A note on the two-stage assembly flow shop scheduling problem with uniform parallel machines

We study the problem of minimizing the makespan in a two-stage assembly flow shop scheduling problem with uniform parallel machines. This problem is a generalization of the assembly flow shop problem with concurrent operations in the first stage and a single assembly operation in the second stage. We propose a heuristic with an absolute performance bound which becomes asymptotically optimal as the number of jobs becomes very large. We show that our results slightly improve earlier results for the simpler assembly flow shop problem (without uniform machines) and for the two-stage hybrid flow shop problem with uniform machines.     

Minimizing makespan in parallel flowshops

In this study, a new class of proportional parallel flow shop problems with the objective of minimizing the makespan has been addressed. A special case for this problem in which jobs are processed on only one machine as opposed to two or more machines in a flow shop, is the well-known multiple processor problem which is NP-complete. The parallel processor problem is a restricted version of the problems addressed in this paper and hence are NP-complete. We develop and test heuristic and simulation approaches to solve large scale problems, while using exact procedures for smaller problems. The performance of the heuristics relative to the LP lower bound as well as a comparison with the truncated integer programming solution are reported. The performance of the heuristics and the simulation results were encouraging.     

Heuristics for scheduling in a flow shop with multiple processors

This study investigates the performance of scheduling heuristics in a flow shop with multiple processors. We investigated five better performing flow shop heuristics for their performances of makespan and mean flow time criteria in a flow shop with multiple processors. The study examined the effects of problem characteristics (number of jobs, number of machine stages and number of parallel processors at each stage) and the performance of heuristics using regression analysis. We found that although structural characteristics explain most of the variation in performance, heuristics also had an effect. The experimental results showed that flow shop heuristics developed by Nawaz, Enscore, and Ham and that of Ho were comparable in performance in a flow shop with multiple processors. However, the former was slightly more consistent in results for both criteria.     

A note on makespan minimization in two-stage flexible flow shops with uniform machines

We consider the two-stage flexible flow shop makespan minimization problem with uniform parallel machines. Soewandi and Elmaghraby [Soewandi, H., Elmaghraby, S., 2003. Sequencing on two-stage hybrid flowshops with uniform machines to minimize makespan. IIE Transaction 35, 467–477] developed a heuristic (S–E) and derived a machine speed-dependent worst-case ratio bound for it. We point out that this bound works well when the uniform machines have approximately equal speeds but is not indicative of the performance of the S–E heuristic when the machine speeds are in a wide range. Motivated by this observation, we propose an alternative tight machine-speed dependent worst-case bound for the S–E heuristic that works well when the machine speeds vary significantly. We then combine the two speed-dependent ratio bounds into a speed-independent bound. Our findings facilitate the narrowing of the gap between experimental performance and worst-case bound for the S–E heuristic.     

Minimizing maximum completion time in a proportionate flow shop with one machine of different speed

A flow shop with identical machines is called a proportionate flow shop. In this paper, we consider the variant of the n-job, m-machine proportionate flow shop scheduling problem in which only one machine is different and job processing times are inversely proportional to machine speeds. The objective is to minimize maximum completion time. We describe some optimality conditions and show that the problem is NP-complete. We provide two heuristic procedures whose worst-case performance ratio is less than two. Extensive experiments with various sizes are conducted to show the performance of the proposed heuristics.     

Analysis of Classes of Heuristics for Scheduling a Two-Stage Flow Shop with Parallel Machines at One Stage

This paper addresses two-stage flow shop scheduling with parallel machines at one stage. For finding a minimum makespan schedule, which is strongly NP-hard, some efficient heuristics have been proposed in the literature. In this paper we enrich the set of heuristics by introducing a few classes of heuristics, and show that the existing heuristics can be put into this classification scheme. Furthermore, we give a complete theoretical analysis of the worst-case performance of the classes. Some empirical evaluations and comparisons for the average-case performance of a few typical heuristics in the classes are also performed.     

Minimizing makespan in a two-stage hybrid flow shop scheduling problem with open shop in one stage

This paper considers a scheduling problem in two-stage hybrid flow shop, where the first stage consists of two machines formed an open shop and the other stage has only one machine. The objective is to minimize the makespan, i.e., the maximum completion time of all jobs. We first show the problem is NP-hard in the strong sense, then we present two heuristics to solve the problem. Computational experiments show that the combined algorithm of the two heuristics performs well on randomly generated problem instances.     

