Inducing Covalent Atomic Interaction in Intermetallic Pt Alloy Nanocatalysts for High-Performance Fuel Cells

The harsh working environments of proton exchange membrane fuel cells (PEMFCs) pose huge challenges to the stability of Pt-based alloy catalysts. The widespread presence of metallic bonds with significantly delocalized electron distribution often lead to component segregation and rapid performance decay. Here we report L1₀−Pt₂CuGa intermetallic nanoparticles with a unique covalent atomic interaction between Pt−Ga as high-performance PEMFC cathode catalysts. The L1₀−Pt₂CuGa/C catalyst shows superb oxygen reduction reaction (ORR) activity and stability in fuel cell cathode (mass activity=0.57 A mg_Pt⁻¹ at 0.9 V, peak power density=2.60/1.24 W cm⁻² in H₂-O₂/air, 28 mV voltage loss at 0.8 A cm⁻² after 30 000 cycles). Theoretical calculations reveal the optimized adsorption of oxygen intermediates via the formed biaxial strain on L1₀−Pt₂CuGa surface, and the durability enhancement stems from the stronger Pt−M bonds than those in L1₁−PtCu resulted from Pt−Ga covalent interactions.     

Construction of Co4 Atomic Clusters to Enable Fe−N4 Motifs with Highly Active and Durable Oxygen Reduction Performance

Fe−N−C catalysts with single-atom Fe−N₄ configurations are highly needed owing to the high activity for oxygen reduction reaction (ORR). However, the limited intrinsic activity and dissatisfactory durability have significantly restrained the practical application of proton-exchange membrane fuel cells (PEMFCs). Here, we demonstrate that constructing adjacent metal atomic clusters (ACs) is effective in boosting the ORR performance and stability of Fe−N₄ catalysts. The integration of Fe−N₄ configurations with highly uniform Co₄ ACs on the N-doped carbon substrate (Co₄@/Fe₁@NC) is realized through a “pre-constrained” strategy using Co₄ molecular clusters and Fe(acac)₃ implanted carbon precursors. The as-developed Co₄@/Fe₁@NC catalyst exhibits excellent ORR activity with a half-wave potential (E_1/2) of 0.835 V vs. RHE in acidic media and a high peak power density of 840 mW cm⁻² in a H₂−O₂ fuel cell test. First-principles calculations further clarify the ORR catalytic mechanism on the identified Fe−N₄ that modified with Co₄ ACs. This work provides a viable strategy for precisely establishing atomically dispersed polymetallic centers catalysts for efficient energy-related catalysis.     

Promoted porous Co<Subscript>3</Subscript>O<Subscript>4</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts for ammonia decomposition

Transition metal catalysts have been considerably used for NH₃ decomposition because of the potential application in CO_x-free H₂ generation for fuel cells. However, most transition metal catalysts prepared via traditional synthetic approaches performed the inferior stability due to the agglomeration of active components. Here, we adopted an efficient method, aerosol-assisted self-assembly approach (AASA), to prepare the optimized cobalt-alumina (Co₃O₄-Al₂O₃) catalysts. The Co₃O₄-Al₂O₃ catalysts exhibited excellent catalytic performance in the NH3 decomposition reaction, which can reach 100% conversion at 600 °C and maintain stable for 72 h at a gaseous hourly space velocity (GHSV) of 18000 cm³ g_cat^?1 h^?1. The catalysts were characterized by various techniques including transmission electron microscope (TEM), scanning electron microscope (SEM), nitrogen sorption, temperature-programmed reduction by hydrogen (H₂-TPR), ex-situ/in-situ Raman and ex-situ/in-situ X-ray diffraction (XRD) to obtain the information about the structure and property of the catalysts. H₂-TPR and in-situ XRD results show that there is strong interaction between the cobalt and alumina species, which influences the redox properties of the catalysts. It is found that even a low content of alumina (10 at%) is able to stabilize the catalysts due to the adequate dispersion and rational interaction between different components, which ensures the high activity and superior stability of the cobalt-alumina catalysts.     

