Membrane Electrode Assembly for Electrocatalytic CO2 Reduction: Principle and Application

Electrocatalytic CO₂ reduction reaction (CO₂RR) in membrane electrode assembly (MEA) systems is a promising technology. Gaseous CO₂ can be directly transported to the cathode catalyst layer, leading to enhanced reaction rate. Meanwhile, there is no liquid electrolyte between the cathode and the anode, which can help to improve the energy efficiency of the whole system. The remarkable progress achieved recently points out the way to realize industrially relevant performance. In this review, we focus on the principles in MEA for CO₂RR, focusing on gas diffusion electrodes and ion exchange membranes. Furthermore, anode processes beyond the oxidation of water are considered. Besides, the voltage distribution is scrutinized to identify the specific losses related to the individual components. We also summarize the progress on the generation of different reduced products together with the corresponding catalysts. Finally, the challenges and opportunities are highlighted for future research.     

Decoupling Redox Hopping and Catalysis in Metal-Organic Frameworks -based Electrocatalytic CO2 Reduction

Traditional MOF e-CRR, constructed from catalytic linkers, manifest a kinetic bottleneck during their multi-electron activation. Decoupling catalysis and charge transport can address such issues. Here, we build two MOF/e-CRR systems, CoPc@NU-1000 and TPP(Co)@NU-1000, by installing cobalt metalated phthalocyanine and tetraphenylporphyrin electrocatalysts within the redox active NU-1000 MOF. For CoPc@NU-1000, the e-CRR responsive Co^I/0 potential is close to that of NU-1000 reduction compared to the TPP(Co)@NU-1000. Efficient charge delivery, defined by a higher diffusion (D_hop=4.1×10⁻¹² cm² s⁻¹) and low charge-transport resistance ( =59.5 Ω) in CoPC@NU-1000 led FE_CO=80 %. In contrast, TPP(Co)@NU-1000 fared a poor FE_CO=24 % (D_hop=1.4×10⁻¹² cm² s⁻¹ and =91.4 Ω). For such a decoupling strategy, careful choice of the host framework is critical in pairing up with the underlying electrochemical properties of the catalysts to facilitate the charge delivery for its activation.     

Active Sites of Cobalt Phthalocyanine in Electrocatalytic CO2 Reduction to Methanol

Many metal coordination compounds catalyze CO₂ electroreduction to CO, but cobalt phthalocyanine hybridized with conductive carbon such as carbon nanotubes is currently the only one that can generate methanol. The underlying structure–reactivity correlation and reaction mechanism desperately demand elucidation. Here we report the first in situ X-ray absorption spectroscopy characterization, combined with ex situ spectroscopic and electrocatalytic measurements, to study CoPc-catalyzed CO₂ reduction to methanol. Molecular dispersion of CoPc on CNT surfaces, as evidenced by the observed electronic interaction between the two, is crucial to fast electron transfer to the active sites and multi-electron CO₂ reduction. CO, the key intermediate in the CO₂-to-methanol pathway, is found to be labile on the active site, which necessitates a high local concentration in the microenvironment to compete with CO₂ for active sites and promote methanol production. A comparison of the electrocatalytic performance of structurally related porphyrins indicates that the bridging aza-N atoms of the Pc macrocycle are critical components of the CoPc active site that produces methanol. In situ X-ray absorption spectroscopy identifies the active site as Co(I) and supports an increasingly non-centrosymmetric Co coordination environment at negative applied potential, likely due to the formation of a Co−CO adduct during the catalysis.     

A Bismuth-Based Zeolitic Organic Framework with Coordination-Linked Metal Cages for Efficient Electrocatalytic CO2 Reduction to HCOOH

Zeolitic metal–organic frameworks (ZMOFs) have emerged as one of the most promsing catalysts for energy conversion, but they suffer from either weak bonding between metal-organic cubes (MOCs) that decrease their stability during catalysis processes or low activity due to inadequate active sites. In this work, through ligand-directing strategy, we successfully obtain an unprecedented bismuth-based ZMOF (Bi-ZMOF) featuring a ACO topological crystal structure with strong coordination bonding between the Bi-based cages. As a result, it enables efficient reduction of CO₂ to formic acid (HCOOH) with Faradaic efficiency as high as 91 %. A combination of in situ surface-enhanced infrared absorption spectroscopy and density functional theory calculation reveals that the Bi−N coordination contributes to facilitating charge transfer from N to Bi atoms, which stabilize the intermediate to boost the reduction efficiency of CO₂ to HCOOH. This finding highlights the importance of the coordination environment of metal active sites on electrocatalytic CO₂ reduction. We believe that this work will offer a new clue to rationally design zeolitic MOFs for catalytic reaction     