Optimal solutions for a dock assignment problem with trailer transportation

This paper presents a model for a dock assignment problem, where trailers need to be assigned to gates for a given period of time for loading or unloading activities. The parking lot is used as a buffer zone. Transportation between the parking lot and the gates is performed by additional resources called terminal tractors. The problem is modeled as a three-stage flexible flow shop, where the first and the third stage share the same identical parallel machines and the second stage consists of a different set of identical parallel machines. We examine multiple integer-programming formulations for the parallel-machine model in stage two and for the three-stage flow shop and we provide extensive computational results. Our goal is to explore the limits of the instance sizes that can be solved to guaranteed optimality within acceptable running times using integer programming.     

On the minimization of total weighted flow time with identical and uniform parallel machines

We consider the NP-hard problem of scheduling jobs on identical parallel machines to minimize total weighted flow time. We discuss the properties that characterize the structure of an optimal solution, present a lower bound and propose a branch and bound algorithm. The algorithm is superior to prior methods presented in the literature. We also extend the algorithm to uniform parallel machines and solve medium-sized problem instances.     

Scheduling open shops with parallel machines

The parallel shop and the open shop are two machine environments that have received much attention in the literature of scheduling theory. A common generalization—the open shop with parallel machines—is considered in this paper. Polynomial-time algorithms are presented for obtaining minimum-length preemptive schedules for three cases. Open shops with single-operation machines of equal speed are scheduled with essentially no more difficulty than an ordinary open shop. Open shops with multiple-operation machines of equal speed are scheduled with the aid of a sequence of network flow computations. The general open shop problem with parallel machines of arbitrary speeds can be solved by linear programming, in much the same way as an optimal preemptive schedule can be found for unrelated parallel machines.     

A graph-theoretic approach to interval scheduling on dedicated unrelated parallel machines

We study the problem of scheduling n non-preemptive jobs on m unrelated parallel machines. Each machine can process a specified subset of the jobs. If a job is assigned to a machine, then it occupies a specified time interval on the machine. Each assignment of a job to a machine yields a value. The objective is to find a subset of the jobs and their feasible assignments to the machines such that the total value is maximized. The problem is NP-hard in the strong sense. We reduce the problem to finding a maximum weight clique in a graph and survey available solution methods. Furthermore, based on the peculiar properties of graphs, we propose an exact solution algorithm and five heuristics. We conduct computer experiments to assess the performance of our and other existing heuristics. The computational results show that our heuristics outperform the existing heuristics.     

Optimal Configurations of General Job Shops

In this paper we study the problem of minimizing the expected number of jobs in a single class general open queueing network model of a job shop. This problem was originally posed by Buzacott and Shanthikumar [2] and solved by them for a special case. We extend their work in this paper. We derive feasibility conditions that simplify the analysis of the problem. We show that the optimal configuration can be completely characterized when both the utilizations of the machine centers are high and there are a large number of servers at each machine center. We also derive conditions under which the optimization problem reduces to solving a concave or a convex program and provide conditions under which the uniform flow line and the symmetric job shop (or variants of these) are optimal configurations for the job shop.     

A contribution to the stochastic flow shop scheduling problem

This paper deals with performance evaluation and scheduling problems in m machine stochastic flow shop with unlimited buffers. The processing time of each job on each machine is a random variable exponentially distributed with a known rate. We consider permutation flow shop. The objective is to find a job schedule which minimizes the expected makespan. A classification of works about stochastic flow shop with random processing times is first given. In order to solve the performance evaluation problem, we propose a recursive algorithm based on a Markov chain to compute the expected makespan and a discrete event simulation model to evaluate the expected makespan. The recursive algorithm is a generalization of a method proposed in the literature for the two machine flow shop problem to the m machine flow shop problem with unlimited buffers. In deterministic context, heuristics (like CDS [Management Science 16 (10) (1970) B630] and Rapid Access [Management Science 23 (11) (1977) 1174]) and metaheuristics (like simulated annealing) provide good results. We propose to adapt and to test this kind of methods for the stochastic scheduling problem. Combinations between heuristics or metaheuristics and the performance evaluation models are proposed. One of the objectives of this paper is to compare the methods together. Our methods are tested on problems from the OR-Library and give good results: for the two machine problems, we obtain the optimal solution and for the m machine problems, the methods are mutually validated.     