Lattice Distortion and H-passivation in Pure Carbon Electrocatalysts for Efficient and Stable Two-electron Oxygen Reduction to H2O2

The exploration of inexpensive and efficient catalysts for oxygen reduction reaction (ORR) is crucial for chemical and energy industries. Carbon materials have been proved promising with different catalysts enabling 2 and 4e⁻ ORR. Nevertheless, their ORR activity and selectivity is still complex and under debate in many cases. Many structures of these active carbon materials are also chemically unstable for practical implementations. Unlike the well-discussed structures, this work presents a strategy to promote efficient and stable 2e⁻ ORR of carbon materials through the synergistic effect of lattice distortion and H-passivation (on the distorted structure). We show how these structures can be formed on carbon cloth, and how the reproducible chemical adsorption can be realized on these structures for efficient and stable H₂O₂ production. The work here gives not only new understandings on the 2e⁻ ORR catalysis, but also the robust catalyst which can be directly used in industry.     

甲醇浓度对Pt/C催化剂氧还原活性的影响

采用半池考察了Pt/C催化剂在含不同浓度甲醇的0.5mol/L硫酸中的氧还原活性(ORR).研究发现,当甲醇浓度为0.1mol/L时,Pt/C催化剂的ORR活性最高,在催化层上热压商品NafionNRE-212膜后也出现同样趋势.线性扫描伏安曲线显示,压膜前后的Pt/C催化剂的ORR活性在含0.1mol/L甲醇的0.5mol/L硫酸中几乎没有变化.电化学阻抗谱结果表明,在该溶液中,Nafion膜的电阻比在其它电解液中低,这可能是导致Pt/C催化剂ORR活性提高的主要原因.有必要关注Nafion膜的这一异常性质并通过特殊设计后用于电池堆,以提高燃料电池性能.     

铋和镍对钒磷氧化物催化剂性能的影响YunHinTaufiq-Yap,ChoonSeonYuen,Nawi简

Vanadium phosphorus oxide (VPO) catalysts were synthesized by the dihydrate method which involved the two steps for the preparation of the dihydrate (VOPO₄×2H₂O) and the precursor hemihydrate (VOHPO₄×0.5H₂O). Bi and Ni salt were added into the mixture of VOPO₄×2H₂O and isobutanol, and the obtained precursors were calcined in a flow of a n-butane/air mixture to produce the promoted VPO catalysts. The catalysts were characterized by X-ray diffraction (XRD), N₂ adsorption-desorption, inductively coupled plasma-atomic emission spectroscopy, scanning electron microscopy (SEM), and H₂ temperature-programmed reduction (H₂-TPR). Their catalytic properties were tested using a fixed-bed microreactor. All the catalysts gave main XRD peaks at 2θ = 22.9°, 28.5°, and 30.0°, attributing to the (020), (204), and (221) planes of the pyrophosphate phase (VO)₂P₂O₇, respectively. The promoted catalysts have smaller crystallite size and higher specific surface areas. SEM micrographs revealed the formation of more prominent plate-like crystallites that were arranged as rosette clusters. H₂-TPR results showed that the promoted catalysts had lower reduction peak temperatures and possessed higher amounts of V⁵⁺-O^2- and V⁴⁺-O^- pairs, which gave higher selectivity and activity in the selective oxidation of n-butane to maleic anhydride.     

Efficient fuel cell catalysts emerging from organometallic chemistry

During the last few decades organometallic methodologies have generated a number of highly effective electrocatalyst systems based on mono‐ and bimetallic nanosparticles having controlled size, composition and structure. In this microreview we summarize our results in fuel cell catalyst preparation applying triorganohydroborate chemistry, ‘reductive particle stabilization’ using organoaluminum compounds, and the controlled decomposition of organometallic complexes. The advantages of organometallic catalyst preparation pathways are exemplified with Ru? Pt nanoparticles@C as promising anode catalysts to be used in direct methanol oxidation fuel cells (DMFC) or in polymer electrolyte fuel cells (PEMFC) running with CO‐contaminated H₂ as the feed. Recent findings with highly efficient PtCo₃@C fuel cell catalysts applied for the oxygen reduction reaction (ORR) and with the effect of Se‐doping on Ru@C ORR catalysts clearly demonstrate the benefits of organometallic catalyst synthesis. Copyright © 2010 John Wiley & Sons, Ltd.     

