混合型装配线平衡问题求解方法研究

对混合型装配线平衡问题进行了描述和数学建模,提出一种启发式求解算法,求解目标是最小化工作站数目.为进一步优化求解结果,对启发式算法求解的结果进行仿真研究,分析各工作站的工作率、等待率和阻塞率,并以此为依据调整部分作业任务的分配,允许不同品种产品的相同作业任务安排在不同的工作站中,以对求解结果进行修正,进一步均衡各工作站的作业量.该求解方法既简化了求解过程,又兼顾到了系统的瞬时特性和作业任务的不可拆分性对求解结果的影响,实例分析验证了方法的有效性.     

Generating constrained length personalized bicycle tours

In the context of recreational routing, the problem of finding a route which starts and ends in the same location (while achieving a length between specified upper and lower boundaries) is a common task, especially for tourists or cyclists who want to exercise. The topic of finding a tour between a specified starting and ending location while minimizing one or multiple criteria is well covered in literature. In contrast to this, the route planning task in which a pleasant tour with length between a maximum and a minimum boundary needs to be found is relatively underexplored. In this paper, we provide a formal definition of this problem, taking into account the existing literature on which route attributes influence cyclists in their route choice. We show that the resulting problem is NP-hard and devise a branch-and-bound algorithm that is able to provide a bound on the quality of the best solution in pseudo-polynomial time. Furthermore, we also create an efficient heuristic to tackle the problem and we compare the quality of the solutions that are generated by the heuristic with the bounds provided by the branch-and-bound algorithm. Also, we thoroughly discuss the complexity and running time of the heuristic.     

An exact algorithm for the capacitated facility location problems with single sourcing

Facility location problems are often encountered in many areas such as distribution, transportation and telecommunication. We describe a new solution approach for the capacitated facility location problem in which each customer is served by a single facility. An important class of heuristic solution methods for these problems are Lagrangian heuristics which have been shown to produce high quality solutions and at the same time be quite robust. A primal heuristic, based on a repeated matching algorithm which essentially solves a series of matching problems until certain convergence criteria are satisfied, is incorporated into the Lagrangian heuristic. Finally, a branch-and-bound method, based on the Lagrangian heuristic is developed, and compared computationally to the commercial code CPLEX. The computational results indicate that the proposed method is very efficient.     

A combined branch-and-bound and genetic algorithm based approach for a flowshop scheduling problem

In this paper, we study the application of a meta-heuristic to a two-machine flowshop scheduling problem. The meta-heuristic uses a branch-and-bound procedure to generate some information, which in turn is used to guide a genetic algorithm's search for optimal and near-optimal solutions. The criteria considered are makespan and average job flowtime. The problem has applications in flowshop environments where management is interested in reducing turn-around and job idle times simultaneously. We develop the combined branch-and-bound and genetic algorithm based procedure and two modified versions of it. Their performance is compared with that of three algorithms: pure branch-and-bound, pure genetic algorithm, and a heuristic. The results indicate that the combined approach and its modified versions are better than either of the pure strategies as well as the heuristic algorithm.     

Fast heuristic for constrained homogenous T-shape cutting patterns

Homogenous T-shape (HTS) cutting patterns are welcomed when the two-phase process is used to produce rectangular pieces from the stock plate, where the plate is cut into homogenous strips at the first phase, and the strips are divided into pieces at the second phase. A heuristic is presented for generating constrained HTS patterns, where the objective is to maximize the pattern value that is equal to the total value of the included pieces, observing the upper bound constraint on the frequency of each piece type. The heuristic is based on dynamic programming and branch-and-bound techniques. It can yield solutions close to optimal with short computation time. By providing good initial solutions, the heuristic can greatly improve the time efficiency of an existing exact branch-and-bound algorithm.     

An Almost Optimal Heuristic for Preemptive C max Scheduling of Dependent Tasks on Parallel Identical Machines

We consider the problem of scheduling preemptable, dependent tasks on parallel, identical machines to minimize the makespan. The computational complexity of this problem remains open if the number of machines is fixed and larger than 2. The aim of this paper is to compare two heuristic algorithms on a basis of a computational experiment. The solutions generated by the heuristics are compared with optimal solutions obtained by a branch-and-bound algorithm. Computational results show that the heuristic based on node ordering finds optimal schedules for 99.9% of instances with the maximum relative deviation from optimum of 4.8%.     

