Experimental studies on CHF enhancement in pool boiling with CuO-water nanofluid

Critical heat flux enhancement (CHF) in pool boiling with CuO nanofluids was experimentally studied using a 36 gauge NiCr wire at atmospheric pressure. Experimentation included (1) subjecting the wire surface to multiple heating cycles with constant volume concentration of CuO nanofluid and (2) subjecting the wire surface to a single heating cycle with different volume concentrations of CuO nanofluid. Boiling of nanofluid in both the cases resulted in nanoparticle deposition and subsequent smoothing of the wire surface. To substantiate the nanoparticle deposition and its effect on critical heat flux, investigation was done by studying the surface roughness and SEM images of the wire surface. The experimental results show the evidence of nanoparticle deposition on the wire surface and its effect on CHF enhancement.     

Experimental studies on CHF characteristics of nano-fluids at pool boiling

To investigate the CHF characteristics of nano-fluids, pool boiling experiments of nano-fluids with various concentrations of TiO₂ or Al₂O₃ nanoparticles were carried out using a 0.2 mm diameter cylindrical Ni–Cr wire under atmospheric pressure. The results show that the CHFs of various nano-fluids are significantly enhanced over that of pure water. SEM observation subsequent to the CHF experiment revealed that a nanoparticle coating is generated on the wire surface during pool boiling of nano-fluids. The CHF of pure water was measured on a nanoparticle-coated wire which was produced during the pool boiling experiments of nano-fluids. The CHF of pure water on the nanoparticle-coated wire was similar to that of nano-fluids. This result clearly shows that the main reason for CHF enhancement of nano-fluids is the modification of the heating surface by the nanoparticle deposition. The nanoparticle-coated surface was characterized with various parameters closely related to pool boiling CHF: surface roughness, contact angle, and capillary wicking performance. Finally, CHF enhancement of nano-fluids is discussed using the parameters.     

Experimental study on bubble departure characteristics in subcooled nucleate pool boiling

The boiling models use departure diameter and frequency in closure relations for the calculation of nucleate boiling heat flux. These parameters are normally derived from empirical correlations which depend heavily on experiments. While these parameters are studied mostly for saturated conditions, there is not sufficient data for the values of departure diameter and frequency in subcooled boiling. In this work, the bubble departure characteristics, i.e. the departure diameters and frequency have been measured using high speed visualization experiments with subcooled demineralized water at atmospheric pressure for nucleate pool boiling conditions. The water pool dimensions were 300 mm × 135 mm × 250 mm with four different heating elements to carry out the parametric studies of bubble departure behavior. The considered parameters were heater surface roughness, heater geometry and heater inclination along with the experimental conditions like degree of subcooling (ΔT_sub = 5−20 K), superheat (ΔT_sat = 1−10 K) and the heat flux. The departure diameters and frequencies were directly measured from the images captured. It was intended to generate the subcooled nucleate pool boiling data under a wide range of conditions which are not present in the literature. The departure diameter was found to increase with the wall superheat, heater size and the inclination angle while the liquid subcooling and surface roughness produced a damping effect on the diameter. The departure frequency was found to increase with the wall superheat and the inclination angle, but decreases with an increase in the heater size. The frequency increases with the degree of subcooling except very close to the saturation, and is unaffected by the surface roughness beyond a certain superheat value.     

Experimental study of pool temperature effects on nucleate pool boiling

Nucleate pool boiling experiments with constant wall temperature were performed using pure R113 for subcooled, saturated, and superheated pool conditions. A microscale heater array and Wheatstone bridge circuits were used to maintain the constant wall temperature and to measure the instantaneous heat flow rate accurately with high temporal and spatial resolutions. Images of bubble growth were taken at 5000 frames per second using a high-speed CCD camera synchronized with the heat flow rate measurements. The bubble geometry was obtained from the captured bubble images. The effect of the pool conditions on the bubble growth behavior was analyzed using dimensionless parameters for the initial and thermal growth regions. The effect of the pool conditions on the heat flow rate behavior was also examined. The bubble growth behaviors during subcooled, saturated, and superheated pool boiling were analyzed using a modified Jakob number that we newly defined. Dimensionless time and bubble radius parameters with the modified Jakob number characterized the bubble growth behavior well. These phenomena require further analysis for various pool temperature conditions, and this study will provide good experimental data with precise constant wall temperature boundary condition for such works.     

