.0 MPa). It was found that high calcination temperature not only led to the growth in Ni particle size, but also weakened the interaction between Ni nanoparticles and Al₂O₃ supports due to the rapid decrease of the specific surface area and acidity of Al₂O₃ supports. Interestingly, Ni catalysts supported on Al₂O₃ calcined at 1200 °C (Ni/Al₂O₃-1200) exhibited the best catalytic activity for CO methanation under different reaction conditions. Lifetime reaction tests also indicated that Ni/Al₂O₃-1200 was the most active and stable catalyst compared with the other three catalysts, whose supports were calcined at lower temperatures (600, 800 and 1000 °C). These findings would therefore be helpful to develop Ni/Al₂O₃ methanation catalyst for SNG production.     

Effect of Sr loading on oxydehydrogenation of propane to propylene over Al₂O₃-supported V-Mo catalysts

Incorporation of strontium into V-Mo alumina-supported catalyst enhanced its performance (increased conversion and selectivity,decreased reducibility and improved stability) in propane oxydehydrogenation to propylene.12.5% Sr loading was shown to be the optimum content to the V-Mo catalyst.The results were supported by various characterization techniques,namely,BET,XRD,SEM,FTIR and TPD.     

Investigation of CO and formaldehyde oxidation over mesoporous Ag/Co₃O₄ catalysts

CO and formaldehyde(HCHO)oxidation reactions were investigated over mesoporous Ag/Co3O4 catalysts prepared by one-pot(OP)and impregnation(IM)methods.It was found that the one-pot method was superior to the impregnation method for synthesizing Ag/Co3O4 catalysts with high activity for both reactions.It was also found that the catalytic behavior of mesoporous Co3O4 and Ag/Co3O4 catalysts for the both reactions was different.And the addition of silver on mesoporous Co3O4 did not always enhance the catalytic activity of final catalyst for CO oxidation at room temperature(20 C),but could significantly improve the catalytic activity of final catalyst for HCHO oxidation at low temperature(90 C).The high surface area,uniform pore structure and the pretty good dispersion degree of the silver particle should be responsible for the excellent low-temperature CO oxidation activity.However,for HCHO oxidation,the addition of silver played an important role in the activity enhancement.And the silver particle size and the reducibility of Co3O4 should be indispensable for the high activity of HCHO oxidation at low temperature.     

Kinetic study of propane dehydrogenation and catalyst deactivation over Pt-Sn/Al₂O₃ catalyst

The kinetics of propane dehydrogenation and catalyst deactivation over Pt-Sn/Al2O3 catalyst were studied.Performance test runs were carried out in a fixed-bed integral reactor.Using a power-law rate expression for the surface reaction kinetics and independent law for deactivation kinetics,the experimental data were analyzed both by integral and a novel differential method of analysis and the results were compared.To avoid fluctuation of time-derivatives of conversion required for differential analysis,the conversion-time data were first fitted with appropriate functions.While the time-zero and rate constant of reaction were largely insensitive to the function employed,the rate constant of deactivation was much more sensitive to the function form.The advantage of the proposed differential method,however,is that the integration of the rate expression is not necessary which otherwise could be complicated or impossible.It was also found that the reaction is not limited by external and internal mass transfer limitations,implying that the employed kinetics could be considered as intrinsic ones.     

Characteristics of La-modified Ni-Al₂O₃ and Ni-SiO₂ catalysts for CO_x-free hydrogen production by catalytic decomposition of methane

Hydrotalcite precursors of La modified Ni-Al2O3 and Ni-SiO2 catalysts prepared by co-precipitation method and the catalytic activities were examined for the production of COx-free H2 by CH4 decomposition. Physico-chemical characteristics of fresh, reduced and used catalysts were evaluated by XRD, TPR and O2 pulse chemisorptions, TEM and BET-SA techniques. XRD studies showed phases due to hydrotalcite-like precursors in oven dried form produced dispersed NiO species upon calcination in static air above 450 C. Raman spectra of deactivated samples revealed the presence of both ordered and disordered forms of carbon. Ni-La-Al2O3catalyst with a mole ratio of Ni : La : Al = 2 : 0.1 : 0.9 exhibited tremendously high longevity with a hydrogen production rate of 1300 molH2 mol 1 Ni. A direct relationship between Ni metal surface area and hydrogen yields was established.     