Minimizing maximum lateness in a flow shop subject to release dates

We consider the problem of minimizing the maximum lateness in a m-machine flow shop subject to release dates. The objective of this paper is to develop a new branch-and-bound algorithm to solve exactly this strongly NP-hard problem. The proposed branch-and-bound algorithm encompasses several features including a procedure for adjusting heads and tails, heuristics, and a lower bounding procedure, which is based on the exact solution of the two-machine flow shop problem with time lags, ready times, and delivery times. Extensive computational experiments show that instances with up to 6000 operations can be solved exactly in a moderate CPU time.     

Scheduling open shops with parallel machines to minimize total completion time

This paper explores scheduling a realistic variant of open shops with parallel machines per working stage. Since real production floors seldom employ a single machine for each operation, the regular open shop problem is very often in practice extended with a set of parallel machines at each stage. The purpose of duplicating machines in parallel is to either eliminate or to reduce the impact of bottleneck stages on the overall shop efficiency. The objective is to find the sequence which minimizes total completion times of jobs. We first formulate the problem as an effective mixed integer linear programming model, and then we employ memetic algorithms to solve the problem. We employ Taguchi method to evaluate the effects of different operators and parameters on the performance of memetic algorithm. To further enhance the memetic algorithm, we hybridize it with a simple form of simulated annealing as its local search engine. To assess the performance of the model and algorithms, we establish two computational experiments. The first one is small-sized instances by which the model and general performance of the algorithms are evaluated. The second one consists of large-sized instances by which we further evaluate the algorithms.     

Performance of scheduling algorithms for no-wait flowshops with parallel machines

We study the performance of scheduling algorithms for a manufacturing system, called the ‘no-wait flowshop’, which consists of a certain number of machine centers. Each center has one or more identical parallel machines. Each job is processed by at most one machine in each center. The problem of finding the minimum finish time schedule is considered here in a flowshop consisting of two machine centers. Heuristic algorithms are presented and are analyzed in the worst case performance context. For the case of two centers, one with a single machine and the other with m, two heuristics are presented with tight performance guarantees of 3 − (1/m) and 2. When both centers have m machines, a heuristic is presented with an upper bound performance guarantee of . It is also shown that this bound can be reduced to 2(1 + ε). For the flowshop with any number of machines in each center, we provide a heuristic algorithm with an upper bound performance guarantee that depends on the relative number of machines in the centers.     

Heuristic constructive algorithms for open shop scheduling to minimize mean flow time

In this paper, we consider the problem of scheduling n jobs on m machines in an open shop environment so that the sum of completion times or mean flow time becomes minimal. For this strongly NP-hard problem, we develop and discuss different constructive heuristic algorithms. Extensive computational results are presented for problems with up to 50 jobs and 50 machines, respectively. The quality of the solutions is evaluated by a lower bound for the corresponding preemptive open shop problem and by an alternative estimate of mean flow time. We observe that the recommendation of an appropriate constructive algorithm strongly depends on the ratio n/m.     

Preemptive scheduling in a two-stage multiprocessor flow shop is NP-hard

In 1954, Johnson gave an efficient algorithm for minimizing makespan in a two-machine flow shop; there is no advantage to preemption in this case. McNaughton's wrap-around rule of 1959 finds a shortest preemptive schedule on identical parallel machines in linear time. A similarly efficient algorithm is unlikely to exist for the simplest common generalization of these problems. We show that preemptive scheduling in a two-stage flow shop with at least two identical parallel machines in one of the stages so as to minimize makespan is NP-hard in the strong sense.     

The Two-stage Assembly Flow Shop Scheduling with an Availability Constraint: Worst Case Analysis

In this paper, we are interested in handling the limited availability of machines in the two-stage assembly flow shop scheduling problems. Emphasis is put on the semiresumable case with respect to the minimization of the makespan. We provide, when possible, heuristics with a tight worst-case ratio bound of 2.     

NP-hard cases in scheduling deteriorating jobs on dedicated machines

In this paper problems of time-dependent scheduling on dedicated machines are considered. The processing time of each job is described by a function which is dependent on the starting time of the job. The objective is to minimise the maximum completion time (makespan). We prove that under linear deterioration the two-machine flow shop problem is strongly NP-hard and the two-machine open shop problem is ordinarily NP-hard. We show that for the three-machine flow shop and simple linear deterioration there does not exist a polynomial-time approximation algorithm with the worst case ratio bounded by a constant, unless P=NP. We also prove that the three-machine open shop problem with simple linear deterioration is ordinarily NP-hard, even if the jobs have got equal deterioration rates on the third machine.