Lagrangian-relaxation-based solution procedures for a multiproduct capacitated facility location problem with choice of facility type

This paper presents exact and heuristic solution procedures for a multiproduct capacitated facility location (MPCFL) problem in which the demand for a number of different product families must be supplied from a set of facility sites, and each site offers a choice of facility types exhibiting different capacities. MPCFL generalizes both the uncapacitated (or simple) facility location (UFL) problem and the pure-integer capacitated facility location problem. We define a branch-and-bound algorithm for MPCFL that utilizes bounds formed by a Lagrangian relaxation of MPCFL which decomposes the problem into UFL subproblems and easily solvable 0-1 knapsack subproblems. The UFL subproblems are solved by the dual-based procedure of Erlenkotter. We also present a subgradient optimization-Lagrangian relaxation-based heuristic for MPCFL. Computational experience with the algorithm and heuristic are reported. The MPCFL heuristic is seen to be extremely effective, generating solutions to the test problems that are on average within 2% of optimality, and the branch-and-bound algorithm is successful in solving all of the test problems to optimality.     

Optimal and heuristic algorithms for multiproduct uncapacitated facility location

We consider a generalization of the classic uncapacitated facility location problem (UFLP) in which customers require multiple products. We call this the multiproduct uncapacitated facility location problem (MUFLP). In MUFLP, in addition to a fixed cost for opening a facility, a fixed cost is incurred for each product that a facility is equipped to handle. Also, an assignment cost is incurred for satisfying a customer's requirement for a particular product at a chosen facility. We describe a branch-and-bound algorithm for MUFLP. Lower bounds are obtained by solving a UFLP subproblem for each product using a dual ascent routine. We also describe a heuristic branch-and-bound procedure in which the solutions to the subproblems at a given node might not generate a true lower bound. To generate a feasible solution, a ‘superposition’ heuristic based on solving UFLP subproblems for each product, as well as a ‘drop’ heuristic that eliminates facilities and equipment from the solution in a step-by-step manner, are given. Computational results are reported.     

Optimally solving the alternative subgraphs assembly line balancing problem

Assembly line balancing problems (ALBP) consist of distributing the total workload for manufacturing any unit of the products to be assembled among the work stations along a manufacturing line as used in the automotive or the electronics industries. Usually, it is assumed that the production process is fixed, i.e., has been determined in a preceding planning step. However, this sequential planning approach is often suboptimal because the efficiency of the production process can not be evaluated definitely without knowing the distribution of work. Instead, both decisions should be taken simultaneously. This has led to the Alternative Subgraphs ALBP. We give an alternative representation of the problem, formulate an improved mixed-integer program and propose a solution approach based on SALOME, an effective branch-and-bound procedure for the well-known Simple ALBP. Computational experiments indicate that the proposed procedure is successful in finding optimal solutions for small- and medium-sized problem instances and rather good heuristic solutions for large-scaled instances.     

R-SALSA: A branch,bound, and remember algorithm for the workload smoothing problem on simple assembly lines

We consider a simple assembly line balancing problem with given cycle time and number of stations. A quadratic objective function based on a so-called smoothness index SX levels the workloads of the stations. For this problem, called SALBP-SX, only a few solution procedures have been proposed in literature so far. In this paper, we extend and improve the branch-and-bound procedure SALSA (Simple Assembly Line Smoothing Algorithm) of Walter et al. (2021) to a bidirectional branch, bound, and remember algorithm called R-SALSA (R for remember). Like SALSA, it is based on a dynamic programming scheme which pre-determines potential workloads of the stations and provides a construction plan for possible station loads. This scheme is extended by the new concept of supporters and preventers which significantly enhances branching, bounding, and logical tests. Furthermore, a tailored heuristic that searches for improved initial solutions, a bidirectional branching scheme and additional dominance rules are integrated. In extensive computational experiments, we find out that our new procedure clearly outperforms all former exact solution procedures on benchmark data sets with up to 1000 tasks.     