Gold catalysts supported on ZnO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> for low-temperature CO oxidation

Gold catalysts with loadings ranging from 0.5 to 7.0 wt% on a ZnO/Al₂O₃ support were prepared by the deposition–precipitation method (Au/ZnO/Al₂O₃) with ammonium bicarbonate as the precipitation agent and were evaluated for performance in CO oxidation. These catalysts were characterized by inductively coupled plasma-atom emission spectrometry, temperature programmed reduction, and scanning transmission electron microscopy. The catalytic activity for CO oxidation was measured using a flow reactor under atmospheric pressure. Catalytic activity was found to be strongly dependent on the reduction property of oxygen adsorbed on the gold surface, which related to gold particle size. Higher catalytic activity was found when the gold particles had an average diameter of 3–5 nm; in this range, gold catalysts were more active than the Pt/ZnO/Al₂O₃ catalyst in CO oxidation. Au/ZnO/Al₂O₃ catalyst with small amount of ZnO is more active than Au/Al₂O₃ catalyst due to higher dispersion of gold particles.     

The catalytic performance of different promoted iron catalysts on combined supports Al<Subscript>2</Subscript>O<Subscript>3</Subscript> for carbon dioxide hydrogenation

Global warming, fossil fuel depletion and fuel price increases have motivated scientists to search for methods for the storage and reduction of the amount of greenhouse gases, especially CO₂. The hydrogenation process has been introduced as an emerging method of CO₂ capture and convertion into value-added products. In this study, new types of catalysts are introduced for CO₂ hydrogenation and are compared based on catalytic activity and product selectivity. The physical properties of the samples are specified using BET. Iron catalysts supported on γ-Al₂O₃ with different metal promoters (X = Ni, K, Mn, Cu) are prepared through the impregnation method. Moreover, Fe–Ni catalysts supported on HZSM5-Al₂O₃ and Ce–Al₂O₃ are synthesized. Samples are reduced by pure H₂ and involved in hydrogenation reaction in a fixed bed reactor (H₂/CO₂ = 3, total pressure = 10 MPa, temperature = 523 K, GHSV = 2000, 1250 nml/min). All catalysts provide high conversion in hydrogenation reactions and the results illustrate that the selectivity of light hydrocarbons is higher than that of methane and CO. It is found that Ni has a promoting effect on the conversion fluctuations throughout the reaction with 66.13% conversion. Using combined supported catalysts leads to enhancing catalytic performance. When Fe–Ni/γ–Al₂O₃—HZSM5 is utilized, CO₂ conversion is 81.66% and the stability of the Fe–Ni catalyst supported on Al₂O₃ and Ce–Al₂O₃ furthey improves.     

Comparative study of fluidized-bed and fixed-bed reactor for syngas methanation over Ni-W/TiO₂-SiO₂catalyst

In this work,syngas methanation over Ni-W/TiO2-SiO2catalyst was studied in a fluidized-bed reactor(FBR)and its performance was compared with a fixed-bed reactor(FIXBR).The effects of main operating variables including feedstock gases space velocity,coke content,bed temperature and sulfur-tolerant stability of 100 h life were investigated.The structure of the catalysts was characterized by XRD,N2adsorptiondesorption and TEM.It is found that under same space velocity from 5000 h 1to 25000 h 1FBR gave a higher CH4yield,lower coke content,and lower bed temperature than those obtained in FIXBR.Ni-W/TiO2-SiO2catalyst possessed excellent sulfur-tolerant stability on the feedstock gases less than 500 ppm H2S in FBR.The carbon deposits formed on the spent catalyst were in the form of carbon fibers in FBR,while in the form of dense accumulation distribution appearance in FIXBR.     

Kinetic studies on the hydrogenation of nitrate in water using Rh/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Rh-Cu/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Liquid-phase reduction NO ₃ ⁻ using monometallic and bimetallic catalysts (5% Rh/Al₂O₃, 5% Rh-0.5% Cu/Al₂O₃, 5% Rh-1.5% Cu/Al₂O₃, 5% Rh-5% Cu/Al₂O₃ and a physical mixture of 5% Rh/Al₂O₃ and 1.5% Cu/Al₂O₃) was studied in a slurry reactor operating at atmospheric pressure. Kinetic measurements were performed for a low concentration of nitrate (0.4 × 10⁻³−3.2 × 10⁻³ mol dm⁻³) and the temperature range 293–313 K. From the experimental data, it was found that the reduction of nitrate is first order with respect to nitrate. On the basis of the rate constants, the apparent activation energy was established using a graphic method. Published in Russian in Kinetika i Kataliz, 2007, Vol. 48, No. 6, pp. 881–886. This article was submitted by the authors in English.     