Hollow PtFe Alloy Nanoparticles Derived from Pt-Fe3O4 Dimers through a Silica-Protection Reduction Strategy as Efficient Oxygen Reduction Electrocatalysts

The development of efficient and stable electrocatalysts for the oxygen reduction reaction (ORR) is critical for the large-scale production of fuel cells. Platinum (Pt) nanoparticle catalysts show excellent performance for ORR, though the high cost of Pt is a limiting factor that directly impacts fuel cell production costs. Alloying Pt with other transition metals is an effective strategy to reduce Pt utilization whilst maintaining good ORR performance. In this work, novel hollow PtFe alloy catalysts were successfully synthesized by high-temperature pyrolysis of SiO₂-coated Pt-Fe₃O₄ nanoparticle dimers supported on carbon at 900 °C, followed by SiO₂ shell removal and partial dealloying of the PtFe nanoparticles formed using HF. The obtained hollow PtFe nanoparticle catalysts (denoted herein as PtFe-900) showed a 2.3-fold enhancement in ORR mass activity compared to PtFe nanoparticles synthesized without SiO₂ protection, and a remarkable 7.8-fold enhancement relative to a commercial Pt/C catalyst. Further, after 10 000 potential cycles, the ORR mass activity of PtFe-900 remained very high (90.9 % of the initial mass activity). The outstanding ORR performance of PtFe-900 can be attributed to the modification of Pt lattice and electronic structure by alloying with Fe at high temperature under the protection of the SiO₂ coating. This work guides the development of improved, highly dispersed Pt-based alloy nanoparticle catalysts for ORR and fuel cell applications.     

Photoassisted Oxygen Reduction Reaction in H2–O2 Fuel Cells

The oxygen reduction reaction (ORR) is a key step in H₂–O₂ fuel cells, which, however, suffers from slow kinetics even for state‐of‐the‐art catalysts. In this work, by making use of photocatalysis, the ORR was significantly accelerated with a polymer semiconductor (polyterthiophene). The onset potential underwent a positive shift from 0.66 to 1.34 V, and the current was enhanced by a factor of 44 at 0.6 V. The improvement was further confirmed in a proof‐of‐concept light‐driven H₂–O₂ fuel cell, in which the open circuit voltage (V_oc) increased from 0.64 to 1.18 V, and the short circuit current (J_sc) was doubled. This novel tandem structure combining a polymer solar cell and a fuel cell enables the simultaneous utilization of photo‐ and electrochemical energy, showing promising potential for applications in energy conversion and storage.     

Electrocatalysts and membrane for direct ethanol-oxygen fuel cell with alkaline electrolyte

Results of studies of anodic (RuNi/C) and cathodic (PtCo/C; CoN₄/C) catalysts, polybenzimidazole membrane, and membrane-electrode assemblies on their basis for alkaline ethanol-oxygen fuel cell are presented. It is shown that the anodic catalyst RuNi/C optimized in its composition (Ru: Ni = 68: 32 in atomic percent) and the metal mass on carbonaceous support (15–20%) is sufficiently effective with respect to ethanol oxidation; it is well superior to commercial Pt/C- and RuPt/C-catalysts when calculated per unit mass of the precious metal. The effect of electrolyte composition, electrode potential, and temperature on the CO₂ yield is studied by chromatographic analysis of the ethanol oxidation products. It is shown that the highest CO₂ yield (the process involves the C-C bond break) is achieved at low electrolysis overvoltage and elevated temperature. The mean number of electrons given up by C₂H₅OH molecule approaches 10 at temperatures over 60°C. The studied cathodic catalysts form the following series of their specific activity in the oxygen reduction reaction: (20 wt % Pt) E-TEK ≥ (7.3 wt % Pt) PtCo/C > CoN₄/C; however, in the presence of alcohol the activity series is reversed. On this reason fuel cell cathodes were prepared by using synthesized CoN₄/C-catalyst. For the alkali-doped polybenzimidazole membrane the conductivity and ethanol crossover were determined. A membrane-electrode assembly for platinum-free alkaline ethanol-oxygen fuel cell is designed. It comprised anodic (RuNi/C) and cathodic (CoN₄/C) catalysts and polybenzimidazole membrane. The period of service of the fuel cell exceeded 100 h at a voltage of 0.5 V and current of 100 mA/cm².     