Halogen-Incorporated Sn Catalysts for Selective Electrochemical CO2 Reduction to Formate

Electrochemically reducing CO₂ to valuable fuels or feedstocks is recognized as a promising strategy to simultaneously tackle the crises of fossil fuel shortage and carbon emission. Sn-based catalysts have been widely studied for electrochemical CO₂ reduction reaction (CO₂RR) to make formic acid/formate, which unfortunately still suffer from low activity, selectivity and stability. In this work, halogen (F, Cl, Br or I) was introduced into the Sn catalyst by a facile hydrolysis method. The presence of halogen was confirmed by a collection of ex situ and in situ characterizations, which rendered a more positive valence state of Sn in halogen-incorporated Sn catalyst as compared to unmodified Sn under cathodic potentials in CO₂RR and therefore tuned the adsorption strength of the key intermediate (*OCHO) toward formate formation. As a result, the halogen-incorporated Sn catalyst exhibited greatly enhanced catalytic performance in electrochemical CO₂RR to produce formate.     

Electrocatalytic CO2 Reduction with a Half‐Sandwich Cobalt Catalyst: Selectivity towards CO

We present herein a Cp*Co(III)‐half‐sandwich catalyst system for electrocatalytic CO₂ reduction in aqueous acetonitrile solution. In addition to an electron‐donating Cp* ligand (Cp*=pentamethylcyclopentadienyl), the catalyst featured a proton‐responsive pyridyl‐benzimidazole‐based N,N‐bidentate ligand. Owing to the presence of a relatively electron‐rich Co center, the reduced Co(I)‐state was made prone to activate the electrophilic carbon center of CO₂. At the same time, the proton‐responsive benzimidazole scaffold was susceptible to facilitate proton‐transfer during the subsequent reduction of CO₂. The above factors rendered the present catalyst active toward producing CO as the major product over the other potential 2e/2H⁺ reduced product HCOOH, in contrast to the only known similar half‐sandwich CpCo(III)‐based CO₂‐reduction catalysts which produced HCOOH selectively. The system exhibited a Faradaic efficiency (FE) of about 70% while the overpotential for CO production was found to be 0.78 V, as determined by controlled‐potential electrolysis.     

Boosting Electrocatalytic Carbon Dioxide Reduction via Self-Relaxation of Asymmetric Coordination in Fe-Based Single Atom Catalyst

Addressing the limitations arising from the consistent catalytic behavior observed for various intermediates during the electrochemical carbon dioxide reduction reaction (CO₂RR) poses a significant challenge in the optimization of catalytic activity. In this study, we aimed to address this challenge by constructing an asymmetric coordination Fe single atom catalyst (SCA) with a dynamically evolved structure. Our catalyst, consisting of a Fe atom coordinated with one S atom and three N atoms (Fe−S₁N₃), exhibited exceptional selectivity (CO Faradaic efficiency of 99.02 %) and demonstrated a high intrinsic activity (TOF of 7804.34 h⁻¹), and remarkable stability. Using operando XAFS spectra and Density Functional Theory (DFT) calculations, we elucidated the self-relaxation of geometric distortion and dynamic evolution of bond lengths within the catalyst. These structure changes enabled independent regulation of the *COOH and *CO intermediate adsorption energies, effectively breaking the linear scale relationship and enhancing the intrinsic activity of CO₂RR. This study provides valuable insights into the dynamic evolution of SACs and paves the way for targeted catalyst designs aimed to disrupt the linear scaling relationships.     