Co-Mo/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Ni-W/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts: Potential and prospects for use in hydrotreating of light cycle oil from catalytic cracking

Со-Мо/Al₂O₃ and Ni-W/Al₂O₃ catalysts were tested in hydrotreating of light cycle oil from catalytic cracking, of the straight-run gasoil, and of their mixture under typical hydrotreating conditions used in industry. The catalysts prepared using PMo₁₂ and PW₁₂ heteropoly acids exhibit high catalytic activity. The Со-Мо/Al₂O₃ catalyst is more active in hydrodesulfurization and hydrogenation of olefin and diene hydrocarbons, whereas the Ni-W/Al₂O₃ catalysts are more active in hydrogenation of mono- and polycyclic aromatic hydrocarbons. Comparison of the quality characteristics of the hydrogenizates obtained with the requirements of the technical regulations shows that the required levels of the sulfur content and cetane number of the hydrogenizates at practically accessible process parameters can be reached for mixtures of the straight-run gasoil and light cycle oil from catalytic cracking with high content of the latter component only when the process with the Со-Мо/Al₂O₃ system and Ni-W/Al₂O₃ catalysts is performed in two steps.     

Reactivation of CoMo/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> hydrotreating catalysts with chelating agents

Effect of various chelating components, multibasic carboxylic acids and glycols, used to prepare hydrotreating catalysts on the activity regeneration of calcined hydrotreating catalysts was studied. Reactivated catalyst samples were tested in a model reaction of hydrodesulfurization of dibenzothiophene. It was shown that the treatment of calcined catalysts with the chelating components leads to an increase in the catalytic activity. The best catalytic characteristics are observed for the catalyst reactivated with a solution containing citric acid and triethylene glycol.     

Role of rare-earth element oxides in catalysts for the oxidative conversion of methane based on Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>

It has been established that oxides of the rare-earth elements with moderate redox potentials (La₂O₃, CeO₂) increased the activity and working stability of Ni-Al₂O₃/cordierite catalysts in the reactions of deep and partial oxidation of methane. In the presence of the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst the process of carbon dioxide conversion of methane can be intensified by introduction of oxygen into the reaction gas mixture which decreases the temperature to achieve high conversion to 75–100 °C and has practically no effect on selectivity with respect to H₂. Translated from Teoreticheskaya i éksperimental'naya Khimiya, Vol. 44, No. 6, pp. 359–364, November–December, 2008.     

One-pot synthesis of Nb-modified Al<Subscript>2</Subscript>O<Subscript>3</Subscript> support for NiMo hydrodesulfurization catalysts

The effect of Nb as a support modifier on the NiMo₆/Al₂O₃–Nb₂O₅(x) (x?=?0, 1, 4, and 8?wt% Nb) catalysts was studied. The supports were prepared by one-pot coprecipitation from soluble precursors. The XRF analysis of the catalysts showed that the contents of Mo and Ni increased slightly with the presence of Nb. Micropore area and pore volume augmented importantly with Nb content, resulting in pore diameters between 5.3 and 9.3?nm. XPS analysis showed that the presence of Nb decreases the active metal–support interaction, improving the Mo and Ni sulfidation degree. The Raman spectra of sulfided catalysts suggested an increase in the number of layers of MoS₂ in the presence of Nb. Generally, the thiophene HDS activity at normal pressure of sulfided NiMo₆/Al₂O₃–Nb₂O₅(8) was greater than that of the sulfided catalysts with x?=?0, 1, and 4?wt% Nb, which can be attributed to the Nb promotion that would have an effect on the type of active site (Brønsted or Lewis acidic sites), since the number of sites by CO chemisorption for sulfided NiMo₆/Al₂O₃–Nb₂O₅(x) did not show correlation with the catalytic activity. The high-pressure HDS activity of dibenzothiophene was also greater in the presence of Nb, and the hydrogenation route was preferred for the Nb-promoted solid, while the unpromoted one showed a larger yield of direct desulfurization products.

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Low CO content hydrogen production from oxidative steam reforming of ethanol over CuO-CeO₂ catalysts at low-temperature

CuO-CeO2 catalysts were prepared by a urea precipitation method for the oxidative steam reforming of ethanol at low-temperature.The catalytic performance was evaluated and the catalysts were characterized by inductively coupled plasma atomic emission spectroscopy,X-ray diffraction,temperature-programmed reduction,field emission scanning electron microscopy and thermo-gravimetric analysis.Over CuOCeO2 catalysts,H2 with low CO content was produced in the whole tested temperature range of 250–450 C.The non-noble metal catalyst 20CuCe showed higher H2production rate than 1%Rh/CeO2 catalyst at 300–400 C and the advantage was more obvious after 20 h testing at400 C.These results further confirmed that CuO-CeO2 catalysts may be suitable candidates for low temperature hydrogen production from ethanol.     

