Optimal method for preparing sulfonated polyaryletherketones with high ion exchange capacity by acid-catalyzed crosslinking for proton exchange membrane fuel cells

Sulfonated polyaryletherketones (SPAEK) bearing four sulfonic acid groups on the phenyl side groups were synthesized. The benzophenone moiety of polymer backbone was further reduced to benzydrol group with sodium borohydride. The membranes were crosslinked by acid-catalyzed Friedel-Crafts reaction without sacrifice of sulfonic acid groups and ion exchange capacity (IEC) values. Crosslinked membranes with the same IEC value but different water uptake could be prepared. The optimal crosslinking condition was investigated to achieve lower water uptake, better chemical stability (Fenton's test), and higher proton conductivity. In addition, the hydrophilic ionic channels from originally course and disordered could be modified to be narrow and continuous by this crosslinking method. The crosslinked membranes, CS4PH-40-PEKOH (IEC = 2.4 meq./g), reduced water uptake from 200 to 88% and the weight loss was reduced from 11 to 5% during the Fenton test compared to uncrosslinked one (S4PH-40-PEK). The membrane showed comparable proton conductivity (0.01–0.19 S/cm) to Nafion 212 at 80°C from low to high relative humidity (RH). Single H₂/O₂ fuel cell based on the crosslinked SPAEK with catalyst loading of 0.25 mg/cm² (Pd/C) exhibited a peak power density of 220.3 mW/cm², which was close to that of Nafion 212 (214.0 mW/cm²) at 80°C under 53% RH. These membranes provide a good option as proton exchange membrane with high ion exchange capacity for fuel cells.     

Radiation-grafted proton exchange membranes based on co-grafting from binary monomer mixtures into poly(ethylene-co-tetrafluoroethylene) (ETFE) film

In this study, proton exchange membranes (PEMs) based on a poly(ethylene-co-tetrafluoroethylene) (ETFE) film were synthesized through the graft copolymerization of styrene and VTMS (vinyltrimethoxysilane), or styrene and TMSPM (3-(trimethoxysilyl) propyl methacrylate) binary monomer systems using a simultaneous irradiation method. The prepared membranes with the similar degrees of grafting were investigated by measuring ion exchange capacity, proton conductivity, water uptake, chemical stability, and dimensional stability. The results indicate that the silane-crosslinked proton exchange membrane (PEM) has not only lower water uptake and dimensional change but also high proton conductivity at low humidity condition compared to non-crosslinked poly(ethylene-co-tetrafluoroethylene)-g-poly(styrene sulfonic acid) (ETFE-g-PSSA). Also, the chemical stability of silane-crosslinked fuel cell membranes was more improved than that of non-crosslinked fuel cell membrane.     

磺化聚芳醚砜/磺化聚酰亚胺复合质子交换膜的制备与性能研究

利用溶液浇铸法制备了一系列双磺化型磺化聚芳醚砜/磺化聚酰亚胺(SPAES/SPI)复合质子交换膜.扫描电子显微镜(SEM)结果显示复合膜不存在明显的相分离,表明二者具有很好的相容性.由于SPI的引入,复合膜在甲醇中稳定性较纯SPAES具有大幅的提高,比Nafion112低得多的甲醇吸收率表明了这些复合膜具有比后者更低的甲醇透过率.复合膜显示了与单组分膜相类似的高温分解稳定性,磺酸基团的分解温度达到了290℃以上.复合膜显示出远高于纯SPAES膜的尺寸稳定性能,在130℃高温中200h处理后,所有的复合膜均保持了高的机械性能,而此时纯SPAES膜已经溶解于水中.而且由于两种磺化聚合物间的复合,复合膜维持了较高的IEC水平,显示了较高的质子导电率,在80%相对湿度时的质子导电率与Nafion112相近,而在水中的质子导电率均高于Nafion112.     

Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

UV radiation induced graft copolymerization of allyl acetate onto poly(ethylene terephthalate) (PET) films for fuel cell membranes

Ultraviolet（UV）-induced graft copolymerization of allyl acetate（AA） monomer onto polyethylene terephthalate) （PET） films and the subsequent sulfonation on the monomer units in the grafting chain using chlorosulfonic acid（ClSO₃H） were carried out to prepare proton exchange membranes（PEMs） for fuel cells.A maximum grafting value of 12.8%was found for 35 vol%allyl acetate after 3 h radiation time.Optimum concentration of C1SO₃H was selected for the sulfonation reaction to be 0.05 mol/L based on the degree of sulfonation and the tensile strength studies of the membrane.The degree of sulfonation increased as the sulfonation reaction temperature and sulfonation time were increasing.The radiation grafting and the sulfonation have been confirmed by titrimetric and gravimetric analyses as well as FTIR spectroscopy.The maximum ion exchange capacity（IEC） of 0.04125 mmol g^-1 was found at 12.1%degree of sulfonation and the maximum proton conductivity was found to be 0.035 S cm^-1 at 30℃and a relative humidity of 60%.The various physical and chemical properties of the PEMs such as water uptake,mechanical strength,thermal durability and oxidative stability were also studied.To investigate the suitability of the prepared membrane for fuel cell applications,its properties were compared with those of Nafion 117.     

Post-irradiation time effects on the graft of poly(ethylene-alt-tetrafluoroethylene) (ETFE) films for ion exchange membrane application

Grafting of styrene followed by sulfonation onto poly(ethylene-alt-tetrafluoroethylene) (ETFE) was studied for synthesis of ion exchange membranes. Radiation-induced grafting of styrene onto ETFE films was investigated after simultaneous irradiation (in post-irradiation condition) using a ⁶⁰Co source. The ETFE films were irradiated at 20 kGy dose at room temperature and chemical changes were monitored after contact with styrene for grafting. The post-irradiation time was established at 14 days when the films were remained in styrene/toluene 1:1 v/v. After this period the grafting degree was evaluated in the samples. The grafted films were sulfonated using chlorosulfonic acid and 1, 2-dichloroethane 20:80 (v/v) at room temperature for 5 h. The membranes were analyzed by infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), thermogravimetric measurements (TG) and degree of grafting (DOG). The ion exchange capacity (IEC) of membranes was determined by acid–base titration and the values for ETFE membranes were achieved higher than Nafion^® films. Preliminary single cell performance was made using pure H₂ and O₂ as reactants at a cell temperature of 80 °C and atmospheric gas pressure. The fuel cell performance of ETFE films was satisfactory when compared to state-of-art Nafion^® membranes.     

含杂萘联苯结构聚合物膜的直接甲醇燃料电池性能

质子交换膜是直接甲醇燃料电池(DMFC)的关键组成部分. 通过磺化制备了磺化杂萘联苯聚醚酮(SPPEK)、磺化杂萘联苯聚醚砜(SPPES)和磺化杂萘联苯聚醚砜酮(SPPESK)三种含杂萘联苯结构的新质子交换膜, 测试了其热稳定性、质子导电性和甲醇透过性能. SPPESK的热分解温度比相近离子交换容量(IEC)的SPPEK和SPPES约低100 ℃, 三种膜均具有良好的导电和阻醇性能; 分别以三种膜为电解质组装DMFC考察了其性能, DMFC的开路电压随膜的阻醇性的提高而增大, 三种膜的开路电压均高于Nafion115膜, 但在较高电流密度的区域三种新膜的性能均比Nafion115膜差.     