Experiments and mechanism analysis of pool boiling heat transfer enhancement with water-based magnetic fluid

A pool boiling heat transfer comparison among water-based magnetic fluids in the absence and presence of a magnetic field with its carrier liquid water was made. The experimental results show that the boiling heat transfer of magnetic fluid increased much in the absence of a magnetic field, and the applied magnetic field made the boiling heat transfer of magnetic fluid enhance further. The effect of a magnetic field on bubbles was analyzed. It was clarified that the nonuniform magnetic field changed the bubble departure diameter and shape during boiling.     

The role of enhanced coated surface in pool boiling CHF in FC-72

 The purpose of Critical heat flux (CHF) experiments was to determine the role of various types and thickness of enhanced coated surface on a horizontal, vertically oriented ribbon heaters made of Ti and Steel 1010 of different thickness. Saturated pool boiling in FC-72 at atmospheric pressure was used in the experiment. The microstructure and surface topography are important factors in pool boiling CHF. In conditions of highly wetting FC-72 and increased roughness, CHF increased by 6 to 12%. However, CHF increased by 29% with greater topographic unevenness of the surface and lower roughness, which was obtained by etching Steel 1010 in H₂SO₄ acid. CHF also increased when the content of metals and metal oxides particles in the coating were increased. The CHF ratio of enhanced coated surface to a ribbon heater featuring a standard surface finish is up to 2.3. In addition, the asymptotic CHF of these uncoated heaters was considerably exceeded. Received on 17 January 2000     

Boiling induced nanoparticle coating and its effect on pool boiling heat transfer on a vertical cylindrical surface using CuO nanofluids

Experiments were performed to study boiling induced nanoparticle coating and its influence on pool boiling heat transfer using low concentrations of CuO- nanofluid in distilled water at atmospheric pressure. To investigate the effect of the nanoparticle coated surface on pool boiling performance, two different concentrations of CuO nanofluids (0.1 and 0.5?g/l) were chosen and tests were conducted on a clean heater surface in nanofluid and nanoparticle coated surface in pure water. For the bare heater tested in CuO nanofluid, CHF was enhanced by 35.83 and 41.68?% respectively at 0.1 and 0.5?g/l concentration of nanofluid. For the nanoparticle coated heater surface obtained by boiling induced coating using 0.1 and 0.5?g/l concentration of nanofluid and tested in pure water, CHF was enhanced by 29.38 and 37.53?% respectively. Based on the experimental investigations it can be concluded that nanoparticle coating can also be a potential substitute for enhancing the heat transfer in pure water. Transient behaviour of nanofluid was studied by keeping heat flux constant at 1,000 and 1,500?kW/m² for 90?min in 0.5?g/l concentration. The boiling curve shifted to the right indicating degradation in boiling heat transfer due to prolonged exposure of heater surface to nanofluid. Experimental outcome indicated that pool boiling performance of nanofluid could be a strong function of time and applied heat flux. The longer the duration of exposure of the heater surface, the higher will be the degradation in heat transfer.     

Effect of ionic additive on pool boiling critical heat flux of titania/water nanofluids

TiO₂/water nanofluids were prepared and tested to investigate the effects of an ionic additive (i.e., nitric acid in this study) on the critical heat flux (CHF) behavior in pool boiling. Experimental results showed that the ionic additive improved the dispersion stability but reduced the CHF increase in the nanofluid. The additive affected the self-assembled nanoparticle structures formed on the heater surfaces by creating a more uniform and smoother structure, thus diminishing the CHF enhancement in nanofluids.     

Experimental studies on the effect of tube inclination on nucleate pool boiling

Experiments were conducted to study the effect of tube inclination on nucleate pool boiling heat transfer for different tube diameters and surface roughness values. The results show that as the tube is tilted from the vertical to the horizontal, the temperatures at the top and bottom (with respect to circumference) increase and decrease, respectively. The increase and decrease is such that they almost compensate for each other, resulting in very little variation of the average heat transfer coefficient with tube inclination. The increase in bubble sliding length at the bottom wall and decrease in bubble sliding length at the top wall are thought to be the reasons for this behaviour. Experiments have been conducted with water, ethanol and acetone at atmospheric pressure, to confirm similar effects of inclination irrespective of fluid property.     