A Triptycene-Based 2D MOF with Vertically Extended Structure for Improving the Electrocatalytic Performance of CO2 to Methane

Two-dimensional conductive metal-organic frameworks (2D-c-MOFs) have attracted extensive attention owing to their unique structures and physical-chemical properties. However, the planarly extended structure of 2D-c-MOFs usually limited the accessibility of the active sites. Herein, we designed a triptycene-based 2D vertically conductive MOF (2D-vc-MOF) by coordinating 2,3,6,7,14,15-hexahydroxyltriptycene (HHTC) with Cu²⁺. The vertically extended 2D-vc-MOF(Cu) possesses a weak interlayer interaction, which leads to a facile exfoliation to the nanosheet. Compared with the classical 2D-c-MOFs with planarly extended 2D structures, 2D-vc-MOF(Cu) exhibits a 100 % increased catalytic activity in terms of turnover number and a two-fold increased selectivity. Density functional theory (DFT) calculations further revealed that higher activity originated from the lower energy barriers of the vertically extended 2D structures during the CO₂ reduction reaction process.     

Tailoring *H Intermediate Coverage on the CuAl2O4/CuO Catalyst for Enhanced Electrocatalytic CO2 Reduction to Ethanol

The direct electrochemical conversion of CO₂ to multi-carbon products offers a promising pathway for producing value-added chemicals using renewable electricity. However, producing ethanol remains a challenge because of the competitive ethylene formation and hydrogen evolution reactions. Herein, we propose an active hydrogen (*H)-intermediate-mediating strategy for ethanol electroproduction on a layered precursor-derived CuAl₂O₄/CuO catalyst. The catalyst delivered a Faradaic efficiency of 70 % for multi-carbon products and 41 % for ethanol at current density of 200 mA cm⁻² and exhibited a continuous 150 h durability in a flow cell. The intensive spectroscopic studies combined with theoretical calculations revealed that the in situ generated CuAl₂O₄ could tailor *H intermediate coverage and the elevated *H coverage favors the hydrogenation of the *HCCOH intermediate, accounting for the increased yield of ethanol. This work directs a pathway for enhancing ethanol electroproduction from CO₂ reduction by tailoring *H intermediate coverage.     

Bimetallic Cooperativity and Hydrogen Bonding Allow Efficient Reduction of CO2

Reducing CO₂ selectively to one of the several C1 products is challenging, as the thermodynamic reduction potentials for the different n e⁻/n H⁺ reductions of CO₂ are similar and so is the reduction potential for H⁺ reduction. Recently, Halime, Aukauloo, and co-workers have taken inspiration from the active site of nickel CO dehydrogenase (Ni-CODH) to design bimetallic iron porphyrins bridged by a urea moiety. These complexes show fast and selective reduction of CO₂ to CO and the results suggest a Ni-CODH type mechanism at play where one of the two metals binds and reduces the CO₂ while the other stabilizes the reduced species by forming a bridged complex, facilitating the C−O bond cleavage.     

Synergistic Porosity and Charge Effects in a Supramolecular Porphyrin Cage Promote Efficient Photocatalytic CO2 Reduction**

We present a supramolecular approach to catalyzing photochemical CO₂ reduction through second-sphere porosity and charge effects. An iron porphyrin box ( PB ) bearing 24 cationic groups, FePB-2(P) , was made via post-synthetic modification of an alkyne-functionalized supramolecular synthon. FePB-2(P) promotes the photochemical CO₂ reduction reaction (CO₂RR) with 97 % selectivity for CO product, achieving turnover numbers (TON) exceeding 7000 and initial turnover frequencies (TOF_max) reaching 1400 min⁻¹. The cooperativity between porosity and charge results in a 41-fold increase in activity relative to the parent Fe tetraphenylporphyrin ( FeTPP ) catalyst, which is far greater than analogs that augment catalysis through porosity ( FePB-3(N ), 4-fold increase) or charge (Fe p-tetramethylanilinium porphyrin ( Fe-p-TMA ), 6-fold increase) alone. This work establishes that synergistic pendants in the secondary coordination sphere can be leveraged as a design element to augment catalysis at primary active sites within confined spaces.     

氮化铌电催化还原CO2

通过电化学的方法将CO₂转化为CO是解决资源和环境问题的经济友好的策略。在本次工作中,利用湿化学方法制备了铌/碳的前驱体,在NH₃和Ar氛围下煅烧后分别转化为Nb₄N₅/C和Nb₂O₅/C。当氮化温度达到700℃时,制备的Nb₄N₅/C表现出优异的催化活性,在CO₂饱和的0.5 mol·L^-1的NaCl溶液中,电解电位为-0.83V（RHE）时,CO的法拉第效率最高,达到57%。实验结果表明,Nb₄N₅/C的催化活性与Nb₄N₅中的N掺杂有关。     

Sulfur Changes the Electrochemical CO2 Reduction Pathway over Cu Electrocatalysts