Characterization and evaluation of commercial poly (vinylidene fluoride)‐g‐sulfonatedPolystyrene as proton exchange membrane

The possibility of developing low‐cost commercial grafted and sulfonated Poly(vinylidene fluoride) (PVDF‐g‐PSSA) membranes as proton exchange membranes for fuel cell applications have been investigated. PVDF‐g‐PSSA membranes were systematically prepared and examined with the focus of understanding how the polymer microstructure (degree of grafting and sulfonation, ion‐exchange capacity, etc) affects their methanol permeability, water uptake, and proton conductivity. Fourier transform infrared spectroscopy was used to characterize the changes of the membrane's microstructure after grafting and sulfonation. The results showed that the PVDF‐g‐PSSA membranes exhibited good thermal stability and lower methanol permeability. The proton conductivity of PVDF‐g‐PSSA membranes was also measured by the electrochemical impedance spectroscopy method. It was found that the proton conductivity of PVDF‐g‐PSSA membranes depends on the degree of sulfonation. All the sulfonated membranes show high proton conductivity at 92°C, in the range of 27 to 235 mScm⁻¹, which is much higher than that of Nafion212 (102 mScm⁻¹ at 80°C). The results indicated that the PVDF‐g‐PSSA membranes are particularly promising membranes to be used as polymer electrolyte membranes due to their excellent stability, low methanol permeability, and high proton conductivity.     

PTFE辐射接枝对苯乙烯基三甲氧基硅烷制备质子交换膜

采用聚四氟乙烯(PTFE)膜室温下共辐射接枝单体p-苯乙烯基三甲氧基硅烷(StSi),之后经磺化和水解缩聚制备了含有亲水性的—Si—O—Si—交联结构和Si—OH基团的质子交换膜.研究了溶剂、吸收剂量、吸收剂量率以及单体浓度等参数对接枝率的影响,并对质子交换膜的离子交换容量(IEC)、吸水性、尺寸稳定性及电导率等性能进行了分析.结果表明,实验条件下接枝率随吸收剂量和单体浓度增加而增加,采用3mol·L-1的单体浓度减少均聚物;吸收剂量率为10～43Gy·min-1时,接枝率随剂量率变化不明显;以甲苯做溶剂可获得较高接枝率并保持膜的机械强度;IEC值、吸水性和电导率随接枝率增加而增大,是—SO3H、—Si—O—Si—交联结构和Si—OH基团共同作用的结果.接枝率72.5%时膜的IEC值为1.53mmol·g-1,高于Nafion117(0.89mmol·g-1),90℃吸水率为63%,尺寸稳定(优于Nafion117),质子电导率达1.5×10-2S·cm-1,获得了低于Nafion117的甲醇透过性,接枝率50.1%时甲醇透过系数0.82×10-6cm2·s-1.     

质子交换膜对钒氧化还原液流电池性能的影响

采用溶液接枝聚合法制备了一种新型的质子交换膜PVDF-g-PSSA, 测定了PVDF-g-PSSA膜、Nafion 117 膜和PE01均相膜的离子交换能力和电导率, 并分别研究了以这3种膜为隔膜的钒电池的电化学性能. 实验结果表明, PVDF-g-PSSA膜具有优良的质子电导率和离子交换能力, 室温下其离子交换能力和质子电导率分别为1.13 mmol/g和3.22×10-2 S/cm, 在不同的充放电电流密度下, 以PVDF-g-PSSA膜为隔膜的钒电池的库仑效率和能量效率明显高于Nafion 117膜和PE01均相膜为隔膜的钒电池; PVDF-g-PSSA膜阻钒离子的渗透性能与PE01均相膜基本一致, 都明显优于Nafion 117膜的阻钒离子渗透能力.     