Titanium Dioxide‐Grafted Copper Complexes: High‐Performance Electrocatalysts for the Oxygen Reduction Reaction in Alkaline Media

The sluggish kinetics of the oxygen reduction reaction (ORR) at the cathodes of fuel cells significantly hampers fuel cell performance. Therefore, the development of high‐performance, non‐precious‐metal catalysts as alternatives to noble metal Pt‐based ORR electrocatalysts is highly desirable for the large‐scale commercialization of fuel cells. TiO₂‐grafted copper complexes deposited on multiwalled carbon nanotubes (CNTs) form stable and efficient electrocatalysts for the ORR. The optimized catalyst composite CNTs@TiO₂–ZA–[Cu(phen)(BTC)] shows surprisingly high selectivity for the 4 e^? reduction of O₂ to water (approximately 97 %) in alkaline solution with an onset potential of 0.988 V vs. RHE, and demonstrates superior stability and excellent tolerance for the methanol crossover effect in comparison to a commercial Pt/C catalyst. The copper complexes were grafted onto the surface of TiO₂ through coordination of an imidazole‐containing ligand, zoledronic acid (ZA), which binds to TiO₂ through its bis‐phosphoric acid anchoring group. Rational optimization of the copper catalyst’s ORR performance was achieved by using an electron‐deficient ligand, 5‐nitro‐1,10‐phenanthroline (phen), and bridging benzene‐1,3,5‐tricarboxylate (BTC). This facile approach to the assembly of copper catalysts on TiO₂ with rationally tuned ORR activity will have significant implications for the development of high‐performance, non‐precious‐metal ORR catalysts.     

A comparative DFT study of oxygen reduction reaction on mononuclear and binuclear cobalt and iron phthalocyanines

The oxygen reduction reaction (ORR) catalyzed by mononuclear and planar binuclear cobalt (CoPc) and iron phthalocyanine (FePc) catalysts is investigated in detail by density functional theory (DFT) methods. The calculation results indicate that the ORR activity of Fe-based Pcs is much higher than that of Co-based Pcs, which is due to the fact that the former could catalyze 4e^- ORRs, while the latter could catalyze only 2e^- ORRs from O₂ to H₂O₂. The original high activities of Fe-based Pcs could be attributed to their high energy level of the highest occupied molecular orbital (HOMO), which could lead to the stronger adsorption energy between catalysts and ORR species. Nevertheless, the HOMO of Co-based Pcs is the ring orbital, not the 3d Co orbital, thereby inhibiting the electron transfer from metal to adsorbates. Furthermore, compared with mononuclear FePc, the planar binuclear FePc has more stable structure in acidic medium and more suitable adsorption energy of ORR species, making it a promising non-precious electrocatalyst for ORR.     

Controllable Modulation of Defects for Layered Double Hydroxide Nanosheets by Altering Intercalation Anions for Efficient Electrooxidation Catalysis

Hydrazine (N₂H₄) is considered as one of the most potential energy storage materials in liquid fuel cells, as it contains high energy and power density, and the high-efficiency oxidation of N₂H₄ in fuel cells has drawn great attention. However, the most used catalysts are expensive noble metal catalysts, thus the development of highly efficient non-noble metal catalysts is crucial to reduce the cost of hydrazine oxidation in practical industry. Herein, we synthesized a series of CoFe-layered double hydroxides (CoFe-LDHs) intercalated with different anions via a simple one-step co-precipitation method for the electrooxidation of hydrazine. Through altering the intercalated anions of CoFe-LDHs, the defects and the electronic structure can be well controlled, and the catalytic performance for the electrooxidation of hydrazine were well promoted by using NO₃⁻ intercalated into CoFe-LDH compared with other anions (like Cl⁻, BO₃³⁻, CO₃²⁻). This work developed a series of hydrazine electrooxidation catalysts and established the relationship between the intercalated anions, the fine structure of the catalyst and the electrocatalytic performance.     