Scheduling preemptive open shops to minimize total tardiness

This article considers the problem of scheduling preemptive open shops to minimize total tardiness. The problem is known to be NP-hard. An efficient constructive heuristic is developed for solving large-sized problems. A branch-and-bound algorithm that incorporates a lower bound scheme based on the solution of an assignment problem as well as various dominance rules are presented for solving medium-sized problems. Computational results for the 2-machine case are reported. The branch-and-bound algorithm can handle problems of up to 30 jobs in size within a reasonable amount of time. The solution obtained by the heuristic has an average deviation of less than 2% from the optimal value, while the initial lower bound has an average deviation of less than 11% from the optimal value. Moreover, the heuristic finds approved optimal solutions for over 65% of the problems actually solved.     

The mixed and multi model line balancing problem: a comparison

The balancing problem deals with the assignment of tasks to work stations. We can distinguish two approaches in the literature on the mixed model line balancing problem, that both transform this problem into a single model line balancing problem. These approaches use combined precedence diagrams and adjusted task processing times, respectively.An experiment was carried out to compare several heuristics based on the combined precedence diagram. A new optimisation method has been developed. The results indicate that the position of common tasks in the precedence diagram of the different models has a significant effect on both the CPU time and the unequal distribution of the total work content of single models among work stations. Moreover, good solutions with respect to the number of required stations go together with long CPU times. For several instances, we decreased the CPU times considerably without deteriorating the performance of the methods, by using a reversed combined precedence diagram.     

Proximity Benders: a decomposition heuristic for stochastic programs

In this paper we present a heuristic approach to two-stage mixed-integer linear stochastic programming models with continuous second stage variables. A common solution approach for these models is Benders decomposition, in which a sequence of (possibly infeasible) solutions is generated, until an optimal solution is eventually found and the method terminates. As convergence may require a large amount of computing time for hard instances, the method may be unsatisfactory from a heuristic point of view. Proximity search is a recently-proposed heuristic paradigm in which the problem at hand is modified and iteratively solved with the aim of producing a sequence of improving feasible solutions. As such, proximity search and Benders decomposition naturally complement each other, in particular when the emphasis is on seeking high-quality, but not necessarily optimal, solutions. In this paper, we investigate the use of proximity search as a tactical tool to drive Benders decomposition, and computationally evaluate its performance as a heuristic on instances of different stochastic programming problems.     

A single-machine scheduling problem with two-agent and deteriorating jobs

Deteriorating jobs scheduling problems have been extensively studied in recent years. However, it is assumed that there is a common goal to minimize for all jobs in most of the research. In many management situations, multiple agents compete on the usage of a common processing resource. In this paper, we considered a single-machine scheduling problem with a linear deterioration assumption where the objective is to minimize the total weighted completion time of jobs from the first agent with the restriction that no tardy job is allowed for the second agent. We proposed a branch-and-bound algorithm and three heuristic algorithms to search for the optimal solution and near-optimal solutions, respectively. A computational experiment was conducted to evaluate the performance of the proposed algorithms.     

Auxiliary tool allocation in flexible manufacturing systems

This paper analyses a new approach to the machine loading problem arising in flexible manufacturing systems (FMSs). This approach allows the operations to be assigned to machines assuming that machines have access to all the tools required for their operations. This exploits the flexibility of the FMS completely. Next an allocation of tools to machines is determined which satisfies the tool requirements for each machine and minimizes the total number of tools. Thus this approach minimizes the unnecessary tool duplications in the system and maximizes the tool utilization. The problem is modeled as an integer linear program (ILP). We notice that the main problem has a block diagonal structure which is decomposable by relaxing a set of linking constraints. Each separated sub-problem represents a problem of allocation of a single type of tools. We develop a branch-and-bound based exact solution procedure and three heuristic procedures to solve the sub-problems. Our lower bounding approach uses Lanrangean relaxation. The solutions to the Lagrangean relaxation are further used to determine the branching sequences and to develop heuristic approaches. Since finding even a feasible solution to the main problem is NP-hard, we develop only enumerative procedures to solve the main problem. Finally, these solution procedures are tested on randomly generated test problems.     