不同磺化度下的磺化聚醚醚酮对全钒储能液流电池性质影响的研究

本文报道了采用浓硫酸作为磺化剂,成功合成了不同磺化度下的聚醚醚酮(PEEK)膜,并深入研究了磺化条件包括磺化时间和磺化剂的用量对所获薄膜性能的影响,获得了在不同磺化度（DS）下SPPEK膜的离子交换容,含水率,机械性能,质子电导率等参数,特别测定了在全钒液流电池工作条件下钒离子(Ⅳ)渗透率,首次为该类液流储能电池使用价廉质优的质子交换膜提供了基础实验数据。室温条件下的实验结果如下：1）磺化12小时后,膜的磺化度46%,含水量为28%,钒离子(Ⅳ)选择性最佳（钒离子渗透率为1.2×10-7 cm2/min-1,是Nafion117 (2.9×10-6 cm2/min-1)的1/24）,其质子电导率只有0.02 S/cm;2）磺化96小时其磺化度达79%的膜,质子电导率达0.16 S/cm,是Nafion117 (0.10S/cm) 的1.6倍, 但其机械性能最差;3）与Nafion117膜相比,磺化在36到48小时的SPPEK膜其机械力学性能好,薄膜的钒离子渗透率、离子交换容IEC、质子导电率和含水率高,且对钒离子的选择性佳,尤其价格仅为Nafion膜的1/13,是理想的Nafion膜的代替物,可望直接应用于全钒氧化还原液流（VRB）电池中。本文还讨论了磺化时间和不同磺化剂量对膜的性质的影响。     

Poly(ether ketone)s bearing pendent sulfonate groups via copolyacylation of a sulfonated monomer and isomeric AB‐type comonomers

Poly(ether ketone)s bearing pendent sulfonate groups (SPEK‐x/y/z) have been successfully synthesized via copolyacylation of a presulfonated monomer SBP and two isomeric AB‐type self‐condensable comonomers, that is, 4‐phenoxybenzoic acid (p‐POBA) and 3‐phenoxybenzoic acid (m‐POBA). Proton‐exchange membranes (PEMs) with precisely controlled ion‐exchange capacity (IEC) and high strength can be readily prepared from these ionomers. PEMs prepared from p‐POBA other than m‐POBA exhibit much higher dimensional stability and proton conductivity at elevated temperature above 60 °C, showing prominent isomeric (para vs. meta) effects of polymer structural units. Furthermore, properties of PEMs prepared from p‐POBA are optimized by tuning IEC. SPEK‐1.0/2.2/0 with an IEC of 1.84 mmol g^?1 exhibits acceptable swelling, much higher proton conductivity, and lower methanol permeability than commercial Nafion 115, implying potential application in direct methanol fuel cells. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 200–207     

Anion exchange membranes derived from nafion precursor for the alkaline fuel cell

Robust hydroxide conducting membranes are required for long‐lasting, low‐cost solid alkaline fuel cells (AFCs). In this study, we synthesize Nafion‐based anion exchange membranes (AEMs) via amination of the Nafion precursor membrane with 1,4‐dimethylpiperazine. This initial reaction produces an AEM with covalently attached dimethylpiperazinium cations neutralized with fluoride anions, while a subsequent ion exchange reaction produces a hydroxide ion conducting membrane. These AEMs possess high thermal stability and different thermal transition temperatures compared to Nafion, while small‐angle X‐ray scattering reveals a similar ionic morphology. The hydroxide ion conductivity of the Nafion‐based AEM is fivefold lower than the proton conductivity of Nafion at 80 °C and 90% relative humidity. More importantly, the hydroxide conductivity is insensitive to drying and rehydrating the membrane, which is atypical of other AEMs with quaternary ammonium cations. The high chemical and thermal stability of this hydroxide conducting Nafion‐based AEM provides a promising alternative for AFCs. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Development of novel cellulose acetate-g-poly(sodium 4-styrenesulfonate) proton conducting polyelectrolyte polymer

The development of cheap and efficient proton conducting polymers attracts scientists' attention, resulting in its potential role in fuel cell applications. This work synthesized a novel cellulose acetate-g-poly(sodium 4-styrene sulfonate) via free radical polymerization using potassium persulfate (KPS) as an initiator. The effects of varying KPS concentration, cellulose acetate (CA), sodium 4-styrene sulfonate (Na-SSA) content, reaction time, and temperature on the grafting parameters were studied. Grafting parameters, including the grafting yield (GY %), Add-on (%) and grafting efficiency (GE %) of the grafting reaction, were evaluated. Additionally, FTIR, TGA, DSC, ¹HNMR and EDX analyses were studied. The developed graft copolymers membranes illustrated increased water uptake values and ion exchange capacity (IEC) with the add-on (%). Furthermore, the proton conductivity of the developed graft copolymers was found superior (4.77 × 10⁻³ S.cm⁻¹) to the pristine CA membrane (0.035 × 10⁻³ S.cm⁻¹).     