Electrochemical CO₂ reduction to value-added chemicals or fuels offers a promising approach to reduce carbon emissions and alleviate energy shortage. Cu-based electrocatalysts have been widely reported as capable of reducing CO₂ to produce a variety of multicarbon products (e.g., ethylene and ethanol). In this work, we develop sulfur-doped Cu₂O electrocatalysts, which instead can electrochemically reduce CO₂ to almost exclusively formate. We show that a dynamic equilibrium of S exists at the Cu₂O-electrolyte interface, and S-doped Cu₂O undergoes in situ surface reconstruction to generate active S-adsorbed metallic Cu sites during the CO₂ reduction reaction (CO₂RR). Density functional theory (DFT) calculations together with in situ infrared absorption spectroscopy measurements show that the S-adsorbed metallic Cu surface can not only promote the formation of the *OCHO intermediate but also greatly suppress *H and *COOH adsorption, thus facilitating CO₂-to-formate conversion during the electrochemical CO₂RR.     

Nanostructures for Electrocatalytic CO2 Reduction

One of the most effective ways to cope with the problems of global warming and the energy shortage crisis is to develop renewable and clean energy sources. To achieve a carbon-neutral energy cycle, advanced carbon sequestration technologies are urgently needed, but because CO₂ is a thermodynamically stable molecule with the highest carbon valence state of +4, this process faces many challenges. In recent years, electrochemical CO₂ reduction has become a promising approach to fix and convert CO₂ into high-value-added fuels and chemical feedstock. However, the large-scale commercial use of electrochemical CO₂ reduction systems is hindered by poor electrocatalyst activity, large overpotential, low energy conversion efficiency, and product selectivity in reducing CO₂. Therefore, there is an urgent need to rationally design highly efficient, stable, and scalable electrocatalysts to alleviate these problems. This minireview also aims to classify heterogeneous nanostructured electrocatalysts for the CO₂ reduction reaction (CDRR).     

Aqueous Photoelectrochemical CO2 Reduction to CO and Methanol over a Silicon Photocathode Functionalized with a Cobalt Phthalocyanine Molecular Catalyst

We report a precious-metal-free molecular catalyst-based photocathode that is active for aqueous CO₂ reduction to CO and methanol. The photoelectrode is composed of cobalt phthalocyanine molecules anchored on graphene oxide which is integrated via a (3-aminopropyl)triethoxysilane linker to p-type silicon protected by a thin film of titanium dioxide. The photocathode reduces CO₂ to CO with high selectivity at potentials as mild as 0 V versus the reversible hydrogen electrode (vs RHE). Methanol production is observed at an onset potential of −0.36 V vs RHE, and reaches a peak turnover frequency of 0.18 s⁻¹. To date, this is the only molecular catalyst-based photoelectrode that is active for the six-electron reduction of CO₂ to methanol. This work puts forth a strategy for interfacing molecular catalysts to p-type semiconductors and demonstrates state-of-the-art performance for photoelectrochemical CO₂ reduction to CO and methanol.     

Proton Tunneling Distances for Metal Hydrides Formation Manage the Selectivity of Electrochemical CO2 Reduction Reaction

A series of manganese polypyridine complexes were prepared as CO₂ reduction electrocatalysts. Among these catalysts, the intramolecular proton tunneling distance for metal hydride formation (PTD-MH) vary from 2.400 to 2.696 Å while the structural, energetic, and electronic factors remain essentially similar to each other. The experimental and theoretical results revealed that the selectivity of CO₂ reduction reaction (CO₂RR) is dominated by the intramolecular PTD-MH within a difference of ca. 0.3 Å. Specifically, the catalyst functionalized with a pendent phenol group featuring a slightly longer PTD-MH favors the binding of proton to the [Mn−CO₂] adduct rather than the Mn center and results in ca. 100 % selectivity for CO product. In contrast, decreasing the PTD-MH by attaching a dangling tertiary amine in the same catalyst skeleton facilitates the proton binding on the Mn center and switches the product from CO to HCOOH with a selectivity of 86 %.     