The static stochastic knapsack problem with normally distributed item sizes

This paper develops exact and heuristic algorithms for a stochastic knapsack problem where items with random sizes may be assigned to a knapsack. An item’s value is given by the realization of the product of a random unit revenue and the random item size. When the realization of the sum of selected item sizes exceeds the knapsack capacity, a penalty cost is incurred for each unit of overflow, while our model allows for a salvage value for each unit of capacity that remains unused. We seek to maximize the expected net profit resulting from the assignment of items to the knapsack. Although the capacity is fixed in our core model, we show that problems with random capacity, as well as problems in which capacity is a decision variable subject to unit costs, fall within this class of problems as well. We focus on the case where item sizes are independent and normally distributed random variables, and provide an exact solution method for a continuous relaxation of the problem. We show that an optimal solution to this relaxation exists containing no more than two fractionally selected items, and develop a customized branch-and-bound algorithm for obtaining an optimal binary solution. In addition, we present an efficient heuristic solution method based on our algorithm for solving the relaxation and empirically show that it provides high-quality solutions.     

Single machine earliness and tardiness scheduling

We examine the problem of scheduling a given set of jobs on a single machine to minimize total early and tardy costs without considering machine idle time. We decompose the problem into two subproblems with a simpler structure. Then the lower bound of the problem is the sum of the lower bounds of two subproblems. A lower bound of each subproblem is obtained by Lagrangian relaxation. Rather than using the well-known subgradient optimization approach, we develop two efficient multiplier adjustment procedures with complexity O(nlog n) to solve two Lagrangian dual subproblems. A branch-and-bound algorithm based on the two efficient procedures is presented, and is used to solve problems with up to 50 jobs, hence doubling the size of problems that can be solved by existing branch-and-bound algorithms. We also propose a heuristic procedure based on the neighborhood search approach. The computational results for problems with up to 3 000 jobs show that the heuristic procedure performs much better than known heuristics for this problem in terms of both solution efficiency and quality. In addition, the results establish the effectiveness of the heuristic procedure in solving realistic problems to optimality or near optimality.     

A Branch-and-Bound Approach for a Two-machine Flowshop Scheduling Problem

In this paper, we present a branch-and-bound approach for solving a two-machine flow shop scheduling problem, in which the objective is to minimize a weighted combination of job flowtime and schedule makespan. Experimental results show that the algorithm works very well for certain special cases and moderately well for others. In fact, it is able to produce optimal schedules for 500-job problems in which the second machine dominates the first machine. It is also shown that the algorithm developed to provide an upper bound for the branch-and-bound is optimal when processing times for jobs are the same on both machines. The primary reason for developing the branch-and-bound approach is that its results can be used to guide other heuristic techniques, such as simulated annealing, tabu search and genetic algorithms, in their search for optimal solutions for larger problems.     

Approximate and exact algorithms for the fixed-charge knapsack problem

The subject of this paper is the formulation and solution of a variation of the classical binary knapsack problem. The variation that is addressed is termed the “fixed-charge knapsack problem”, in which sub-sets of variables (activities) are associated with fixed costs. These costs may represent certain set-ups and/or preparations required for the associated sub-set of activities to be scheduled. Several potential real-world applications as well as problem extensions/generalizations are discussed. The efficient solution of the problem is facilitated by a standard branch-and-bound algorithm based on (1) a non-iterative, polynomial algorithm to solve the LP relaxation, (2) various heuristic procedures to obtain good candidate solutions by adjusting the LP solution, and (3) powerful rules to peg the variables. Computational experience shows that the suggested branch-and-bound algorithm shows excellent potential in the solution of a wide variety of large fixed-charge knapsack problems.     

Optimal solutions for routing problems with profits

In this paper, we present a branch-and-price algorithm to solve two well-known vehicle routing problems with profits, the Capacitated Team Orienteering Problem and the Capacitated Profitable Tour Problem. A restricted master heuristic is applied at each node of the branch-and-bound tree in order to obtain primal bound values. In spite of its simplicity, the heuristic computes high quality solutions. Several unsolved benchmark instances have been solved to optimality.