Surface modified multi‐walled carbon nanotubes and Nafion nanocomposite membranes for use in fuel cell applications

The preparation and characterization of the nanocomposite polyelectrolyte membranes, based on Nafion, sulfonated multi‐walled carbon nanotubes (MWCNT‐SO₃H) and imidazole modified multi‐walled carbon nanotubes (MWCNT‐Im), for direct methanol fuel cell applications is described. The results showed that the modification of multi‐walled carbon nanotubes (MWCNT) with proton‐conducting groups (sulfonic acid groups or imidazole groups) could enhance the proton conductivity of the nanocomposite membranes in comparison to Nafion 117. Regarding the interactions between the protonated imidazole groups, grafted on the surface of MWCNT, and the negatively charged sulfonic acid groups of Nafion, new electrostatic interactions can be formed in the interface of the Nafion and MWCNT‐Im, which result in both lower methanol permeability and higher proton conductivity. The physical characteristics of these manufactured nanocomposite membranes were investigated by thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, water uptake, methanol permeability, and ion exchange capacity, as well as proton conductivity. The Nafion/MWCNT‐Im membranes showed the higher proton conductivity, lower methanol permeability, and, as a consequence, a higher selectivity parameter in comparison to the neat Nafion or Nafion membrane containing MWCNT‐SO₃H or ─OH functionalized multi‐walled carbon nanotubes (MWCNT‐OH) membranes. The obtained results indicated that the Nafion/MWCNT‐Im membranes could be used as efficient polyelectrolyte membranes for direct methanol fuel cell applications.     

Synthesis and characterization of SPE membrane based on sulfonated FEP‐g‐acrylic acid by radiation induced graft copolymerization for PEM fuel cell

A Novel solid polymer electrolyte (SPE) membrane containing both ? COOH and ? SO₃H group has been prepared by simultaneous method of radiation grafting of acrylic acid onto FEP followed by sulfonation. The presence of weakly acidic acrylic acid controls the swelling in water while ? SO₃H group provides conductivity due to its strongly ionic characteristic. FEP‐g‐acrylic acid and its sulfonated derivatives were characterized by their properties. While the mechanical properties decreased, other properties such as ion exchange capacity (IEC), water uptake and ionic conductivity increased with increase in graft content. These properties further changed on sulfonation. Acrylic acid being weakly acidic in nature, conductivity values of the grafted membrane were quite low. However, introduction of strong ? SO₃H group resulted in conductivity closer to Nafion 117. Few sulfonated membranes have been tested with respect to H₂/O₂ fuel cell performance. Short‐term fuel cell test for 100 hr gave a stable performance. These membranes are less expensive compared to Nafion. Copyright © 2004 John Wiley & Sons, Ltd.     

Aliphatic/aromatic polyimide ionomers as a proton conductive membrane for fuel cell applications

To produce a proton conductive and durable polymer electrolyte membrane for fuel cell applications, a series of sulfonated polyimide ionomers containing aliphatic groups both in the main and in the side chains have been synthesized. The title polyimide ionomers 1 with the ion exchange capacity of 1.78-2.33 mequiv/g were obtained by a typical polycondensation reaction as transparent, ductile, and flexible membranes. The proton conductivity of 1 was slightly lower than that of the perfluorinated ionomer (Nafion) below 100 degrees C, but comparable at higher temperature and 100% RH. The highest conductivity of 0.18 S cm(-)(1) was obtained for 1 at 140 degrees C. Ionomer 1 with high IEC and branched chemical structure exhibited improved proton conducting behavior without sacrificing membrane stability. Microscopic analyses revealed that smaller (<5 nm) and well-dispersed hydrophilic domains contribute to better proton conducting properties. Hydrogen and oxygen permeability of 1 was 1-2 orders of magnitude lower than that of Nafion under both dry and wet conditions. Fuel cell was fabricated with 1 membrane and operated at 80 degrees C and 0.2 A/cm(2) supplying H(2) and air both at 60% or 90% RH. Ionomer 1 membrane showed comparable performance to Nafion and was durable for 5000 h without distinct degradation.     