Hydrogenolysis of glycerol to propanediols over heteropolyacids promoted AgCu/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Various amounts and different types of heteropolyacids promoted 5Ag15Cu/Al₂O₃ catalysts were prepared by impregnation method and analyzed through many techniques. The synthesized catalysts were evaluated for hydrogenolysis of glycerol to propanediols. The results demonstrated that heteropolyacids loading facilitated the reduction, promoted the dispersion, enhanced the acidity, and increased Broensted acid sites of the AgCu catalysts, which benefited the generation of 1,3-propanediol. Compared with phosphotungstic acid and phosphomolybdic acid, silicotungstic acid promoted AgCu catalyst had a better performance for 1,3-propanediol due to the better Cu dispersion and higher Broensted acidity. In addition, when the reaction was performed at 220 °C under 3.5 MPa for 8 h, the chosen 5Ag15Cu-10HSiW/Al₂O₃ achieved a 69.6% glycerol conversion with 35.6% 1,2-propanediol selectivity and 21.5% 1,3-propanediol selectivity.     

Investigation of macro-/mesoporous Re<Subscript>2</Subscript>O<Subscript>7</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts prepared by a particle-template method for butylene metathesis

Macro-/mesoporous Al₂O₃ supports were prepared by using monodisperse polystyrene (PS) microspheres as a template. The pore volume and BET surface area of the Al₂O₃ supports increased considerably with increasing amounts of the PS microspheres; further investigation showed that PS template only increased the volume of macro-pores but did not change the volume of meso-pores or micro-pores. Macro-/mesoporous Re₂O₇/Al₂O₃ metathesis catalysts were prepared through loading Re₂O₇ onto the as-prepared macro-/mesoporous Al₂O₃ supports, and their catalytic performance was tested in a fixed-bed tubular reactor using the metathesis of normal butylenes as a probe reaction. The results showed that the prepared macro-/mesoporous Re₂O₇/Al₂O₃ catalyst had high activity with consistent selectivity; propylene and pentene accounted for more than 90 wt% of the metathesis products, while the amount of ethylene plus hexane was less than 10 wt%, the majority of which was hexane. These Re₂O₇/Al₂O₃ catalysts had not only higher activity, but also longer working life span and higher tolerance to carbon residues than conventional Re₂O₇/Al₂O₃ catalysts.     

Effect of cerium dioxide on the properties of monolithic CuO-ZnO-CeO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts in methanol decomposition

Cerium dioxide as a component of CuO-ZnO-CeO₂/Al₂O₃/cordierite catalysts stabilizes their action in the decomposition of methanol by preventing carbon deposition on the surface and facilitating hydrogen formation with selectivity and yield in the range 85–96%. The optimal indices for this reaction are obtained for a CeO₂-CuO/Al₂O₃/cordierite sample prepared using an ammonium precursor for cerium, (NH₄)₂Ce(NO₃)₆. This catalyst displays enhanced reductive capacity relative to the analogous CeO₂-CuO composition prepared using Ce(NO₃)₃·6H₂O.     

Molecular mechanism of formation of supported platinum catalysts of the Pt/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> family

Certain stages of the classical procedure for preparing aluminum-platinum catalysts, whose understanding is important from both the basic and practical viewpoints, are considered on the molecular level. Properties of both participants (active component precursor solution and oxide surface) are shown to be inhomogeneous, which can affect interaction of the components at the fixing stage. Existing views (and their evolution) on the mechanism of adsorption of platinum complexes from aqueous solutions on aluminum oxide surface are discussed. The role of chemical processes on the stage of fixing precursor on the electronic and structural properties of the supported metal is demonstrates. Strong metal-support interaction is shown to endow platinum with specific adsorption and catalytic properties in hydrocarbon transformation reactions.     

Thermal stability and surface structure of Mo/CeO<Subscript>2</Subscript> and Ce-doped Mo/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

In order to explore the influence of CeO₂ on the structure and surface characteristics of molybdena, an investigation was undertaken by using N₂ adsorption (BET method), thermal analysis and in-situ diffuse reflectance infrared (DRIFT) techniques. In this work, the Mo/CeO₂ and Ce-Mo/Al₂O₃ samples were prepared by impregnation and co-precipitation methods with high Mo loadings. Combining the results one may notice that the presence of ceria led to the increase of polymerized surface Mo species so as to forming Mo-O-Ce linkages besides the formation of coupled O=Mo=O bonds indicative of polymeric MoO₃. From thermal analysis, it can be inferred that Mo/Al₂O₃ is the thermally most stable material in the temperature range used in the experiment (up to 900°C), whereas Ce-Mo/Al₂O₃ and Mo/CeO₂ samples undergo morphological modifications above 700°C resulting in lattice defects, which motivate the mobility of Mo and Ce ions and thus enhance the possibility of interaction between them. Additionally, their activity towards CO adsorption needs reduced ceria and molybdena containing coordinatively unsaturated sites (CUS), oxygen vacancies and hydroxyl groups to form various carbonate species.