Analysis of the heat dissipation enhancement with finned surfaces in pool boiling of dielectric fluid

 This paper summarises the main results of a research work about the heat transfer enhancement and its theoretical estimation, in the two-phase thermal control with dielectric refrigerant fluids. The authors consider pool boiling applications at atmospheric conditions and without supplementary energy. Two methods are considered to enhance the heat transfer: the use of the finned surfaces and the natural re-circulation of the condensed fluid, pool boiling with controlled return (PBCR). First of all the purpose is to evaluate the possibility of a thermal dissipation comparable with the one obtainable by means of the boiling water at atmospheric pressure, about 1 MW/m²; secondly, to increase the knowledge about the burn-out incipience. A detailed experimental analysis of the burn-out incipience is performed using a single fin. Moreover the objective is to propose theoretical methods to estimate the critical heat flux related to finned surfaces as well as a possible approach to perform a “nearly optimum” design of fins and fin arrays in pool boiling. Received on 17 January 2000     

CHF of forced convection boiling in uniformly heated vertical tubes: Experimental study of HP-regime by the use of refrigerant 12

For the critical heat flux in HP-regime, that is high-pressure regime, almost no data having been published for fluids other than water, an experimental study is attempted on R-12 boiling in 5- and 3-mm dia. and 1000-mm long tubes. Critical heat flux q_c is measured in the range of pressure p = 19.6?34.3 bar (vapor-to-liquid density ratio $\text{ρ}{}_{\mathrm{G}}\text{ρ}{}_{\mathrm{L}}\text{= 0.109?0.306}$), mass velocity G = 1100?9000 kg/m²s, and inlet subcooling enthalpy ΔH_i= 0?65 kJ/kg. Depending on the condition of G and ΔH_i, CHF takes place with natures which can be divided into two categories, regular and anomalous. For regular CHF, critical condition is detected first at the exit end of heated tube and a linear q_c ? ΔH_i relationship holds, whereas anomalous CHF initiates its critical condition upstream of the tube exit and exhibits involved relationship between q_c and ΔH_i. Experimental data of regular CHF are found to agree fairly well with the predictions of two different generalized correlations proposed recently by Katto and by Shah respectively although some systematic differences proper to each correlation exist.     

Experimental investigation of the Cu/R141b nanofluids on the evaporation/boiling heat transfer characteristics for surface with capillary micro-channels

An experimental study was conducted to investigate the heat transfer characteristic of a vertical copper plate with rectangular micro-channels. In this research, Cu/R141b nanofluids were used as the working fluid. Three different volume concentrations—0.001, 0.01, and 0.1 %—of Cu nanoparticles with an average diameter of 20 nm dispersed in R141b were prepared. Experiments were performed to measure thermal resistance of the microchannel surface under a steady operating pressure range of 0.86 × 10⁵ Pa to 2 × 10⁵ Pa. Thermal resistance weakened with addition of nanoparticles into the base fluid. The maximum reduction effect of the thermal resistance was 50 %, which corresponds to 0.01 % volume concentration of nanofluid at low operating pressure. The operating pressure significantly affects thermal performance of the microchannel surface. This paper also studied heat transfer characteristics for a Cu nanoparticle-coated surface with rectangular microchannels, which were produced by heating in different volume concentrations from 0.001 to 0.1 %. Nanoparticle layer on the micro-channel surface is responsible for enhanced heat transfer of nanofluids with 0.001 and 0.01 % volume concentrations.     

Pool boiling heat transfer performance of Newtonian nanofluids

Experimental measurements were carried out on the boiling heat transfer characteristics of γ-Al₂O₃/water and SnO₂/water Newtonian nanofluids. Nanofluids are liquid suspensions containing nanoparticles with sizes smaller than 100 nm. In this research, suspensions with different concentrations of γ-Al₂O₃ and SnO₂ nanoparticles in water were studied under nucleate pool boiling heat transfer conditions. Results show that nanofluids possess noticeably higher boiling heat transfer coefficients than the base fluid. The boiling heat transfer coefficients depend on the type and concentration of nanoparticles.     

Experimental study on the influence of SO2 gas injection to pure liquids on pool boiling heat transfer coefficients

SO₂ gas is injected into the different pure liquids using new innovative method via meshed tubes. Many experiments have been performed to investigate the influence of gas injection process on the pool boiling heat transfer coefficient of pure liquids around the horizontal cylinder at different heat fluxes up to 114 kW m^?2. Results demonstrate that presence of SO₂ gas into the vapor inside the bubbles creates a mass transfer driving force between the vapor phase inside the formed bubbles and liquid phase and also between the gas/liquid interfaces. Local turbulences and agitations due to the gas injection process around the nucleation sites leads the pool boiling heat transfer coefficient to be dramatically enhanced. Besides, some of earlier well-known correlations were unable to obtain the reasonable values for the pool boiling heat transfer coefficients in this particular case. Therefore, the most accurate correlation among the examined correlations was modified to estimate the pool boiling heat transfer coefficient of pure liquids. Experimental data were in a good agreement with those of obtained by the new modified correlation with absolute average deviation of 10 %.