Carbon-supported ultrafine Pt nanoparticles modified with trace amounts of cobalt as enhanced oxygen reduction reaction catalysts for proton exchange membrane fuel cells

To accelerate the kinetics of the oxygen reduction reaction (ORR) in proton exchange membrane fuel cells, ultrafine Pt nanoparticles modified with trace amounts of cobalt were fabricated and decorated on carbon black through a strategy involving modified glycol reduction and chemical etching. The obtained Pt₃₆Co/C catalyst exhibits a much larger electrochemical surface area (ECSA) and an improved ORR electrocatalytic activity compared to commercial Pt/C. Moreover, an electrode prepared with Pt₃₆Co/C was further evaluated under H₂-air single cell test conditions, and exhibited a maximum specific power density of 10.27 W mg_Pt^?1, which is 1.61 times higher than that of a conventional Pt/C electrode and also competitive with most state-of-the-art Pt-based architectures. In addition, the changes in ECSA, power density, and reacting resistance during the accelerated degradation process further demonstrate the enhanced durability of the Pt₃₆Co/C electrode. The superior performance observed in this work can be attributed to the synergy between the ultrasmall size and homogeneous distribution of catalyst nanoparticles, bimetallic ligand and electronic effects, and the dissolution of unstable Co with the rearrangement of surface structure brought about by acid etching. Furthermore, the accessible raw materials and simplified operating procedures involved in the fabrication process would result in great cost-effectiveness for practical applications of PEMFCs.     

Cyclodextrin-supported Co(OH)2 Clusters as Electrocatalysts for Efficient and Selective H2O2 Synthesis

Co-based material catalysts have shown attractive application prospects in the 2 e⁻ oxygen reduction reaction (ORR). However, for the industrial synthesis of H₂O₂, there is still lack of Co-based catalysts with high production yield rate. Here, novel cyclodextrin-supported Co(OH)₂ cluster catalysts were prepared via a mild and facile method. The catalyst exhibited remarkable H₂O₂ selectivity (94.2 % ~ 98.2 %), good stability (99 % activity retention after 35 h), and ultra-high H₂O₂ production yield rate (5.58 mol g_catalyst⁻¹ h⁻¹ in the H-type electrolytic cell), demonstrating its promising industrial application potential. Density functional theory (DFT) reveals that the cyclodextrin-mediated Co(OH)₂ electronic structure optimizes the adsorption of OOH* intermediates and significantly enhances the activation energy barrier for dissociation, leading to the high reactivity and selectivity for the 2 e⁻ ORR. This work offers a valuable and practical strategy to design Co-based electrocatalysts for H₂O₂ production.     

Electride-Sponsored Radical-Controlled CO2 Reduction to Organic Acids: A Computational Design

Converting CO₂ into high-value chemicals has been regarded as an important solution for a sustainable low-carbon economy. In this work, we have theoretically designed an innovative strategy for the absorption and activation of CO₂ by the electride N3Li, that is, 1,3,5(2,6)-tripyridinacyclohexaphane (N3) intercalated by lithium. DFT computations showed that the interaction of CO₂ with N3Li leads to the catalytic complex N3Li(η²-O₂C), which can initiate the radical-controlled reduction of another CO₂ to form organic acids through radical reactions in the gas phase. The CO₂ reduction consists of four steps: (1) The formation of N3Li(η²-O₂C) through the combination of N3Li and CO₂, (2) hydrogen abstraction from RH (R=H, CH₃, and C₂H₅) by N3Li(η²-O₂C) to form the radical R^. and N3Li(η²-O₂C)H, (3) the combination of CO₂ and the radical R^. to form RCOO^., and (4) intermolecular hydrogen transfer from the intermediate N3Li(η²-O₂C)H to RCOO^.. In the whole reaction process, the CO₂ moiety in the complex N3Li(η²-O₂C) maintains a certain radical character at the carbon atom of CO₂ and plays a self-catalyzing role. This work represents the first example of electride-sponsored radical-controlled CO₂ reduction, and thus provides an alternative strategy for CO₂ conversion.     