Highly sulfonated multiblock copoly(ether sulfone)s for fuel cell membranes

Highly sulfonated multiblock copoly(ether sulfone)s applicable to proton electrolyte fuel cells (PEFCs) were synthesized by the coupling reaction of corresponding hydroxyl‐ terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender, followed by postsulfonation with concentrated sulfuric acid. Their molecular weights were reasonably high as determined by viscosity measurement (η_inh = 0.72–1.58 dL/g). It was also confirmed that postsulfonation selectively took place in hydrophilic segments to yield highly sulfonated multiblock copolymers (IEC = 1.90–2.75 mequiv/g). The resulting polymers gave transparent, flexible, and tough membranes by solution casting. The 4b membrane, as a representative sample, demonstrated good mechanical strength in the dry state regardless of high IEC value (2.75 mequiv/g). The 4a–c membranes with higher IEC values (IEC = 2.75–2.79 mequiv/g) maintained high water uptake (13.7–17.7 wt %) at 50% RH and it was still high (7.4–8.5 wt %) at 30% RH. Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117. Furthermore, the 4a membrane showed high proton conductivity, comparable with Nafion 117 in the range of 50–95% RH, and maintained high proton conductivity (2.3 × 10^?3 S/cm) even at 30% RH. Finally, the surface morphology of the membrane was investigated by tapping mode atomic force microscopy, which showed well‐connected hydrophilic domains that could work as proton transportation channel. This phase separation and the high water uptake behavior probably contributed to high and effective proton conduction in a wide range of relative humidity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2757–2764, 2010     

Effect of Sulfonation Degree on Performance of Proton Exchange Membranes for Direct Methanol Fuel Cells

A series of proton exchange membranes based on sulfonated polyarylene ether ketones(SPAEKs) was used to study the effect of sulfonation degree on proton conductivity, methanol permeation and performance of direct methanol fuel cells(DMFCs). Dependences of physical characteristics of the membranes, i. e., proton conductivity, water uptake, swelling ratio, methanol permeability and ion exchange capacity(IEC) were systematically studied. Both methanol permeability and proton conductivity of the SPAEK membrane grow rapidly as the increase in sulfonation degree since methanol molecules and protons share the same transfer channel. However,the methanol permeability plays more important role comparing to proton conductivity. As a result, the SPAEK membrane with a medium sulfonation degree(60%) was found to yield the best performance in a DMFC due to the acquirement of balanced conductivity and methanol permeability.     

2-取代咪唑衍生物掺杂高温非水用Nafion质子交换膜的制备和性能

高温质子交换膜燃料电池所面临的一个主要技术障碍是高温低湿度环境下能够具有满足电池工作条件的膜的制备.本文通过所合成的2-取代咪唑衍生物与全氟磺酸树脂的掺杂,采用溶液重铸法制备了可以在高温无水条件下工作的质子交换膜.通过2-位疏水基团的接枝,实现了非水质子传导介质的咪唑环在膜内的固定,所制备的复合质子交换膜的导质子率在160℃无水条件下达到6.8×10^-3Scm^-1;而且相比全氟磺酸均质膜,其热稳定性也有所提高.采用静电力显微镜观察到了所制备的复合质子交换膜内相互连接的离子团簇的形成;结合其质子传导活化能,提出了所制备的复合质子交换膜在120℃以下质子传导以跳跃方式为主;在120℃以上,则以咪唑环的＂钟摆＂形式实现质子在膜内的传输.