Enhancing Local CO2 Adsorption by L-histidine Incorporation for Selective Formate Production Over the Wide Potential Window

Electrochemical carbon dioxide reduction reaction (CO₂RR) to produce valuable chemicals is a promising pathway to alleviate the energy crisis and global warming issues. However, simultaneously achieving high Faradaic efficiency (FE) and current densities of CO₂RR in a wide potential range remains as a huge challenge for practical implements. Herein, we demonstrate that incorporating bismuth-based (BH) catalysts with L-histidine, a common amino acid molecule of proteins, is an effective strategy to overcome the inherent trade-off between the activity and selectivity. Benefiting from the significantly enhanced CO₂ adsorption capability and promoted electron-rich nature by L-histidine integrity, the BH catalyst exhibits excellent FE_formate in the unprecedented wide potential windows (>90 % within −0.1–−1.8 V and >95 % within −0.2–−1.6 V versus reversible hydrogen electrode, RHE). Excellent CO₂RR performance can still be achieved under the low-concentration CO₂ feeding (e.g., 20 vol.%). Besides, an extremely low onset potential of −0.05 V_RHE (close to the theoretical thermodynamic potential of −0.02 V_RHE) was detected by in situ ultraviolet-visible (UV-Vis) measurements, together with stable operation over 50 h with preserved FE_formate of ≈95 % and high partial current density of 326.2 mA cm⁻² at −1.0 V_RHE.     

Photocatalytic Reduction of CO2 to HCOOH and CO by a Phosphine-Bipyridine-Phosphine Ir(III) Catalyst: Photophysics,Nonadiabatic Effects,Mechanism, and Selectivity

Photocatalytic CO₂ reduction is one of the best solutions to solve the global energy crisis and to realize carbon neutralization. The tetradentate phosphine-bipyridine (bpy)-phosphine (PNNP)-type Ir(III) photocatalyst, Mes-IrPCY2, was reported with a high HCOOH selectivity but the photocatalytic mechanism remains elusive. Herein, we employ electronic structure methods in combination with radiative, nonradiative, and electron transfer rate calculations, to explore the entire photocatalytic cycle to either HCOOH or CO, based on which a new mechanistic scenario is proposed. The catalytic reduction reaction starts from the generation of the precursor metal-to-ligand charge transfer (³MLCT) state. Subsequently, the divergence happens from the ³MLCT state, the single electron transfer (SET) and deprotonation process lead to the formation of one-electron-reduced species and Ir(I) species, which initiate the reduction reaction to HCOOH and CO, respectively. Interestingly, the efficient occurrence of proton or electron transfer reduces barriers of critical steps. In addition, nonadiabatic transitions play a nonnegligible role in the cycle. We suggest a lower free-energy barrier in the reaction-limiting step and the very efficient SET in ³MLCT are cooperatively responsible for a high HCOOH selectivity. The gained mechanistic insights could help chemists to understand, regulate, and design photocatalytic CO₂ reduction reaction of similar function-integrated molecular photocatalyst.     

Electrocatalytic CO2 Upgrading to Triethanolamine by Bromine-Assisted C2H4 Oxidation

The electrocatalytic carbon dioxide (CO₂) reduction is a promising approach for converting this greenhouse gas into value-added chemicals, while the capability of producing products with longer carbon chains (C_n>3) is limited. Herein, we demonstrate the Br-assisted electrocatalytic oxidation of ethylene (C₂H₄), a major CO₂ electroreduction product, into 2-bromoethanol by electro-generated bromine on metal phthalocyanine catalysts. Due to the preferential formation of Br₂ over *O or Cl₂ to activate the C=C bond, a high partial current density of producing 2-bromoethanol (46.6 mA⋅cm⁻²) was obtained with 87.2 % Faradaic efficiency. Further coupling with the electrocatalytic nitrite reduction to ammonia at the cathode allowed the production of triethanolamine with six carbon atoms. Moreover, by coupling a CO₂ electrolysis cell for in situ C₂H₄ generation and a C₂H₄ oxidation/nitrite reduction cell, the capability of upgrading of CO₂ and nitrite into triethanolamine was demonstrated.     

Metal-Based Aerogels Catalysts for Electrocatalytic CO2 Reduction

General strategies for metal aerogel synthesis, including single-metal, transition-metal doped, multi-metal-doped, and nano-metal-doped carbon aerogel are described. In addition, the latest applications of several of the above-mentioned metal aerogels in electrocatalytic CO₂ reduction are discussed. Finally, considering the possibility of future applications of electrocatalytic CO₂ reduction technology, a vision for industrialization and directions that can be optimized are proposed.