Effect of supports on activity and stability of Pt–Pd catalysts for oxygen reduction reaction in proton exchange membrane fuel cells

The platinum–palladium alloy (Pt–Pd) catalysts were prepared on various supports including Vulcan XC72, Hicon Black (HB), multiwalled carbon nanotubes (MWCNTs), and titanium dioxide (TiO₂) by a combined approach of impregnation and seeding using NaBH₄ reduction at low temperature. Their oxygen reduction reaction (ORR) activities in single proton exchange membrane fuel cell (PEMFC) under a H₂/O₂ environment and their stability in an acid electrolyte (0.5 M H₂SO₄) were tested and compared with the Vulcan XC72-supported Pt (Pt/C) catalysts. The presence of the Pd metal as well as different types of supports affected the ORR activity in H₂/O₂ environment and stability in the acid electrolyte. Overall, the HB-supported Pt–Pd (Pt–Pd/HB) catalysts provided the highest current density at 0.6 V under a H₂/O₂ environment, while the MWCNT-supported Pt–Pd (Pt–Pd/MWCNT) catalyst provided the best stability in an acid electrolyte.     

Unraveling the Nature of Sites Active toward Hydrogen Peroxide Reduction in Fe-N-C Catalysts

Fe-N-C catalysts with high O₂ reduction performance are crucial for displacing Pt in low-temperature fuel cells. However, insufficient understanding of which reaction steps are catalyzed by what sites limits their progress. The nature of sites were investigated that are active toward H₂O₂ reduction, a key intermediate during indirect O₂ reduction and a source of deactivation in fuel cells. Catalysts comprising different relative contents of FeN_xC_y moieties and Fe particles encapsulated in N-doped carbon layers (0–100 %) show that both types of sites are active, although moderately, toward H₂O₂ reduction. In contrast, N-doped carbons free of Fe and Fe particles exposed to the electrolyte are inactive. When catalyzing the ORR, FeN_xC_y moieties are more selective than Fe particles encapsulated in N-doped carbon. These novel insights offer rational approaches for more selective and therefore more durable Fe-N-C catalysts.     

Selective CO2 Reduction to Ethylene Mediated by Adaptive Small-molecule Engineering of Copper-based Electrocatalysts

Electrochemical CO₂ reduction reaction (CO₂RR) over Cu catalysts exhibits enormous potential for efficiently converting CO₂ to ethylene (C₂H₄). However, achieving high C₂H₄ selectivity remains a considerable challenge due to the propensity of Cu catalysts to undergo structural reconstruction during CO₂RR. Herein, we report an in situ molecule modification strategy that involves tannic acid (TA) molecules adaptive regulating the reconstruction of a Cu-based material to a pathway that facilitates CO₂ reduction to C₂H₄ products. An excellent Faraday efficiency (FE) of 63.6 % on C₂H₄ with a current density of 497.2 mA cm⁻² in flow cell was achieved, about 6.5 times higher than the pristine Cu catalyst which mainly produce CH₄. The in situ X-ray absorption spectroscopy and Raman studies reveal that the hydroxyl group in TA stabilizes Cu^δ+ during the CO₂RR. Furthermore, theoretical calculations demonstrate that the Cu^δ+/Cu⁰ interfaces lower the activation energy barrier for *CO dimerization, and hydroxyl species stabilize the *COH intermediate via hydrogen bonding, thereby promoting C₂H₄ production. Such molecule engineering modulated electronic structure provides a promising strategy to achieve highly selective CO₂ reduction to value-added chemicals.